Velcro pocket cover sewing template and sewing equipment

By using a Velcro bag flap sewing template, Velcro sewing and laser trimming can be completed in one step, solving the problem that existing technologies require two steps and improving production efficiency.

CN223620611UActive Publication Date: 2025-12-02FUJIAN HUAYAO SPORTS APPLIANCE TECH CO LTD
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Patent Information

Application Number
CN202423251597.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-02
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

The existing Velcro bag flap sewing process requires two steps, necessitates a change in production efficiency.

Method used

A template for sewing hook and loop bag flaps is provided, including a base plate, a middle cover plate, and a top cover plate. The base plate has a flap placement area, the middle cover plate has hook and loop placement holes, and the top cover plate has hook and loop processing holes and laser processing holes. The template can complete hook and loop sewing and laser trimming in one go, simplifying the process and improving production efficiency.

Benefits of technology

By completing the Velcro stitching and laser trimming in one go, the difficulty of sewing is reduced, production efficiency is improved, saving 27 seconds per piece and improving the process efficiency by 40%.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a Velcro pocket cover sewing template and sewing equipment, which comprises a bottom plate, a middle cover plate and a top cover plate, and a pocket cover placing area is arranged on the bottom plate; the middle cover plate is hinged to the bottom plate, the middle cover plate is arranged opposite to the pocket cover containing area, the shape of the middle cover plate is matched with that of the pocket cover containing area, and at least one hook-and-loop fastener containing hole is formed in the middle cover plate; one side of the top-layer cover plate is hinged to the bottom plate, the top-layer cover plate is provided with a hook-and-loop fastener processing hole, the hook-and-loop fastener processing hole is arranged opposite to the hook-and-loop fastener placing hole, the top-layer cover plate is further provided with a laser processing hole, and the laser processing hole is arranged opposite to the shape of the outer side of the middle cover plate. Different from the prior art, magic tape sewing and laser trimming are completed at a time on the magic tape pocket cover sewing template, the sewing difficulty is reduced, conversion is not needed, the process is simplified, and the production efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of garment processing technology, and in particular to a Velcro bag flap sewing template and sewing equipment. Background Technology

[0002] Existing garments often feature Velcro closures on the four corner pocket flaps. These flaps have concealed stitching and Velcro closures, and the manufacturing process is complex, requiring the use of a flatbed sewing machine for the Velcro closures, concealed stitching on the flaps, and laser trimming.

[0003] The existing process for sewing Velcro bag flaps requires first sewing the Velcro onto the flap, then converting it, and finally trimming it with a laser.

[0004] The existing technology has the following problems:

[0005] The existing Velcro bag flap sewing process requires two steps, necessitates a change, and results in low production efficiency. Summary of the Invention

[0006] In view of the above problems, this application provides a template and sewing equipment for sewing hook and loop bag flaps, which solves the technical problems that the existing hook and loop bag flap sewing requires two steps, conversion, and low production efficiency.

[0007] To achieve the above objectives, in a first aspect, this application provides a Velcro bag flap sewing template, comprising:

[0008] The base plate has a bag cap placement area.

[0009] An intermediate cover plate, hinged to the base plate, positioned opposite the bag cap placement area, its shape adapted to the bag cap placement area, and having at least one Velcro insertion hole; and

[0010] The top cover plate is hinged to the bottom plate on one side. The top cover plate is provided with hook and loop fastener processing holes, which are arranged opposite to the hook and loop fastener placement holes. The top cover plate is also provided with laser processing holes, which are arranged relative to the outer shape of the middle cover plate.

[0011] In one embodiment of this utility model, the middle cover plate is provided with two hook and loop fastener placement holes, which are located on both sides of the middle cover plate, and the top cover plate is provided with two hook and loop fastener processing holes opposite to each other.

[0012] In one embodiment of this utility model, the cross-sectional shape of the hook and loop fastener placement hole and the hook and loop fastener processing hole is rectangular, and the size of the hook and loop fastener placement hole is adapted to the size of the hook and loop fastener processing hole.

[0013] In one embodiment of this utility model, the bag cover placement area is a bag cover placement hole, and the intermediate cover plate is hinged in the bag cover placement hole.

[0014] In one embodiment of this utility model, the base plate is provided with two or more bag cap placement areas, and the base plate is provided with two or more intermediate cover plates, with one intermediate cover plate corresponding to one bag cap placement area.

[0015] In one embodiment of this utility model, the base plate is provided with four bag flap placement areas, and the Velcro bag flap sewing template is provided with two top cover plates, one of which is hinged to one side of the base plate and the other of which is hinged to the other side of the base plate, with each top cover plate corresponding to one of the two bag flap placement areas.

[0016] In one embodiment of this utility model, the cross-sectional shape of the laser-processed hole is adapted to the cross-sectional shape of the intermediate cover plate.

[0017] In one embodiment of this utility model, the base plate, the intermediate cover plate, and the top cover plate are all made of transparent material.

[0018] Unlike existing technologies, the technical solution of this application features a bag cap placement area on a base plate, with a middle cover plate hinged to the base plate. The middle cover plate has Velcro placement holes, and one side of the cover plate is hinged to the base plate. The cover plate also has Velcro processing holes and laser processing holes, with the laser processing holes shaped relative to the outer side of the middle cover plate. In use, a bag cap is placed in the bag cap placement area, the middle cover plate is closed to hold the bag cap in place, Velcro is placed in the Velcro placement holes on the middle cover plate, and the top cover plate is closed. The Velcro is then sewn onto the bag cap using a sewing head. The top cover plate is opened, a bag cap liner is placed on the middle cover plate, the top cover plate is closed, and the four sides of the bag cap liner are sewn onto the four sides of the bag cap using a sewing head. Finally, the laser head performs laser trimming on both the bag cap liner and the bag cap. Thus, by completing the Velcro sewing and laser trimming in one step using a Velcro bag cap sewing template, the sewing difficulty is reduced, no conversion is required, the process is simplified, and production efficiency is improved.

[0019] To achieve the above objectives, in a second aspect, this application provides a Velcro bag flap sewing device, including a Velcro bag flap sewing template as described in any of the above claims.

[0020] The above description of the utility model is merely an overview of the technical solution of this application. In order to enable those skilled in the art to better understand the technical solution of this application and to implement it based on the description and drawings, and to make the above-mentioned objectives and other objectives, features and advantages of this application easier to understand, the following description is provided in conjunction with the specific embodiments and drawings of this application. Attached Figure Description

[0021] The accompanying drawings are only used to illustrate the principles, implementation methods, applications, features, and effects of specific embodiments of this application and other related content, and should not be considered as limitations on this application.

[0022] In the accompanying drawings of the instruction manual:

[0023] Figure 1 This is a schematic diagram of the structure of the base plate according to an embodiment of this application;

[0024] Figure 2 This is a schematic diagram of the structure of an embodiment of the present application, showing the intermediate cover plate located above the base plate;

[0025] Figure 3 This is a schematic diagram of the structure of the top cover plate located above the middle cover plate in one embodiment of this application;

[0026] Figure 4 This is a side view of a Velcro bag flap sewing template according to an embodiment of this application;

[0027] Figure 5 This is a reference schematic diagram of a Velcro bag flap sewing template according to an embodiment of this application;

[0028] Figure 6 This is a schematic diagram illustrating the usage state of a Velcro bag flap sewing template according to an embodiment of this application.

[0029] The reference numerals used in the above figures are explained as follows:

[0030] 1. Base plate; 11. Bag lid placement area.

[0031] 2. Middle cover plate, 21. Velcro insertion hole,

[0032] 3. Top cover plate; 31. Velcro machining holes; 32. Laser machining holes.

[0033] 4. Velcro,

[0034] 5. Bag lid. Detailed Implementation

[0035] To illustrate the possible application scenarios, technical principles, implementable specific solutions, and achievable objectives and effects of this application in detail, the following description, in conjunction with the listed specific embodiments and accompanying drawings, provides a detailed explanation. The embodiments described herein are merely illustrative of the technical solutions of this application and are therefore intended to limit the scope of protection of this application.

[0036] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.

[0037] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit this application.

[0038] In the description of this application, the term "and / or" is used to describe the logical relationship between objects, indicating that three relationships can exist. For example, X and / or Y means: X exists, Y exists, and X and Y exist simultaneously. Additionally, the character " / " in this document generally indicates that the preceding and following objects have an "or" logical relationship.

[0039] In this application, terms such as “first” and “second” are used only to distinguish one entity or operation from another, and do not necessarily require or imply any actual quantity, hierarchy or order relationship between these entities or operations.

[0040] Unless otherwise specified, the use of terms such as “comprising,” “including,” “having,” or other similar expressions in this application is intended to cover non-exclusive inclusion, which does not exclude the presence of additional elements in a process, method, or product that includes the stated elements, such that a process, method, or product that includes a list of elements may include not only those defined elements but also other elements not expressly listed, or elements inherent to such a process, method, or product.

[0041] Similar to the understanding in the Examination Guidelines, in this application, expressions such as "greater than," "less than," and "exceeding" are understood to exclude the stated number; expressions such as "above," "below," and "within" are understood to include the stated number. Furthermore, in the description of the embodiments in this application, "multiple" means two or more (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups" and "multiple times," unless otherwise explicitly specified.

[0042] In the description of the embodiments of this application, the space-related expressions used, such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "vertical," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or drawings. They are only for the purpose of describing the specific embodiments of this application or for the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.

[0043] Unless otherwise expressly specified or limited, the terms "installation," "connection," "linking," "fixing," and "setting," as used in the description of the embodiments of this application, should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two components or the interaction between two components. For those skilled in the art to which this application pertains, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.

[0044] According to some embodiments of this application, please refer to Figures 1 to 6 This embodiment relates to a Velcro bag flap sewing template, including a base plate 1, a middle cover plate 2, and a top cover plate 3. The base plate 1 is provided with a bag flap placement area 11. The middle cover plate 2 is hinged to the base plate 1 and is positioned opposite to the bag flap placement area 11. The shape of the middle cover plate 2 is adapted to the bag flap placement area 11. The middle cover plate 2 is provided with at least one Velcro placement hole 21. One side of the top cover plate 3 is hinged to the base plate 1. The top cover plate 3 is provided with a Velcro processing hole 31, which is positioned opposite to the Velcro placement hole 21. The top cover plate 3 is also provided with a laser processing hole 32, which is positioned relative to the outer shape of the middle cover plate 2.

[0045] In this embodiment, four bag cover placement areas 11 are arranged on the base plate 1. The bag cover placement area 11 is a bag cover placement hole, and the bag cover placement hole positions the bag cover.

[0046] The middle cover plate 2 is hinged to the base plate 1. The middle cover plate 2 is set in the bag cover placement hole. There is a gap between the middle cover plate 2 and the bag cover placement hole. Four middle cover plates 2 are hinged on the base plate 1. One bag cover placement area 11 corresponds to one middle cover plate 2. The middle cover plate 2 presses the bag cover. There are two arranged hook and loop fastener placement holes 21 on the middle cover plate 2. The hook and loop fastener placement holes 21 position the hook and loop fastener.

[0047] Simply place the bag flap into the bag flap placement hole, cover it with the middle cover plate 2, then place two Velcro patches in the two Velcro placement holes 21 of the middle cover plate 2, and cover it with the top cover plate 3 to sew the two Velcro patches onto the bag flap.

[0048] In this embodiment, two top cover plates 3 are hinged to the base plate 1, such as... Figure 4 As shown, the two top cover plates 3 can be designed as double doors. The top cover plates 3 are provided with four Velcro processing holes 31 and two laser processing holes 32.

[0049] In this embodiment, the Velcro processing hole 31, the Velcro placement hole 21, and the bag cap placement hole are arranged from top to bottom. The textile head fixes two Velcro patches onto a bag cap. This embodiment can process four bag caps.

[0050] After sewing two Velcro straps onto the bag flap, open the top cover 3, place the bag flap inside on top of the middle cover, then close the top cover 3 and sew the bag flap inside onto the bag flap.

[0051] The gap between the laser-processed hole 32, the intermediate cover plate 2 and the bag cap placement hole is set from top to bottom. The laser cuts the inside of the bag cap and the edge of the bag cap along the gap between the laser-processed hole 32, the intermediate cover plate 2 and the bag cap placement hole.

[0052] After processing, turn the side with the Velcro facing out.

[0053] In this way, by completing the hook and loop fastener stitching and laser trimming in one go using the hook and loop bag flap stitching template, the sewing difficulty is reduced, no conversion is required, the process is simplified, and production efficiency is improved. This template, when used in the structural design of stitching hook and loop fasteners on the four corner bag flaps, saves 27 seconds per piece, increasing efficiency by 40% in this process.

[0054] According to some embodiments of this application, optionally, the middle cover plate 2 is provided with two hook and loop fastener placement holes 21, located on both sides of the middle cover plate 2, and the top cover plate 3 is provided with two hook and loop fastener processing holes 31 opposite to each other. In this way, two hook and loop fasteners can be sewn onto the bag flap at the same time, improving production efficiency.

[0055] According to some embodiments of this application, optionally, the cross-sectional shape of the hook and loop fastener placement hole 21 and the hook and loop fastener processing hole 31 is rectangular, and the size of the hook and loop fastener placement hole 21 is adapted to the size of the hook and loop fastener processing hole 31. In this way, by adapting the size and shape of the hook and loop fastener placement hole 21 to the size and shape of the hook and loop fastener processing hole 31, it is convenient for the textile head to sew the hook and loop fastener onto the bag flap.

[0056] According to some embodiments of this application, optionally, the bag cap placement area 11 is a bag cap placement hole, and the intermediate cover plate 2 is hinged within the bag cap placement hole. Thus, the bag cap within the bag cap placement area 11 can be fixed by the intermediate cover plate 2.

[0057] According to some embodiments of this application, optionally, the base plate 1 is provided with two or more bag flap placement areas 11, and the base plate 1 is correspondingly provided with two or more intermediate cover plates 2, with one intermediate cover plate 2 corresponding to one bag flap placement area 11. In this way, through two or more bag flap placement areas 11, two or more bag flaps can be sewn simultaneously, improving production efficiency.

[0058] According to some embodiments of this application, optionally, the base plate 1 is provided with four bag flap placement areas 11, and the Velcro bag flap sewing template is provided with two top cover plates 3, one of which is hinged to one side of the base plate 1 and the other is hinged to the other side of the base plate 1, with each top cover plate 3 corresponding to two bag flap placement areas 11. Thus, with four bag flap placement areas 11 and each top cover plate 3 corresponding to two bag flap placement areas 11, it is convenient to fix the bag flaps and improve production efficiency.

[0059] According to some embodiments of this application, optionally, the cross-sectional shape of the laser-processed hole 32 is adapted to the cross-sectional shape of the intermediate cover plate 2. Thus, the shape of the laser-processed hole 32 is set along the outer edge of the intermediate cover plate 2, which facilitates the laser-processed hole 32 to process the bag cap and the inside of the bag cap along the outer edge of the intermediate cover plate 2.

[0060] According to some embodiments of this application, optionally, the base plate 1, the intermediate cover plate 2, and the top cover plate 3 are all made of transparent material. This allows for easy viewing during the processing through the base plate 1, the intermediate cover plate 2, and the top cover plate 3.

[0061] Unlike existing technologies, the technical solution of this application features a bag cap placement area 11 on a base plate 1, with a middle cover plate 2 hinged to the base plate 1. The middle cover plate 2 has a Velcro placement hole 21, and one side of the cover plate is hinged to the base plate 1. The cover plate has a Velcro processing hole 31 and a laser processing hole 32, with the laser processing hole 32 shaped relative to the outer side of the middle cover plate 2. In use, a bag cap 5 is placed in the bag cap placement area 11, the middle cover plate 2 is closed, and the bag cap 5 is pressed down. The Velcro placement hole on the middle cover plate 2 is then... Place the Velcro 4 inside the hole 21, cover it with the top cover plate 3, and sew the Velcro 4 onto the bag flap 5 using a sewing head; open the top cover plate 3, place the bag flap liner on the middle cover plate 2, cover it with the top cover plate 3, and sew the four sides of the bag flap liner onto the four sides of the bag flap 5 using a sewing head; then use a laser head to laser trim the edges of the bag flap liner and the bag flap 5; in this way, by completing the sewing of the Velcro 4 and the laser trimming on the Velcro bag flap sewing template in one go, the sewing difficulty is reduced, no conversion is required, the process is simplified, and the production efficiency is improved.

[0062] Secondly, this embodiment also relates to a Velcro bag flap sewing device, including a Velcro bag flap sewing template as described in any of the above.

[0063] Velcro bag flap sewing equipment also includes a textile head and a laser head. The specific principles of the textile head and laser head are existing technologies and will not be elaborated here.

[0064] Those skilled in the art will understand that although some embodiments herein include certain features included in other embodiments but not others, combinations of features from different embodiments are intended to be within the scope of this application and form different embodiments. For example, in the claims, any of the claimed embodiments can be used in any combination.

[0065] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and not to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application, and they should all be covered within the scope of the claims and specification of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any way. This application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A template for sewing Velcro bag flaps, characterized in that, include: A base plate, wherein a bag cap placement area is provided on the base plate; An intermediate cover plate is hinged to the base plate and is disposed opposite to the bag cap placement area. The shape of the intermediate cover plate is adapted to the bag cap placement area, and at least one Velcro placement hole is provided on the intermediate cover plate. as well as The top cover plate is hinged to the bottom plate on one side. The top cover plate is provided with hook and loop fastener processing holes, which are arranged opposite to the hook and loop fastener placement holes. The top cover plate is also provided with laser processing holes, which are arranged relative to the outer shape of the middle cover plate.

2. The Velcro bag flap sewing template according to claim 1, characterized in that, The middle cover plate is provided with two hook and loop fastener placement holes, which are located on both sides of the middle cover plate. The top cover plate is provided with two hook and loop fastener processing holes opposite to each other.

3. The Velcro bag flap sewing template according to claim 2, characterized in that, The cross-sectional shape of the hook and loop fastener placement hole and the hook and loop fastener processing hole is rectangular, and the size of the hook and loop fastener placement hole is adapted to the size of the hook and loop fastener processing hole.

4. The Velcro bag flap sewing template according to claim 1, characterized in that, The bag cover placement area is a bag cover placement hole, and the intermediate cover plate is hinged to the bag cover placement hole.

5. The Velcro bag flap sewing template according to claim 1, characterized in that, The base plate is provided with two or more bag cap placement areas, and the base plate is provided with two or more intermediate cover plates, with one intermediate cover plate corresponding to one bag cap placement area.

6. The Velcro bag flap sewing template according to claim 5, characterized in that, The base plate has four bag flap placement areas, and the Velcro bag flap sewing template has two top cover plates. One top cover plate is hinged to one side of the base plate, and the other top cover plate is hinged to the other side of the base plate. Each top cover plate corresponds to one of the two bag flap placement areas.

7. The Velcro bag flap sewing template according to claim 1, characterized in that, The cross-sectional shape of the laser-machined hole is adapted to the cross-sectional shape of the intermediate cover plate.

8. The Velcro bag flap sewing template according to claim 1, characterized in that, The bottom plate, the middle cover plate, and the top cover plate are all made of transparent material.

9. A Velcro bag flap sewing machine, characterized in that, Includes the Velcro bag flap sewing template as described in any one of claims 1 to 8.