Integrated steam curing composite material tower intelligent winding production line

Abstract

The utility model provides an integrated steam curing composite material tower intelligent winding production line which comprises a trolley track, a winding trolley is arranged on the trolley track, a creel is arranged on the winding trolley, and the creel is used for containing a composite material film and guiding output of the composite material film. The winding trolley moves back and forth along the guidance of the trolley track; the automatic glue mixing system is arranged at one end of the trolley track and is used for supplying glue to the composite material film on the creel; the mold core and the trolley track are arranged in parallel; the outer surface of the mold core is conical, the interior of the mold core is vacuum, and a heating pipe is arranged in the mold core; the rotating mechanism is connected with one end of the mold core and is used for rotating the mold core; the demolding trolley is arranged in the length direction of the mold core and used for demolding of the tower. According to the utility model, double stations are adopted, internal curing is realized, automatic glue mixing is realized, and the production efficiency is high. The composite material film is wound in the direction of 0-90 degrees relative to the length direction of the mold core, and the produced composite material pole tower is high in strength.

Description

Technical Field

[0001] This utility model relates to the technical field of integrated steam-curing composite material pole intelligent winding production line, and particularly to an integrated steam-curing composite material pole intelligent winding production line. Background Technology

[0002] Transmission towers are an important component of power transmission lines. Traditional transmission towers are generally made of wood or reinforced concrete. Due to the inherent properties of these materials, deformation and cracking can occur after prolonged use, requiring significant manpower and resources for maintenance. Towers made of polyurethane composite materials are lightweight, strong, and highly insulating. With the development of composite material technology and manufacturing processes, composite material towers will gradually replace traditional towers.

[0003] The existing tower curing mold curing process relies entirely on ambient temperature, which significantly prolongs curing time, reduces production efficiency, and if the mold cannot be rotated during heating, some parts of the mold may be exposed to the heat source for a longer period, while other parts may be underheated. This results in uneven temperature distribution during curing, affecting the quality of the tower. Furthermore, the existing towers are wound laterally, causing the tower strength to fail to meet requirements. Therefore, there is an urgent need to provide an integrated steam-curing composite material tower intelligent winding production line to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an integrated intelligent winding production line for vapor-cured composite material poles, comprising:

[0005] The trolley track is equipped with a winding trolley, which is equipped with a yarn frame for placing the composite material film and the output guide of the composite material film. The winding trolley moves back and forth along the guide of the trolley track.

[0006] An automatic adhesive mixing system is located at one end of the trolley track and is used to supply adhesive to the composite material film on the yarn frame;

[0007] The mold core is arranged parallel to the trolley track; the outer surface of the mold core is tapered, the interior of the mold core is vacuum-sealed, and a heating tube is installed inside the mold core;

[0008] A rotating mechanism, connected to one end of the mold core, is used for rotating the mold core;

[0009] A demolding trolley is set along the length of the mold core and is used for demolding the tower.

[0010] Preferably, the mold core is provided with guide support parts at both ends.

[0011] Preferably, the rotating mechanism includes a rotary motor, a main shaft disposed at the output end of the rotary motor, and a bearing housing for connecting the main shaft and the mold core.

[0012] Preferably, the demolding trolley is located at the end of the mold core with the smaller outer diameter.

[0013] Preferably, the mold core includes a first mold core and a second mold core respectively disposed on both sides of the trolley track.

[0014] Preferably, the yarn frame moves with the winding carriage, and the composite material film is wound at an angle of 0°-90° with the length direction of the mold core.

[0015] Preferably, a glue-receiving groove is provided on one side of the mold core for the recycling of the glue.

[0016] Preferably, the heating pipe is connected to a steam system.

[0017] Beneficial effects:

[0018] This invention provides an integrated intelligent winding production line for steam-cured composite material poles, comprising a trolley track, an automatic adhesive mixing system, a mold core, a rotating mechanism, and a demolding trolley. The rotating mechanism drives the mold core to rotate, the automatic adhesive mixing system supplies adhesive to the composite material film, and the winding trolley on the trolley track drives the yarn frame to wind the composite material film onto the mold core. While the mold core rotates, the winding trolley moves to wind the composite material film onto the mold core. This invention provides an integrated intelligent winding production line for steam-cured composite material poles, employing a dual-station, internal curing, and automatic adhesive mixing system, resulting in high production efficiency. The composite material film is wound at a 0-90° angle to the length of the mold core, producing composite material poles with high strength. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0020] Figure 2 This is a top view of the structure of this utility model;

[0021] Among them, 10 is the trolley track; 11 is the winding trolley; 12 is the yarn frame; 20 is the automatic mixing system; 30 is the mold core; 40 is the rotating mechanism; 50 is the demolding trolley; and 60 is the glue receiving groove. Detailed Implementation

[0022] The present invention will now be described in detail with reference to specific embodiments. These embodiments will help those skilled in the art to further understand the present invention, but do not limit the present invention in any way. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention. These all fall within the protection scope of the present invention.

[0023] Reference Figures 1 to 2

[0024] This utility model provides an integrated intelligent winding production line for steam-cured composite material poles, comprising a trolley track 10, an automatic mixing system 20, a mold core 30, a rotating mechanism 40, and a demolding trolley 50. The trolley track 10 has a winding trolley 11 mounted on it, and a yarn frame 12 mounted on the winding trolley 11. The yarn frame 12 is used to hold the composite material film and guide its output. The winding trolley 11 moves back and forth along the guide of the trolley track 10. The automatic mixing system 20 is located at one end of the trolley track 10 and supplies adhesive to the composite material film on the yarn frame 12. The mold core 30 is arranged parallel to the trolley track 10. The outer surface of the mold core 30 is tapered, and the interior of the mold core 30 is vacuum-sealed, with a heating tube inside. The rotating mechanism 40 is connected to one end of the mold core 30 and is used for rotating the mold core 30. The demolding trolley 50 is arranged along the length of the mold core 30 and is used for demolding the pole. The mold core 30 is connected to the rotating mechanism 40 at the end with the larger outer diameter. The demolding trolley 50 is located at the end with the smaller outer diameter of the mold core 30. After the tower rod is wound, demolding is performed.

[0025] In one embodiment, guide support portions are provided at both ends of the mold core 30, and the guide support portions are used for guiding and supporting the rotation of the mold core 30.

[0026] In one embodiment, the rotating mechanism 40 includes a rotary motor, a main shaft disposed at the output end of the rotary motor, and a bearing seat for connecting the main shaft to the mold core 30.

[0027] In one embodiment, the mold core 30 includes a first mold core 30 and a second mold core 30 respectively disposed on both sides of the trolley track 10, which can simultaneously perform winding molding on both workstations.

[0028] In one embodiment, the yarn frame 12 moves with the winding carriage 11, and the composite material film is wound at an angle of 0°-90° with the length direction of the mold core 30. The composite material film is wound and formed with the composite material tower at an angle of 0-90°, which greatly increases the strength of the tower.

[0029] In one embodiment, a glue-receiving groove 60 is provided on one side of the mold core 30 for the recycling of the glue.

[0030] In one embodiment, the heating tube is connected to a steam system, which greatly shortens the curing time of the pole and ensures uniform curing, thereby improving production efficiency.

[0031] Beneficial effects:

[0032] This invention provides an integrated intelligent winding production line for steam-cured composite material poles, comprising a trolley track 10, an automatic adhesive mixing system 20, a mold core 30, a rotating mechanism 40, and a demolding trolley 50. The rotating mechanism 40 drives the mold core 30 to rotate, the automatic adhesive mixing system 20 supplies adhesive to the composite material film, and the winding trolley 11 on the trolley track 10 drives the yarn frame 12 to wind the composite material film onto the mold core 30. While the mold core 30 rotates, the winding trolley 11 moves to wind the composite material film onto the mold core 30. This invention provides an integrated intelligent winding production line for steam-cured composite material poles, employing a dual-station, internal curing, and automatic adhesive mixing system, resulting in high production efficiency. The composite material film is wound with the mold core 30 at a 0-90° angle along its length, producing composite material poles with high strength.

[0033] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0034] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0035] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0036] The above description, in conjunction with specific embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present invention.

Claims

1. An integrated steam-curing composite material pole intelligent winding production line, characterized in that, include: The trolley track is equipped with a winding trolley, which is equipped with a yarn frame for placing the composite material film and the output guide of the composite material film. The winding trolley moves back and forth along the guide of the trolley track. An automatic adhesive mixing system is located at one end of the trolley track and is used to supply adhesive to the composite material film on the yarn frame; The mold core is arranged parallel to the trolley track; the outer surface of the mold core is tapered, the interior of the mold core is vacuum-sealed, and a heating tube is installed inside the mold core; A rotating mechanism, connected to one end of the mold core, is used for rotating the mold core; A demolding trolley is set along the length of the mold core and is used for demolding the tower.

2. The integrated steam-curing composite material pole intelligent winding production line according to claim 1, characterized in that, The mold core is provided with guide support parts at both ends.

3. The integrated steam-curing composite material pole intelligent winding production line according to claim 1, characterized in that, The rotating mechanism includes a rotary motor, a main shaft located at the output end of the rotary motor, and a bearing housing for connecting the main shaft to the mold core.

4. The integrated steam-curing composite material pole intelligent winding production line according to claim 1, characterized in that, The demolding trolley is located at the end of the mold core with the smaller outer diameter.

5. The integrated steam-curing composite material pole intelligent winding production line according to claim 1, characterized in that, The mold core includes a first mold core and a second mold core respectively disposed on both sides of the trolley track.

6. The integrated steam-curing composite material pole intelligent winding production line according to claim 1, characterized in that, The yarn frame moves with the winding trolley, and the composite material film is wound at an angle of 0°-90° with the length direction of the mold core.

7. The integrated steam-curing composite material pole intelligent winding production line according to claim 1, characterized in that, A glue-receiving groove is provided on one side of the mold core for the recycling of the glue.

8. The integrated steam-curing composite material pole intelligent winding production line according to claim 1, characterized in that, The heating pipe is connected to a steam system.

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