Charging basket elevating tool
By designing a raised material hopper fixture, and utilizing components such as the frame, raising blocks, baffles, and protective mechanisms, the problem of poor material discharge from the hopper was solved, enabling smooth material discharge and safe protection, and reducing production costs.
Patent Information
- Application Number
- CN202423281398.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the existing material bucket elevating fixture, the material at the bottom of the raw material bucket has difficulty flowing out smoothly during the discharge process, resulting in residue, increased production costs and material waste.
A material bucket elevation fixture was designed, including a frame, elevation blocks, baffles, connecting rods, sliding columns, slide rails, and a protective mechanism. Through the cooperation of adjustment holes and fixing bolts, the material bucket can be flexibly adjusted and safely protected, ensuring smooth material discharge.
It improves the flexibility and safety of material discharge from the hopper, reduces raw material residue, lowers production costs, and enhances resource utilization.
Smart Images
Figure CN223620145U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of wax emulsion production equipment, and in particular to a tooling for raising material barrels. Background Technology
[0002] In the field of wax emulsion production, the existing production process includes discharging raw material from the raw material tank to the ton container and subsequent mixing operations at decentralized workstations. Among these processes, the equipment used in the discharging stage is mainly a tooling for elevating the raw material tank. This tooling plays an important role in practical applications. By raising the raw material tank to a height higher than the ton container, it utilizes the gravitational potential energy generated by the height difference to transfer the raw material to the ton container. This discharging method is quite common in large-scale wax emulsion production workshops. It improves discharging efficiency to a certain extent, reduces reliance on additional discharging power equipment, and lowers production costs and equipment complexity.
[0003] The existing elevated tooling has also revealed significant technical problems during use. Because the raw material barrels are elevated, their discharge mainly relies on gravity. However, the material at the bottom of the barrels is difficult to flow out smoothly during the discharge process. As discharge continues, a considerable amount of material remains at the bottom of the barrels. This material cannot effectively participate in the discharge process to the bulk container, resulting in raw material waste. In the long-term production process, this waste not only increases production costs and reduces production efficiency, but is also particularly significant for some precious or scarce wax emulsion raw materials. This waste seriously affects the company's economic benefits and resource utilization rate, and an improvement solution is urgently needed to solve this problem. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a material bucket elevation fixture, which aims to improve the problem that the existing elevation fixtures are not adjustable and lack flexibility, resulting in the waste of wax emulsion raw materials remaining in the bucket, thereby increasing material costs.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: a material bucket elevation fixture, including a frame, a shim block fixedly connected to the top left of the frame, multiple mounting blocks fixedly connected to the front and rear of the top right of the frame, a baffle rotatably connected to the inner wall of the mounting block, multiple connecting rods rotatably connected to the front and rear left of the baffle, a sliding column rotatably connected to the bottom of the connecting rod, multiple slide rails slidably connected to the front and rear sides of the outer wall of the slide column, multiple adjustment holes opened on the front side of the top of the front slide rail, a fixing hole opened at the bottom edge of the front side of the connecting rod, a fixing bolt slidably connected to the inner wall of the fixing hole, and a protective mechanism provided on the top of the baffle, the protective mechanism being used to prevent the material bucket from slipping.
[0006] Through the above technical solution: the frame is a robust support structure; the shims are used to adjust the height of the frame to adapt to different usage environments and needs; these mounting blocks provide additional support points to ensure the stability of the baffle rotation connection; the main function of the baffle is to prevent the material bucket placed on the frame from slipping off; the baffle ensures flexibility and safety; the connecting rod can drive the baffle to tilt; the sliding column can slide on the slide rail to ensure limit and movement transmission; the slide rail provides flexible horizontal linear movement; these adjustment holes allow users to adjust the position of the connecting rod on the slide rail as needed; the fixing holes correspond to the adjustment holes; the fixing bolts slidably connected to the inner wall of the fixing holes ensure that the connecting rod can be locked in the appropriate position during use, thereby improving overall safety; a protective mechanism is provided on the top of the baffle to prevent the material bucket from slipping off, thereby protecting the safety of the user and the material bucket.
[0007] As a further description of the above technical solution:
[0008] The protective mechanism includes an anti-slip plate, the bottom of which is located on top of the baffle. An arc-shaped hook is fixedly connected to the left side of the anti-slip plate. Multiple anti-movement plates are fixedly connected to the top of the front and rear sides of the arc-shaped hook. Multiple anti-slip grooves are provided on the top of the anti-slip plate. A baffle strip is fixedly connected to the top right side of the anti-slip groove.
[0009] Through the above technical solution: the anti-slip plate is set at the top of the baffle, ensuring that the anti-slip plate can be stably supported on the baffle, thus providing a solid foundation. An arc-shaped hook is fixedly connected to the left edge of the anti-slip plate. This arc-shaped hook can effectively disperse and bear forces from different directions, thereby improving the stability and safety of the installation. The anti-movement plate is to further prevent the anti-slip plate from moving unnecessarily when subjected to external forces. Multiple anti-slip grooves are opened on the top of the anti-slip plate, so that the anti-slip plate can better grip and fix its position when in contact with the contact surface, thereby greatly improving the protective effect. The baffle strip can further prevent objects from sliding off and falling, and can also provide additional support and stability, ensuring that the anti-slip plate can play its due role in various situations, improving the overall safety and reliability.
[0010] As a further description of the above technical solution:
[0011] Multiple reinforcing frames are fixedly connected to the bottom of the outer wall of the frame, and multiple connecting blocks are fixedly connected to the bottom corners of the reinforcing frames.
[0012] The above technical solution aims to improve the stability and load-bearing capacity of the overall structure. These connecting blocks provide support and ensure that the frame can connect to additional structures.
[0013] As a further description of the above technical solution:
[0014] The bottom end of the connecting block is fixedly connected to a caster wheel, and a wheel brake is provided on the top left side of the caster wheel.
[0015] The above technical solutions enable the frame to move flexibly, facilitating handling and positioning in different situations. The wheel brakes ensure that the frame can stop safely during movement, preventing accidental slippage and movement, thus improving safety.
[0016] As a further description of the above technical solution:
[0017] A protective sleeve is fixedly connected to the middle of the outer wall of the frame, and multiple hollow cavities are opened at the front and rear edges of the top of the frame.
[0018] Through the above technical solution: the protective sleeve is used to prevent scratches and damage to the outer wall of the frame during handling and use, thus playing a protective role. The hollow cavity ensures strength while reducing the overall weight of the frame and lowering manufacturing costs.
[0019] As a further description of the above technical solution:
[0020] Support rods are fixedly connected to the top left and right sides of the inner wall of the frame, and multiple auxiliary rods are fixedly connected to the front and rear sides of the outer wall of the support rods.
[0021] Through the above technical solution, these support rods are firmly fixed to the frame, supporting the main structure, while the auxiliary rods provide additional support and stability, ensuring the sturdiness and durability of the entire structure.
[0022] As a further description of the above technical solution:
[0023] All of the aforementioned anti-slip grooves are circular through holes, and the outer wall of the anti-motion plate is attached to the outer wall of the baffle.
[0024] The above technical solution involves multiple anti-slip grooves arranged in the form of circular through holes, which further enhances the safety and convenience of use, while the anti-movement plate ensures that the components do not move relative to each other.
[0025] As a further description of the above technical solution:
[0026] A handle is fixedly connected to the left side of the arc-shaped hook, and a rubber sleeve is fixedly connected to the outer wall of the handle.
[0027] Through the above technical solutions, the handle makes operation more comfortable and effortless for users, and the rubber sleeve not only increases friction but also absorbs some vibration, so that users will not feel tired even after long-term use.
[0028] This utility model has the following beneficial effects:
[0029] 1. In this utility model, a shim is set on the frame, and the material bucket is placed on the rotating baffle. The shim raises one side of the material bucket to facilitate material discharge. When there is any material left after discharge, the baffle moves through the linkage of the connecting rod and the sliding column, causing the tail of the material bucket to tilt and rise. The adjustment hole on the slide rail allows the baffle to be locked in a suitable position by the fixing bolt, thereby enhancing the adjustability and flexibility of the structure, ensuring smooth material discharge, saving costs, and meeting the needs of use.
[0030] 2. In this utility model, when the material is discharged at an angle, the material bucket may slide. By installing the anti-slip plate on the top of the baffle, the arc-shaped hook on it can be hung at the high point of the baffle when it is tilted. The anti-movement plate fits against the outer wall of the baffle to prevent the anti-slip plate from sliding back and forth. The anti-slip groove at the top increases the friction, and the bottom baffle prevents the material bucket from slipping and being damaged. This structure is simple, easy to disassemble and install, ensures the safety of the material bucket, and meets the protection requirements. Attached Figure Description
[0031] Figure 1 This is a front perspective view of the material bucket support frame proposed in this utility model;
[0032] Figure 2 This is a partial structural exploded view of the baffle plate for the material bucket support tooling proposed in this utility model;
[0033] Figure 3 This is a partial structural diagram of the material bucket support tooling slide rail proposed in this utility model;
[0034] Figure 4 This is a partial structural diagram of the anti-slip plate of the material hopper elevating tool proposed in this utility model;
[0035] Figure 5 This is a partial structural diagram of the universal wheel for the material bucket support tool proposed in this utility model.
[0036] Legend:
[0037] 1. Frame; 2. Protective mechanism; 201. Anti-slip plate; 202. Arc hook; 203. Anti-movement plate; 204. Anti-slip groove; 205. Stop bar; 3. Raising block; 4. Mounting block; 5. Baffle; 6. Connecting rod; 7. Sliding column; 8. Sliding rail; 9. Adjustment hole; 10. Fixing hole; 11. Fixing bolt; 12. Reinforcing frame; 13. Connecting block; 14. Casters; 15. Wheel brake; 16. Protective sleeve; 17. Hollow cavity; 18. Support rod; 19. Auxiliary rod; 20. Handle; 21. Rubber sleeve. Detailed Implementation
[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0039] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 An embodiment of this utility model provides a material bucket raising fixture, including a frame 1. A raising block 3 is fixedly connected to the top left of the frame 1. Multiple mounting blocks 4 are fixedly connected to the front and rear parts of the top right of the frame 1. A baffle 5 is rotatably connected to the inner wall of the mounting block 4. Multiple connecting rods 6 are rotatably connected to the front and rear left sides of the baffle 5. A sliding column 7 is rotatably connected to the bottom end of the connecting rod 6. Multiple slide rails 8 are slidably connected to the front and rear sides of the outer wall of the sliding column 7. Multiple adjustment holes 9 are opened on the front side of the top slide rail 8. A fixing hole 10 is opened at the bottom edge of the front side of the connecting rod 6. A fixing bolt 11 is slidably connected to the inner wall of the fixing hole 10. A protective mechanism 2 is provided on the top of the baffle 5. The protective mechanism 2 is used to prevent the material bucket from slipping.
[0040] Specifically, the frame 1 is a robust support structure. The shims 3 are used to adjust the height of the frame 1 to adapt to different usage environments and needs. The mounting blocks 4 are used to provide additional support points to ensure the stability of the rotating connection of the baffle 5. The main function of the baffle 5 is to prevent the material bucket placed on the frame 1 from slipping. The baffle 5 ensures flexibility and safety. The connecting rod 6 can drive the baffle 5 to tilt. The sliding column 7 can slide on the slide rail 8 to ensure limit and movement transmission. The slide rail 8 provides flexible horizontal linear movement. The adjustment holes 9 allow users to adjust the position of the connecting rod 6 on the slide rail 8 as needed. The fixing holes 10 correspond to the adjustment holes 9. The fixing bolts 11, which are slidably connected to the inner wall of the fixing holes 10, ensure that the connecting rod 6 can be locked in the appropriate position during use, thereby improving the overall safety. The top of the baffle 5 is equipped with a protective mechanism 2, which is used to prevent the material bucket from slipping, thereby protecting the safety of the user and the material bucket.
[0041] Please see the appendix Figure 1 and attached Figure 4 The protective mechanism 2 includes an anti-slip plate 201. The bottom of the anti-slip plate 201 is set on the top of the baffle 5. An arc hook 202 is fixedly connected to the left side of the anti-slip plate 201. Multiple anti-movement plates 203 are fixedly connected to the top of the front and rear sides of the arc hook 202. Multiple anti-slip grooves 204 are opened on the top of the anti-slip plate 201. A baffle strip 205 is fixedly connected to the right side of the top of the anti-slip groove 204.
[0042] Specifically, the anti-slip plate 201 is positioned at the top of the baffle 5, ensuring that it is firmly supported on the baffle 5, thus providing a solid foundation. An arc-shaped hook 202 is fixedly connected to the left edge of the anti-slip plate 201. This hook effectively disperses and withstands forces from different directions, thereby improving installation stability and safety. The anti-movement plate 203 further prevents unnecessary movement of the anti-slip plate 201 when subjected to external forces. Multiple anti-slip grooves 204 are provided on the top of the anti-slip plate 201, allowing it to better grip and fix its position on the contact surface, greatly improving the protective effect. The baffle strip 205 further prevents objects from slipping and falling, and also provides additional support and stability, ensuring that the anti-slip plate 201 can play its due role in various situations, improving overall safety and reliability.
[0043] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 5 Multiple reinforcing frames 12 are fixedly connected to the bottom of the outer wall of the frame 1. Multiple connecting blocks 13 are fixedly connected to the bottom corner of the reinforcing frame 12. A universal wheel 14 is fixedly connected to the bottom of the connecting block 13. A wheel brake 15 is provided on the top left side of the universal wheel 14. A protective sleeve 16 is fixedly connected to the middle of the outer wall of the frame 1. Multiple hollow cavities 17 are opened at the front and rear edges of the top of the frame 1.
[0044] Specifically, these reinforcing frames 12 are designed to improve the overall structural stability and load-bearing capacity. These connecting blocks 13 provide support, ensuring that the frame 1 can connect to additional structures. The bottom of the connecting blocks 13 is fixedly connected to casters 14, which allow the frame 1 to move flexibly, facilitating handling and positioning in different situations. The wheel brakes 15 ensure that the frame 1 can stop safely during movement, preventing accidental slippage and movement, thus improving safety. A protective sleeve 16 is fixedly connected to the middle of the outer wall of the frame 1. The protective sleeve 16 prevents scratches and damage to the outer wall of the frame 1 during handling and use, thus providing protection. These hollow cavities 17 ensure strength while reducing the overall weight of the frame 1, thereby lowering manufacturing costs.
[0045] Please see the appendix Figure 1 and attached Figure 4 Support rods 18 are fixedly connected to the top left and right sides of the inner wall of the frame 1. Multiple auxiliary rods 19 are fixedly connected to the front and rear sides of the outer wall of the support rods 18. Multiple anti-slip grooves 204 are all circular through holes. The outer wall of the anti-movement plate 203 fits against the outer wall of the baffle 5. A handle 20 is fixedly connected to the left side of the arc hook 202. A rubber sleeve 21 is fixedly connected to the outer wall of the handle 20.
[0046] Specifically, these support rods 18 are firmly fixed to the frame 1, supporting the main structure. The auxiliary rods 19 provide additional support and stability, ensuring the sturdiness and durability of the entire structure. Multiple anti-slip grooves 204 are in the form of circular through holes, further enhancing safety and convenience during use. The outer wall of the anti-movement plate 203 fits tightly against the outer wall of the baffle 5, ensuring that the components do not move relative to each other and preventing unnecessary slippage. The left side of the arc hook 202 is fixedly connected to the handle 20, which makes the user more comfortable and effortless to operate. To further improve the grip and anti-slip effect, the outer wall of the handle 20 is also fixedly connected to a rubber sleeve 21. This rubber sleeve 21 not only increases friction but also absorbs some vibration, so that you will not feel tired even after long-term use.
[0047] Working principle: By setting a shim block 3 on the supporting structure of frame 1, the material bucket to be discharged is placed on the baffle 5 rotatably connected to the mounting block 4. The shim block 3 can initially raise one side of the material bucket to facilitate discharge. When there is residual material, the other end of the baffle 5 is rotatably connected to the connecting rod 6, and the bottom of the connecting rod 6 is rotatably connected to the sliding column 7. When the sliding column 7 slides on the slide rail 8 set on the frame 1, it will drive the connecting rod 6 to move, thereby causing the baffle 5 to rotate around the mounting block 4, thus tilting and raising the tail of the material bucket. Since an adjustment hole 9 is opened on the slide rail 8, when adjusted to a suitable position, the fixing bolt 11 can be inserted through the fixing hole 10 into the adjustment hole 9 to lock the structure. This structure increases the adjustment function, improves the flexibility, ensures the smooth discharge of materials, saves costs, and meets the usage requirements.
[0048] When discharging material at an angle, the material bucket may slip. To prevent this, an anti-slip plate 201 is installed on top of the baffle 5. The anti-slip plate 201 has an arc-shaped hook 202, which can be hooked onto the raised end of the baffle 5. Once hooked, the anti-movement plates 203 on both sides of the arc-shaped hook 202 will fit against the outer wall of the baffle 5 to prevent the anti-slip plate 201 from sliding. In addition, multiple anti-slip grooves 204 are provided on the top of the anti-slip plate 201 to increase the friction between the anti-slip plate 201 and the material bucket. Finally, a stop bar 205 is installed at the inclined bottom of the anti-slip plate 201. After discharging, the friction decreases due to the reduced gravity, which can prevent the material bucket from sliding and falling to the ground and being damaged. This structure is simple and can be disassembled and installed at any time during use, which improves convenience, ensures the safety of the material bucket, and meets the protection requirements.
[0049] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A material bucket support fixture, comprising a frame (1), characterized in that: A shim block (3) is fixedly connected to the top left of the frame (1). Multiple mounting blocks (4) are fixedly connected to the front and rear of the top right of the frame (1). A baffle (5) is rotatably connected to the inner wall of the mounting block (4). Multiple connecting rods (6) are rotatably connected to the front and rear left of the baffle (5). A sliding column (7) is rotatably connected to the bottom of the connecting rod (6). Multiple slide rails (8) are slidably connected to the front and rear sides of the outer wall of the sliding column (7). Multiple adjustment holes (9) are opened on the front side of the slide rail (8) at the top of the front side. A fixing hole (10) is opened at the bottom edge of the front side of the connecting rod (6). A fixing bolt (11) is slidably connected to the inner wall of the fixing hole (10). A protective mechanism (2) is provided on the top of the baffle (5). The protective mechanism (2) is used to prevent the material bucket from slipping.
2. The material bucket support fixture according to claim 1, characterized in that: The protective mechanism (2) includes an anti-slip plate (201), the bottom of which is located on the top of the baffle (5). An arc hook (202) is fixedly connected to the left side of the anti-slip plate (201). Multiple anti-movement plates (203) are fixedly connected to the top of the front and rear sides of the arc hook (202). Multiple anti-slip grooves (204) are provided on the top of the anti-slip plate (201). A baffle strip (205) is fixedly connected to the right side of the top of the anti-slip groove (204).
3. The material bucket elevating fixture according to claim 1, characterized in that: Multiple reinforcing frames (12) are fixedly connected to the bottom of the outer wall of the frame (1), and multiple connecting blocks (13) are fixedly connected to the bottom corners of the reinforcing frames (12).
4. The material bucket support fixture according to claim 3, characterized in that: The bottom end of the connecting block (13) is fixedly connected to a universal wheel (14), and a wheel brake (15) is provided on the top left side of the universal wheel (14).
5. The material bucket support fixture according to claim 1, characterized in that: A protective sleeve (16) is fixedly connected to the middle of the outer wall of the frame (1), and multiple hollow cavities (17) are opened at the front and rear edges of the top of the frame (1).
6. The material bucket elevating fixture according to claim 1, characterized in that: The top left and right sides of the inner wall of the frame (1) are fixedly connected to support rods (18), and the front and rear sides of the outer wall of the support rods (18) are fixedly connected to multiple auxiliary rods (19).
7. The material bucket support fixture according to claim 2, characterized in that: The multiple anti-slip grooves (204) are all circular through holes, and the outer wall of the anti-movement plate (203) is attached to the outer wall of the baffle (5).
8. The material bucket support fixture according to claim 2, characterized in that: A handle (20) is fixedly connected to the left side of the arc hook (202), and a rubber sleeve (21) is fixedly connected to the outer wall of the handle (20).