Double-material-belt cutting, rotating and detecting integrated packaging machine

Abstract

The utility model discloses a double-material-belt cutting, rotating and detecting integrated packaging machine which comprises a machine frame, a double-material-belt feeding module installed on the machine frame, a cutting mechanism, a carrying mechanism, a dislocation module, a multi-station carrying module, a detecting module, a turnover mechanism, a positioning platform and a packaging module. The output end of the double-material carrier tape discharging module is in butt joint with a cutting mechanism used for cutting off products from material belts, the side end of the cutting mechanism is in butt joint with a carrying mechanism used for adsorbing and carrying the products, a dislocation module is in butt joint with the lower portion of the carrying mechanism, and the side end of the carrying mechanism is in butt joint with a multi-station carrying module. A double-station detection module, a turnover mechanism and a positioning platform are sequentially arranged below the multi-station carrying module, and a packaging module is arranged at the side end of the multi-station carrying module in a butt joint mode. By means of the mode, double-material-belt cutting, multi-station carrying, multi-angle detecting, overturning and packaging are integrated, manufacturing procedures are reduced, and productivity is improved.

Description

Technical Field

[0001] This utility model relates to the field of mechanical technology, and in particular to a dual-material strip cutting, rotating, and inspection integrated packaging machine. Background Technology

[0002] Double-layer strip products such as Figure 1 As shown, the product needs to be inspected and packaged. Existing machines need to be cut into single strips before they can operate normally. Due to inconsistencies in product inspection and packaging directions, multiple machines need to be used for cutting, inspection, and packaging, which increases equipment costs and affects the overall production rhythm.

[0003] Based on the above defects and shortcomings, it is necessary to improve the existing technology and design a dual-material strip cutting, rotating, and inspection integrated packaging machine. Utility Model Content

[0004] The main technical problem solved by this utility model is to provide a dual-material strip cutting, rotating and inspecting integrated packaging machine that integrates dual-material strip cutting, multi-station handling, multi-angle inspection, flipping and packaging, thereby reducing the process and increasing production capacity.

[0005] To solve the above-mentioned technical problems, the present invention provides a dual-material tape cutting, rotating, and inspecting integrated packaging machine. This machine includes a frame, a dual-material carrier tape feeding module mounted on the frame, a cutting mechanism, a conveying mechanism, a misalignment module, a multi-station conveying module, an inspection module, a flipping mechanism, a positioning platform, and a packaging module. The output end of the dual-material carrier tape feeding module is connected to a cutting mechanism for cutting products from the tape. The side end of the cutting mechanism is connected to a conveying mechanism for adsorbing and conveying products. Below the conveying mechanism is a misalignment module. The side end of the conveying mechanism is connected to a multi-station conveying module. Below the multi-station conveying module are sequentially arranged a dual-station inspection module, a flipping mechanism, and a positioning platform. The side end of the multi-station conveying module is connected to a packaging module.

[0006] The cutting mechanism includes a cutting bracket, a first lifting cylinder, a lifting frame, a feeding plate, a second lifting cylinder, a lifting plate, and a cutting blade. The first lifting cylinder is installed on the bottom plate of the cutting bracket, and the first lifting cylinder drives the lifting frame to move up and down. The feeding plate is installed on the top of the lifting frame, and the feeding plate is opposite to the top plate of the cutting bracket. The second lifting cylinder is installed on the bottom plate of the lifting frame, and the second lifting cylinder drives the lifting plate to move up and down. A cutting blade that passes through the feeding plate is installed on the lifting plate. The top plate of the cutting bracket has a blade edge opposite to the cutting blade.

[0007] Preferably, the conveying mechanism includes a KK linear module mounted on a frame via a bracket, a transfer plate driven to move by the KK linear module, a lifting cylinder mounted on the transfer plate, a lifting plate driven to move up and down by the lifting cylinder, and an elastic adsorption assembly mounted on the lifting plate. The elastic adsorption assembly includes a suction nozzle seat mounted on the lifting plate, an adsorption block movably mounted on the suction nozzle seat, and a positioning block mounted on the suction nozzle seat. The adsorption block and the positioning block above it are elastically connected by a spring. The lower end of the adsorption block extends to provide a suction nozzle portion that can be inserted into the cutting mechanism. The lower end of the suction nozzle portion is provided with an adsorption hole communicating with the internal cavity, and the rear end of the suction nozzle portion is provided with a positioning groove for clamping and positioning products.

[0008] Preferably, the misalignment module includes a base, two sets of servo linear modules mounted on the base, an extension cylinder driven by the servo linear modules, a positioning seat driven by the extension cylinder, and a positioning pin inserted into the positioning seat. The positioning seat at the side end of the positioning pin is also provided with a contoured groove for placing the product.

[0009] Preferably, the detection module includes a support plate, a rotary motor mounted on the support plate, a rotating carrier driven by the rotary motor, and a light source and a CCD camera mounted on the front and rear sides of the rotating carrier via brackets.

[0010] Preferably, the flipping mechanism includes a flipping support base, a transition block rotatably mounted on the flipping support base, and a servo motor mounted on the flipping support base for driving the transition block to flip. The transition block is provided with a mounting groove for conforming to support the product. The bottom surface of the mounting groove is provided with a product suction hole communicating with the internal cavity of the transition block. The internal cavity of the transition block is externally connected to a negative pressure device through an end connector.

[0011] Preferably, the positioning platform includes a positioning bracket, an adsorption plate mounted on the positioning bracket, a cover plate mounted on the adsorption plate, and a positioning pin mounted on the cover plate. The cover plate is provided with a positioning groove for conforming to the shape of the product. The positioning pin is arranged around the positioning groove. The adsorption plate and the cover plate are provided with adsorption cavities on their opposite sides. The positioning groove is provided with product suction holes that communicate with the adsorption cavities.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] The design integrates two strips for direct cutting, reducing the strip cutting process; it adds a conveying mechanism and a misalignment module for continuous material supply, ensuring that the subsequent measurement station is always in operation without waiting for material supply from the cutting station; since the product cutting direction is inconsistent with the packaging direction, a flipping mechanism is added to rotate the vertical product to a horizontal position to maintain consistency with the packaging direction; the process is streamlined, and production capacity is increased. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of a dual-material strip product.

[0015] Figure 2 This is a top view of a dual-material strip cutting, rotating, and inspecting integrated packaging machine.

[0016] Figure 3 This is a structural schematic diagram of a dual-material strip cutting, rotating, and inspecting integrated packaging machine.

[0017] Figure 4 This is a schematic diagram of the cutting mechanism of a dual-material strip cutting, rotating, and inspecting integrated packaging machine.

[0018] Figure 5 This is a schematic diagram of the handling mechanism structure of a dual-material strip cutting, rotating, and inspecting integrated packaging machine.

[0019] Figure 6 This is a schematic diagram of the elastic adsorption component structure of a dual-material strip cutting, rotating, and inspecting integrated packaging machine.

[0020] Figure 7 This is a schematic diagram of the misalignment module structure of a dual-material strip cutting, rotating, and inspecting integrated packaging machine.

[0021] Figure 8 This is a schematic diagram of the detection module structure of a dual-material strip cutting and rotating detection integrated packaging machine.

[0022] Figure 9 This is a schematic diagram of the flipping mechanism structure of a dual-material strip cutting, rotating, and inspecting integrated packaging machine.

[0023] Figure 10 This is a schematic diagram of the positioning platform structure of a dual-material strip cutting, rotating, and inspecting integrated packaging machine.

[0024] Among them, 1. rack;

[0025] 2. Dual-material carrier tape feeding module;

[0026] 3. Cutting mechanism; 31. Cutting bracket; 32. First lifting cylinder; 33. Lifting frame; 34. Feeding plate; 35. Second lifting cylinder; 36. Lifting plate; 37. Cutting knife;

[0027] 4. Handling mechanism; 41. KK linear module; 42. Transfer plate; 43. Lifting cylinder; 44. Lifting plate; 45. Elastic adsorption assembly; 451. Suction nozzle seat; 452. Adsorption block; 4521. Suction nozzle part; 4522. Adsorption hole; 4523. Positioning groove; 453. Positioning block.

[0028] 5. Misalignment module; 51. Base; 52. Servo linear module; 53. Extension cylinder; 54. Positioning seat; 55. Positioning pin.

[0029] 6. Multi-station handling module;

[0030] 7. Detection module; 71. Support plate; 72. Rotary motor; 73. Rotary carrier; 74. Light source; 75. CCD camera.

[0031] 8. Flipping mechanism; 81. Flipping support base; 82. Adapter block; 820. Mounting slot; 83. Servo motor;

[0032] 9. Positioning platform; 91. Positioning bracket; 92. Adsorption plate; 93. Cover plate; 930. Positioning groove; 94. Positioning pin.

[0033] 10. Packaging module. Detailed Implementation

[0034] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0035] Please see Figures 1 to 10 The embodiments of this utility model include:

[0036] A dual-material tape cutting, rotating, and inspecting integrated packaging machine includes a frame 1, a dual-material carrier tape feeding module 2 mounted on the frame 1, a cutting mechanism 3, a conveying mechanism 4, a misalignment module 5, a multi-station conveying module 6, an inspection module 7, a flipping mechanism 8, a positioning platform 9, and a packaging module 10. The output end of the dual-material carrier tape feeding module 2 is connected to a cutting mechanism 3 for cutting products from the tape. The side end of the cutting mechanism 3 is connected to a conveying mechanism 4 for adsorbing and conveying products. The misalignment module 5 is connected below the conveying mechanism 4. The side end of the conveying mechanism 4 is connected to a multi-station conveying module 6. The dual-station inspection module 7, the flipping mechanism 8, and the positioning platform 9 are sequentially arranged below the multi-station conveying module 6. The side end of the multi-station conveying module 6 is connected to a packaging module 10.

[0037] The cutting mechanism 3 includes a cutting bracket 31, a first lifting cylinder 32, a lifting frame 33, a feeding plate 34, a second lifting cylinder 35, a lifting plate 36, and a cutting blade 37. The first lifting cylinder 32 is mounted on the base plate of the cutting bracket 31, driving the lifting frame 33 to move up and down. The feeding plate 34 is mounted on the top of the lifting frame 33, facing the top plate of the cutting bracket 31. The second lifting cylinder 35 is mounted on the base plate of the lifting frame 33, driving the cutting mechanism 37 to move up and down. The lifting plate 36 moves up and down. A cutting blade 37 that passes through the feeding plate 34 is installed on the lifting plate 36. The top plate of the cutting bracket 31 has a blade corresponding to the cutting blade 37. The double material carrier feeding module 2 conveys the double material belt along the feeding plate 34. The first lifting cylinder 32 drives the feeding plate 34 to move up and abut against the top plate of the cutting bracket 31. The second lifting cylinder 35 drives the lifting plate 36 to move up. The cutting blade 37 moves up and cuts the material belt off. The conveying mechanism 4 takes away the product. The two lifting cylinders reset and continue feeding and cutting.

[0038] The conveying mechanism 4 includes a KK linear module 41 mounted on the frame 1 via a bracket, a transfer plate 42 driven to move by the KK linear module 41, a lifting cylinder 43 mounted on the transfer plate 42, a lifting plate 44 driven to move up and down by the lifting cylinder 43, and an elastic adsorption assembly 45 mounted on the lifting plate 44. The elastic adsorption assembly 45 includes a suction nozzle seat 451 mounted on the lifting plate 44, an adsorption block 452 movably mounted on the suction nozzle seat 451, and a positioning block 453 mounted on the suction nozzle seat 451. The adsorption block 452 and the positioning block 453 above it are elastically connected by a spring. The lower end of the adsorption block 452 extends to provide a suction nozzle 4521 that can be inserted into the cutting mechanism 3. The lower end of the suction nozzle 4521 is provided with an adsorption hole 4522 that communicates with the internal cavity. The rear end of the suction nozzle 4521 is provided with a positioning groove 4523 for clamping and positioning the product. The suction nozzle 4521 of the elastic adsorption component 45 extends into the cutting mechanism 3. The adsorption block 452 is elastically set so that it can elastically press down on the product without damaging it. The vertical end of the product is located at the positioning groove 4523. The suction hole 4522 adsorbs the product under negative pressure. The KK linear module 41 and the lifting cylinder 43 work together to move the product to the designated position.

[0039] The misalignment module 5 includes a base 51, two sets of servo linear modules 52 mounted on the base 51, an extension cylinder 53 driven by the servo linear modules 52, a positioning seat 54 driven by the extension cylinder 53, and a positioning pin 55 inserted into the positioning seat 54. The positioning seat 54 at the side end of the positioning pin 55 is also provided with a contoured groove for placing the product. The product is vertically inserted into the contoured groove, and the positioning pin 55 positions the outer edge of the product. The two positioning seats 54 are staggered to supply material so that the subsequent inspection station can load and inspect the material without stopping the machine.

[0040] The detection module 7 includes a support plate 71, a rotary motor 72 mounted on the support plate 71, a rotating carrier 73 driven by the rotary motor 72, and a light source 74 and a CCD camera 75 mounted on the front and rear sides of the rotating carrier 73 via brackets. The rotary motor 72 drives the product on the rotating carrier 73 to rotate horizontally, and the CCD camera 75 can perform multi-angle detection on the product.

[0041] The flipping mechanism 8 includes a flipping support base 81, a transition block 82 rotatably mounted on the flipping support base 81, and a servo motor 83 mounted on the flipping support base 81 for driving the transition block 82 to flip. The transition block 82 is provided with a mounting groove 820 for conforming support of the product. The bottom surface of the mounting groove 820 is provided with a product suction hole communicating with the internal cavity of the transition block 82. The internal cavity of the transition block 82 is connected to a negative pressure device through an end connector. When receiving material, the mounting groove 820 of the flipping support base 81 is in a vertical state. When the product is placed in the mounting groove 820, the negative pressure adsorbs the product, and the servo motor 83 drives the transition block 82 to flip 90°, so that the product flips from a vertical state to a horizontal position, which is consistent with the subsequent packaging direction.

[0042] The positioning platform 9 includes a positioning bracket 91, an adsorption plate 92 mounted on the positioning bracket 91, a cover plate 93 mounted on the adsorption plate 92, and a positioning pin 94 mounted on the cover plate 93. The cover plate 93 is provided with a positioning groove 930 for placing products in a conformal manner. The positioning pin 94 is arranged around the positioning groove 930. The adsorption plate 92 and the cover plate 93 are provided with adsorption cavities on their opposite surfaces. The positioning groove 930 is provided with product suction holes that communicate with the adsorption cavities.

[0043] When this utility model discloses a dual-material tape cutting, rotating, and inspecting integrated packaging machine, the dual-material tape feeding module 2 conveys the dual-material tape to the cutting mechanism 3 for automatic cutting of the dual-material tape product. After cutting, the transport mechanism 4 transports the cut product to the positioning seat 54 of the misalignment module 5. The two-station misalignment module 5 feeds materials in a staggered manner to ensure the feeding rhythm. The multi-station transport module 6 transports the product from the misalignment module 5 to the first group of inspection modules 7 to inspect the product's appearance and dimensions. The multi-station transport module 6 continues to transport the product to the second group of inspection modules 7, where the inspection module 7 drives the product to rotate 90° to inspect the bending angle. The multi-station transport module 6 continues to transport the product to the flipping mechanism 8, which flips the product from a vertical state to a horizontal state. The multi-station transport module 6 continues to transport the product to the positioning platform 9 for positioning. The multi-station transport module 6 then transports the positioned product to the packaging module 10 for packaging.

[0044] This utility model discloses a dual-material strip cutting, rotating, and inspecting integrated packaging machine, which integrates dual-material strip cutting, multi-station handling, multi-angle inspection, flipping, and packaging, thereby reducing the process and increasing production capacity.

[0045] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A dual-material tape cutting, rotating, and inspection integrated packaging machine, characterized in that: The system includes a frame, a dual-material carrier feeding module mounted on the frame, a cutting mechanism, a conveying mechanism, a misalignment module, a multi-station conveying module, a detection module, a flipping mechanism, a positioning platform, and a packaging module. The output end of the dual-material carrier feeding module is connected to a cutting mechanism for cutting products off the carrier belt. The side end of the cutting mechanism is connected to a conveying mechanism for adsorbing and conveying products. The misalignment module is connected below the conveying mechanism. The side end of the conveying mechanism is connected to a multi-station conveying module. The multi-station conveying module is sequentially connected to a dual-station detection module, a flipping mechanism, and a positioning platform. The side end of the multi-station conveying module is connected to a packaging module. The cutting mechanism includes a cutting bracket, a first lifting cylinder, a lifting frame, a feeding plate, a second lifting cylinder, a lifting plate, and a cutting blade. The first lifting cylinder is installed on the bottom plate of the cutting bracket, and the first lifting cylinder drives the lifting frame to move up and down. The feeding plate is installed on the top of the lifting frame, and the feeding plate is opposite to the top plate of the cutting bracket. The second lifting cylinder is installed on the bottom plate of the lifting frame, and the second lifting cylinder drives the lifting plate to move up and down. A cutting blade that passes through the feeding plate is installed on the lifting plate. The top plate of the cutting bracket has a blade edge opposite to the cutting blade.

2. The dual-material tape cutting, rotating, and inspection integrated packaging machine according to claim 1, characterized in that: The conveying mechanism includes a KK linear module mounted on a frame via a bracket, a transfer plate driven by the KK linear module, a lifting cylinder mounted on the transfer plate, a lifting plate driven by the lifting cylinder to move up and down, and an elastic adsorption assembly mounted on the lifting plate. The elastic adsorption assembly includes a suction nozzle seat mounted on the lifting plate, an adsorption block movably mounted on the suction nozzle seat, and a positioning block mounted on the suction nozzle seat. The adsorption block and the positioning block above it are elastically connected by a spring. The lower end of the adsorption block extends to provide a suction nozzle part that can be inserted into the cutting mechanism. The lower end of the suction nozzle part is provided with an adsorption hole communicating with the internal cavity, and the rear end of the suction nozzle part is provided with a positioning groove for clamping and positioning products.

3. The dual-material tape cutting, rotating, and inspection integrated packaging machine according to claim 1, characterized in that: The misalignment module includes a base, two sets of servo linear modules mounted on the base, an extension cylinder driven by the servo linear modules, a positioning seat driven by the extension cylinder, and a positioning pin inserted into the positioning seat. The positioning seat at the side end of the positioning pin is also provided with a contoured groove for placing the product.

4. The dual-material tape cutting, rotating, and inspection integrated packaging machine according to claim 1, characterized in that: The detection module includes a support plate, a rotary motor mounted on the support plate, a rotating carrier driven by the rotary motor, and a light source and a CCD camera mounted on the front and rear sides of the rotating carrier via brackets.

5. The dual-material tape cutting, rotating, and inspection integrated packaging machine according to claim 1, characterized in that: The flipping mechanism includes a flipping support base, a transition block rotatably mounted on the flipping support base, and a servo motor mounted on the flipping support base for driving the transition block to flip. The transition block is provided with a mounting groove for conforming to support the product. The bottom surface of the mounting groove is provided with a product suction hole that communicates with the internal cavity of the transition block. The internal cavity of the transition block is externally connected to a negative pressure device through an end connector.

6. The dual-material tape cutting, rotating, and inspection integrated packaging machine according to claim 1, characterized in that: The positioning platform includes a positioning bracket, an adsorption plate mounted on the positioning bracket, a cover plate mounted on the adsorption plate, and a positioning pin mounted on the cover plate. The cover plate is provided with a positioning groove for conforming to the shape of the product. The positioning pin is arranged around the positioning groove. The adsorption plate and the cover plate are provided with an adsorption cavity on their opposite sides. The positioning groove is provided with a product suction hole that communicates with the adsorption cavity.

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