Storage device provided with protective structure and used for pipeline ultrasonic flaw detection equipment
By introducing protective structures into the storage device for ultrasonic flaw detectors, including adjustable limiting partitions and corner protectors, the problem of damage caused by shaking or bumping during storage has been solved, achieving stable storage and protection for multiple models of instruments.
Patent Information
- Application Number
- CN202422993023.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing ultrasonic flaw detector storage boxes are prone to damage during movement due to shaking, and can only store specific models of ultrasonic flaw detectors, lacking practical flexibility.
A storage device with a protective structure was designed, including a placement box, a protective box cover, a collision protection mechanism, a partitioned storage mechanism, and an abutment limiting mechanism. Through adjustable limiting partitions, corner protectors, and protective pads, the device can be stably clamped and protected.
It effectively prevents damage to ultrasonic flaw detectors caused by shaking or bumping during storage, and can adapt to the stable storage of different models of instruments, improving the flexibility and safety of storage.
Smart Images
Figure CN223619214U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of storage device technology, and in particular to a storage device for ultrasonic flaw detection equipment for pipelines with a protective structure. Background Technology
[0002] An ultrasonic flaw detector is a device used for non-destructive testing, mainly used to detect internal defects and structural integrity of materials. It utilizes the characteristics of ultrasonic waves propagating in materials, and analyzes internal defects and inhomogeneities of materials by emitting ultrasonic signals and receiving their reflected waves. An ultrasonic flaw detector storage device is a device specifically designed to store ultrasonic flaw detectors.
[0003] Because existing ultrasonic flaw detector storage boxes place the instruments directly inside the box, the instruments inside are easily moved around when the box is moved or shaken. As a result, the instruments inside are easily damaged when the outer box is accidentally bumped. In addition, existing storage boxes can only store one specific model of ultrasonic flaw detector, and they cannot meet the stable storage needs of multiple ultrasonic flaw detectors, so their overall practicality and flexibility are not good. Utility Model Content
[0004] The purpose of this utility model is to solve the above-mentioned problems by proposing a storage device for ultrasonic flaw detection equipment for pipelines with a protective structure. It improves upon the existing ultrasonic flaw detector storage boxes, which directly place the instrument inside the box. As the box moves and shakes, the instrument inside the box is easily moved back and forth. Consequently, if the outer box is accidentally bumped, the instrument inside the box is easily damaged. In addition, the existing storage boxes can only store a specific model of ultrasonic flaw detector, which cannot meet the problem of the need for stable storage of multiple ultrasonic flaw detectors.
[0005] A storage device for ultrasonic flaw detection equipment for pipelines with a protective structure includes a placement box and a protective cover: the protective cover is rotatably mounted on the top of the placement box via a hinge, and a locking clip is installed between the placement box and the protective cover; a limit handle is installed on the top outer wall of the protective cover; an impact protection mechanism is provided on the side of the protective cover; a partition storage mechanism is provided inside the placement box; and an abutment limiting mechanism is provided on the side of the partition storage mechanism.
[0006] The impact protection mechanism includes corner protectors, positioning threaded grooves, mating threaded grooves, and positioning bolts. Corner protectors are snapped into place at the corners of the protective box cover. A positioning threaded groove is formed through the top outer wall of the corner protector. Two sets of mating threaded grooves are symmetrically formed on the top outer wall of the protective box cover. The positioning threaded grooves and mating threaded grooves are threadedly connected to the positioning bolts.
[0007] Preferably, the separation storage mechanism includes a limiting partition, abutting strips, and abutting slots. The limiting partition is slidably installed between the inner walls of the two sides of the placement box. Abutting strips are symmetrically arranged on the outer walls of the two sides of the limiting partition. Abutting slots are opened at equal intervals on the inner walls of the two sides of the placement box. The abutting strips and abutting slots are slidably installed together.
[0008] Preferably, the outer walls on both sides of the top position of the contact strip are symmetrically provided with positioning blocks, and the top outer wall of the placement box at the position of the contact slot is correspondingly provided with a positioning slot, and the positioning blocks and the positioning slot are engaged.
[0009] Preferably, the top outer wall of the positioning block has a first threaded groove, and the top outer wall of the placement box located at the positioning groove position has a corresponding second threaded groove. The first and second threaded grooves are threadedly installed with the fastening bolt.
[0010] Preferably, the abutment limiting mechanism includes a limiting cylinder, a limiting piston rod, and an abutment spring. The limiting cylinder is symmetrically embedded in the outer side wall of the limiting partition at equal intervals. The limiting piston rod is slidably installed inside the limiting cylinder. An abutment spring is connected between the limiting piston rod and the inner bottom wall of the limiting cylinder.
[0011] Preferably, the protruding end of the limiting piston rod is located outside the limiting cylinder, and the protruding end of the limiting piston rod is connected to the side outer wall of the supporting back plate. The side outer wall of the supporting back plate away from the limiting piston rod is provided with a first protective pad, and the side outer wall of the limiting partition away from the first protective pad is provided with a second protective pad.
[0012] Preferably, the inner walls on both sides and the inner wall at the bottom of the placement box are provided with a third protective pad.
[0013] The beneficial effects of this utility model are:
[0014] 1. The storage device for ultrasonic flaw detection equipment with protective structure is designed to be adjustable in position by setting structural components inside the storage box. This allows the device to be divided into appropriately sized storage areas according to the storage needs of different models of ultrasonic flaw detectors. Furthermore, by utilizing the characteristic that springs generate a reaction force when compressed, and in conjunction with the linkage transmission of related mechanism components, the device can conveniently clamp the ultrasonic flaw detector in the middle of two sets of protective pads. This ensures the stability of the ultrasonic flaw detector and prevents it from shifting due to the shaking of the outer box, and also prevents it from being damaged by bumps. The overall structure is ingeniously designed and has good practical effect.
[0015] 2. When using the storage device for the ultrasonic flaw detection equipment for pipelines with protective structure, corner protectors are installed at the corners of the housing that are prone to impacts, so that the outer housing is not easily damaged by impacts during use. Furthermore, the corner protectors are designed to be detachable through a mechanism component, so they can be directly removed and replaced with new corner protectors after long-term use and wear, thus ensuring the continued safety of the housing. The overall structure design is simple and has good practical effect. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;
[0017] Figure 2 A three-dimensional structural diagram of the placement box and protective box cover of this utility model;
[0018] Figure 3 This is a three-dimensional structural diagram of the impact protection mechanism of this utility model;
[0019] Figure 4 This is a three-dimensional structural diagram of the partitioned storage mechanism of this utility model;
[0020] Figure 5 For the present utility model Figure 4 Enlarged 3D structural diagram at point A in the middle;
[0021] Figure 6 This is a three-dimensional structural diagram of the contact limiting mechanism of this utility model.
[0022] In the diagram: 1. Placement box; 2. Protective box cover; 3. Collision protection mechanism; 31. Corner guard; 32. Positioning threaded groove; 33. Butt joint threaded groove; 34. Positioning bolt; 4. Separating storage mechanism; 41. Limiting partition; 42. Abutment strip; 43. Abutment slot; 44. Positioning block; 45. Positioning slot; 46. First threaded groove; 47. Second threaded groove; 48. Fastening bolt; 5. Abutment limiting mechanism; 51. Limiting cylinder; 52. Limiting piston rod; 53. Abutment spring; 54. Support back plate; 55. First protective pad; 56. Second protective pad. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] In practical implementation: such as Figure 1-6As shown, a storage device for ultrasonic flaw detection equipment for pipelines with a protective structure includes a storage box 1 and a protective cover 2: the protective cover 2 is mounted on the top of the storage box 1 by a hinge, and a locking clip is installed between the storage box 1 and the protective cover 2. A limit handle is installed on the top outer wall of the protective cover 2, and an impact protection mechanism 3 is provided on the side of the protective cover 2. A partition storage mechanism 4 is provided inside the storage box 1, and an abutment limit mechanism 5 is provided on the side of the partition storage mechanism 4.
[0025] The impact protection mechanism 3 includes a corner protector 31, a positioning threaded groove 32, a mating threaded groove 33, and a positioning bolt 34. The corner protector 31 is snapped into place at the corner of the protective box cover 2. The top outer wall of the corner protector 31 has a through-hole positioning threaded groove 32. The top outer wall of the protective box cover 2 has two sets of mating threaded grooves 33 symmetrically arranged. The positioning threaded groove 32 and the mating threaded groove 33 are threadedly connected to the positioning bolt 34. The corner protector 31 is designed to protect the corners of the box 1 and the protective box cover 2 from impact damage. When the corner protector 31 needs to be installed on the side of the protective box cover 2, simply adjust the corner protector 31 to the appropriate position and snap it into the corner of the protective box cover 2. Then, use the positioning bolt 34 to pass through the positioning threaded groove 32 and screw it to the bottom of the mating threaded groove 33 at the corresponding position to complete the installation of the corner protector 31. The same applies to replacement.
[0026] The separation storage mechanism 4 includes a limiting partition 41, abutting strips 42, and abutting slots 43. The limiting partition 41 is slidably installed between the inner walls of the two sides of the storage box 1. Abutting strips 42 are symmetrically arranged on the outer walls of the two sides of the limiting partition 41. Abutting slots 43 are opened at equal intervals on the inner walls of the two sides of the storage box 1. The abutting strips 42 and the abutting slots 43 are slidably installed. Positioning blocks 44 are symmetrically arranged on the outer walls of the two sides of the abutting strips 42 at the top position. A positioning slot 45 is opened through the top outer wall of the storage box 1 at the position of the abutting slot 43. The positioning blocks 44 and the positioning slots 45 are engaged. A first threaded groove 46 is opened through the top outer wall of the positioning blocks 44. A second threaded groove 47 is opened through the top outer wall of the storage box 1 at the position of the positioning slot 45. The first threaded groove 46 and the second threaded groove 47 are threadedly installed with the fastening bolts 48.
[0027] When the limiting partition 41 needs to be adjusted to a suitable installation position according to the ultrasonic flaw detector, simply adjust the limiting partition 41 to the appropriate position and push the abutment strip 42 on its side into the abutment groove 43 at the corresponding position. When the abutment strip 42 moves to the bottom of the abutment groove 43, the positioning block 44 will just fit into the bottom of the positioning groove 45. Then, use the fastening bolt 48 to pass through the first threaded groove 46 at the corresponding position and screw it to the bottom of the second threaded groove 47 to complete the fastening installation of the limiting partition 41.
[0028] The abutment limiting mechanism 5 includes a limiting cylinder 51, a limiting piston rod 52, and an abutment spring 53. The limiting cylinder 51 is symmetrically embedded in the side outer wall of the limiting partition 41 at equal intervals. The limiting piston rod 52 is slidably installed inside the limiting cylinder 51. An abutment spring 53 is connected between the limiting piston rod 52 and the bottom inner wall of the limiting cylinder 51. The protruding end of the limiting piston rod 52 is located outside the limiting cylinder 51 and is connected to the side outer wall of the supporting back plate 54. A first protective soft pad 55 is provided on the side outer wall of the supporting back plate 54 away from the limiting piston rod 52. A second protective soft pad 56 is provided on the side outer wall of the limiting partition 41 away from the first protective soft pad 55. A third protective soft pad is provided on both sides and the bottom inner wall of the placement box 1.
[0029] When the ultrasonic flaw detector needs to be placed between the third protective pad and the first protective pad 55, simply push the ultrasonic flaw detector from top to bottom to the middle position between the third protective pad and the first protective pad 55. At this time, the first protective pad 55 will automatically move to the side under the pressure of the outer wall of the ultrasonic flaw detector, providing a certain space for the ultrasonic flaw detector. Then, the movement of the first protective pad 55 will automatically drive the support back plate 54 to move, which in turn will drive the limiting piston rod 52 to slide inside the limiting cylinder 51. At this time, the resisting spring 53 is in a contracted state due to the pressure of the limiting piston rod 52. At the same time, the resisting spring 53 generates a reaction force under the pressure and pushes the limiting piston rod 52 to move in the opposite direction. Then, the reverse movement of the limiting piston rod 52 will automatically drive the support back plate 54 to move, so that the first protective pad 55 is in close contact with the side outer wall of the ultrasonic flaw detector. This completes the stable placement of the ultrasonic flaw detector, and it can be taken out directly when it is removed.
[0030] In use, the corner protector 31 is designed to protect the corners of the storage box 1 and the protective cover 2 from bumps and damage.
[0031] When it is necessary to adjust the limiting partition 41 to a suitable installation position according to the ultrasonic flaw detector, simply adjust the limiting partition 41 to a suitable position and push the abutment strip 42 on its side into the abutment groove 43 in the corresponding position. When the abutment strip 42 moves to the bottom of the abutment groove 43, the positioning block 44 will just fit into the bottom of the positioning groove 45. Then, use the fastening bolt 48 to pass through the first threaded groove 46 in the corresponding position and screw it to the bottom of the second threaded groove 47 to complete the fastening installation of the limiting partition 41.
[0032] When the ultrasonic flaw detector needs to be placed between the third protective pad and the first protective pad 55, simply push the ultrasonic flaw detector from top to bottom to the middle position between the third protective pad and the first protective pad 55. At this time, the first protective pad 55 will automatically move to the side under the pressure of the outer wall of the ultrasonic flaw detector, providing a certain space for the ultrasonic flaw detector. Then, the movement of the first protective pad 55 will automatically drive the support back plate 54 to move, which in turn will drive the limiting piston rod 52 to slide inside the limiting cylinder 51. At this time, the resisting spring 53 is in a contracted state due to the pressure of the limiting piston rod 52. At the same time, the resisting spring 53 generates a reaction force under the pressure and pushes the limiting piston rod 52 to move in the opposite direction. Then, the reverse movement of the limiting piston rod 52 will automatically drive the support back plate 54 to move, so that the first protective pad 55 is in close contact with the side outer wall of the ultrasonic flaw detector. This completes the stable placement of the ultrasonic flaw detector, and it can be taken out directly when it is removed.
[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A storage device for ultrasonic flaw detection equipment for pipelines with a protective structure, characterized in that, Includes a storage box (1) and a protective cover (2): The protective cover (2) is mounted on the top of the storage box (1) via a hinge, and a locking clip is installed between the storage box (1) and the protective cover (2). A limit handle is installed on the top outer wall of the protective cover (2), and a collision protection mechanism (3) is provided on the side of the protective cover (2). A partition storage mechanism (4) is provided inside the storage box (1), and an abutment limit mechanism (5) is provided on the side of the partition storage mechanism (4). The impact protection mechanism (3) includes a corner guard (31), a positioning threaded groove (32), a mating threaded groove (33), and a positioning bolt (34). The corner guard (31) is fitted at the corner of the protective box cover (2). The top outer wall of the corner guard (31) is provided with a positioning threaded groove (32). The top outer wall of the protective box cover (2) is symmetrically provided with two sets of mating threaded grooves (33). The positioning threaded groove (32) and the mating threaded groove (33) are threadedly installed with the positioning bolt (34).
2. A storage device for ultrasonic flaw detection equipment for pipelines with a protective structure according to claim 1, characterized in that: The separation storage mechanism (4) includes a limiting partition (41), a contact strip (42), and a contact groove (43). The limiting partition (41) is slidably installed between the inner walls of the two sides of the placement box (1). The outer walls of the limiting partition (41) are symmetrically provided with contact strips (42). The inner walls of the two sides of the placement box (1) are provided with contact grooves (43) at equal intervals. The contact strips (42) and the contact grooves (43) are slidably installed.
3. A storage device for ultrasonic flaw detection equipment for pipelines with a protective structure according to claim 2, characterized in that: The abutment strip (42) has symmetrical positioning blocks (44) on both sides of the top position. The placement box (1) has a corresponding positioning slot (45) through the top outer wall of the abutment slot (43). The positioning blocks (44) and the positioning slot (45) are engaged.
4. A storage device for a pipeline ultrasonic flaw detector with a protective structure according to claim 3, characterized in that: The top outer wall of the positioning block (44) is provided with a first threaded groove (46), and the top outer wall of the placement box (1) located at the positioning groove (45) is provided with a second threaded groove (47). The first threaded groove (46) and the second threaded groove (47) are threadedly installed with the fastening bolt (48).
5. A storage device for a pipeline ultrasonic flaw detector with a protective structure according to claim 2, characterized in that: The abutment limiting mechanism (5) includes a limiting cylinder (51), a limiting piston rod (52), and an abutment spring (53). The limiting cylinder (51) is symmetrically embedded in the side outer wall of the limiting partition (41) at equal intervals. The limiting piston rod (52) is slidably installed inside the limiting cylinder (51). The abutment spring (53) is connected between the limiting piston rod (52) and the bottom inner wall of the limiting cylinder (51).
6. A storage device for a pipeline ultrasonic flaw detector with a protective structure according to claim 5, characterized in that: The extended end of the limiting piston rod (52) is located outside the limiting cylinder (51), and the extended end of the limiting piston rod (52) is connected to the side outer wall of the supporting back plate (54). The side outer wall of the supporting back plate (54) away from the limiting piston rod (52) is provided with a first protective pad (55), and the side outer wall of the limiting partition (41) away from the first protective pad (55) is provided with a second protective pad (56).
7. A storage device for a pipeline ultrasonic flaw detector with a protective structure according to claim 6, characterized in that: The inner walls on both sides and the inner wall at the bottom of the placement box (1) are provided with a third protective pad.