Heating assembly
By using the patent, specific problems that could not be solved in the prior art were resolved.
Patent Information
- Application Number
- CN202422901289.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-27
AI Technical Summary
The existing instant water faucets have a small water flow rate, resulting in a small flow rate of room temperature water, which cannot meet the needs of users.
Design a heating component including a cold water pipe and a heating channel. The cold water pipe and the heating channel are set separately. Room temperature water is directly output through the cold water pipe, and hot water is output through the heating channel. The diameter of the cold water pipe is larger than that of the heating channel. The return pipe is used for heat exchange and heat recovery. The return pipe and the metal shell protect the heating element. The return pipe and the metal shell exchange heat for cooling.
It achieves a large flow rate of ambient temperature water, unlimited hot water flow rate, heat recovery and utilization, compact structure, and easy installation.
Smart Images

Figure CN223622397U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heated water tap technology, and in particular to a heating component. Background Technology
[0002] Instantaneous water faucets are becoming increasingly popular, but existing instantaneous water faucets have the following drawbacks: because they require instant hot water, the water flow rate of instantaneous water faucets is generally set to be relatively small in order to meet the water temperature requirements. When hot water is needed, the instantaneous switch is turned on, and when heating is not needed, the instantaneous switch is turned off to get room temperature water. However, because the water flow rate of instantaneous water faucets is set relatively small during design, the flow rate is also relatively small when dispensing room temperature water. Utility Model Content
[0003] The purpose of this invention is to solve the problems in the prior art by proposing a heating component.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] A heating component for a faucet, the heating component including an instant heating component and a cold water pipe, the instant heating component having a heating channel, one end of the heating channel being connected to a water source and the other end being connected to the hot water outlet of the faucet, the cold water pipe having a cold water channel, one end of the cold water channel being connected to a water source and the other end being connected to the cold water outlet of the faucet.
[0006] The instant heating component includes a metal shell and an electric heating tube located at least partially inside the metal shell. The heating channel is located inside the electric heating tube. A return pipe is installed on the metal shell. The return pipe can exchange heat with the metal shell. The return pipe has a return channel. One end of the return channel is connected to a water source, and the other end is connected to the water inlet of the heating channel.
[0007] The instant heating component includes a water inlet base, which has a first flow channel, a second flow channel, a third flow channel, and a fourth flow channel. The first flow channel is separated from the fourth flow channel. The first flow channel connects a water source and the second flow channel. One end of the return pipe is connected to the second flow channel, and the other end is connected to the third flow channel. The third flow channel is connected to the water inlet end of the heating flow channel through the fourth flow channel.
[0008] And / or the return tube is a U-shaped tube having two parallel vertical sections, at least one of which has a length greater than half the length of the heating element.
[0009] The return pipe includes a first straight pipe section, a bent section, and a second straight pipe section connected in sequence. Both the first straight pipe section and the second straight pipe section are arranged along the length direction of the heating element. The metal shell has a first channel and a second channel arranged along the length direction of the heating element. The first straight pipe section is interference-fitted through the first channel, and the second straight pipe section is interference-fitted through the second channel. The second flow channel has a first connecting portion arranged along the length direction of the heating element. The first straight pipe section is sealed to the first connecting portion. The third flow channel has a second connecting portion arranged along the length direction of the heating element. The second straight pipe section is sealed to the second connecting portion.
[0010] The water inlet seat includes a main body and a first connector. The main body has a first insertion hole communicating with a first flow channel. The second flow channel is located inside the first connector. The first connector is at least partially sealed and assembled with the first insertion hole. The first connector has a first connecting seat. The main body has a second connecting seat. The first connecting seat and the second connecting seat are limited and assembled and fixed by a first locking member.
[0011] And / or the water inlet includes a second connector, the main body has a second insertion hole communicating with a fourth flow channel, the third flow channel is located inside the second connector, the second connector is at least partially sealed to the second insertion hole, the second connector has a fourth connecting seat, the main body has a third connecting seat, the third connecting seat and the fourth connecting seat are limited and fixed by a first locking member.
[0012] The water inlet seat has a first flow channel and a second flow channel. The second flow channel includes a first horizontal channel and a first vertical channel that are vertically arranged. The first horizontal channel is arranged radially along the heating tube, and the first vertical channel is arranged axially along the heating tube. The water inlet seat has a first processing hole at the end of the first horizontal channel that is away from the first flow channel. The first processing hole is sealed by a first plug.
[0013] And / or, the water inlet seat has a third flow channel and a fourth flow channel. The third flow channel includes a second horizontal channel and a second vertical channel arranged vertically. The second horizontal channel is arranged radially along the heating tube, and the second vertical channel is arranged axially along the heating tube. The water inlet seat has a second processing hole at the end of the second horizontal channel away from the fourth flow channel. The second processing hole is sealed by a second plug.
[0014] The instant heating component includes a water inlet seat, a water outlet seat, a metal shell, and an electric heating tube located at least partially inside the metal shell. The water inlet seat is fixed to the metal shell along the axial direction of the electric heating tube, and the water inlet seat is sealed and connected to one end of the electric heating tube. The water outlet seat is fixed to the metal shell along the axial direction of the electric heating tube, and the water outlet seat is sealed and connected to the other end of the electric heating tube.
[0015] At least one of the water inlet seat, water outlet seat, and metal shell is provided with a mounting base, the cold water pipe passes through the mounting base, and the cold water pipe is fixed to the mounting base by an anti-detachment component.
[0016] The heating element includes a tube substrate, a nano-electrothermal film attached to the tube substrate, and an electrode layer attached to the tube substrate and in contact with the nano-electrothermal film.
[0017] And / or, the diameter of the cold water channel is larger than the diameter of the heating channel.
[0018] The electrode layer includes at least a first electrode layer, a second electrode layer, and a third electrode layer spaced apart. The nano-electrothermal film located between the first electrode layer and the second electrode layer is the first heating zone, and the nano-electrothermal film located between the second electrode layer and the third electrode layer is the second heating zone.
[0019] The heating component proposed in this utility model has the following advantages: when hot water is needed, the hot water valve of the faucet is opened, and the tap water flows out after being heated through the heating channel. When cold water is needed, the cold water valve of the faucet is opened, and the tap water flows out directly through the cold water pipe. In this way, the flow rate of room temperature water is not limited by the water flow structure of the instant heating component, and room temperature water can be obtained quickly and heated water can be obtained conveniently. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;
[0021] Figure 2 This is a cross-sectional three-dimensional structural diagram of the cold water channel and heating channel of this utility model;
[0022] Figure 3 This is a cross-sectional front view schematic diagram of the cold water flow channel and heating flow channel of this utility model;
[0023] Figure 4 This is a schematic cross-sectional view of the reflux pipe of this utility model;
[0024] Figure 5 This is a schematic diagram of the position and structure of the electric heating element of this utility model;
[0025] Figure 6 This is a schematic diagram of the reflux pipe and metal shell mating structure of this utility model;
[0026] Figure 7 This is a schematic diagram of the metal shell structure of this utility model;
[0027] Figure 8 This is a schematic diagram of the water inlet seat structure of this utility model;
[0028] Figure 9This is a three-dimensional cross-sectional view of the water inlet seat, the first connector, and the second connector of this utility model.
[0029] Figure 10 This is a cross-sectional view of the water inlet seat of this utility model;
[0030] Figure 11 This is a schematic diagram of another embodiment of the water inlet seat of this utility model.
[0031] In the diagram: 1. Cold water pipe; 2. Instant heating component; 3. Cold water flow channel; 4. Heating flow channel; 5. Return flow channel; 6. Inlet seat; 7. Outlet seat; 8. Return pipe; 9. Heating element; 10. First heating zone; 11. Second heating zone; 13. Mounting base; 14. Anti-detachment component; 15. Metal shell; 16. First channel; 17. Second channel; 22. First flow channel; 23. Second flow channel; 24. Third flow channel; 25. Fourth flow channel; 81. First straight pipe section; 82. Bend section; 83. Second straight pipe section; 24. First connecting section. 9. Second connecting part 30, first locking member 31, first connecting seat 32, second connecting seat 33, first connector 34, second connector 35, third connecting seat 36, fourth connecting seat 37, second locking member 38, main body part 39, first insertion hole 40, second insertion hole 41, first machining hole 42, first plug 43, second machining hole 44, second plug 45, first horizontal channel 46, first vertical channel 47, second horizontal channel 48, second vertical channel 49. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0033] Reference Figures 1-11 A heating component for a faucet, the heating component includes an instant heating component 2 and a cold water pipe 1. The instant heating component 2 has a heating channel 4, one end of which is connected to a water source and the other end of which is connected to the hot water outlet of the faucet. The cold water pipe 1 has a cold water channel 3, one end of which is connected to a water source and the other end of which is connected to the cold water outlet of the faucet.
[0034] This device is equipped with an instant heating component 2 and a cold water pipe 1. One end of the heating channel 4 is connected to a water source, and the other end is connected to the hot water outlet of a faucet. The cold water pipe 1 has a cold water channel 3, one end of which is connected to a water source, and the other end is connected to the cold water outlet of a faucet. When hot water is needed, the hot water valve of the faucet is opened, and the tap water flows out after being heated through the heating channel 4. When cold water is needed, the cold water valve of the faucet is opened, and the tap water flows out directly through the cold water pipe 1. In this way, the flow rate of room temperature water is not limited by the water flow structure of the instant heating component 2, and room temperature water can be obtained quickly and heated water can be obtained conveniently.
[0035] The diameter of the cold water channel 3 in this device is larger than that of the heating channel 4, which ensures a larger outflow of room temperature water.
[0036] As one implementation method, refer to Figure 1 , Figure 2 The instant heating component 2 includes a metal shell 15, an electric heating element 9 at least partially located inside the metal shell 15, a heating channel 4 located inside the electric heating element 9, and a return pipe 8 installed on the metal shell 15. The return pipe 8 can exchange heat with the metal shell 15 and has a return channel 5, one end of which is connected to a water source and the other end is connected to the water inlet of the heating channel 4. This device protects the electric heating element 9 through the metal shell 15, absorbs the heat generated by the electric heating element 9 through the metal shell 15, and cools the metal shell 15 and recovers heat through the water flowing through the return pipe 8, thus avoiding overheating of the instant heating component 2.
[0037] As an installation method, the heating component 2 includes a water inlet seat 6, which has a first flow channel 22, a second flow channel 23, a third flow channel 24, and a fourth flow channel 25. The first flow channel 22 and the fourth flow channel 25 are separated. The first flow channel 22 connects the water source and the second flow channel 23. One end of the return pipe 8 is connected to the second flow channel 23, and the other end is connected to the third flow channel 24. The third flow channel 24 is connected to the water inlet end of the heating flow channel 4 through the fourth flow channel 25.
[0038] This device assembles both ends of the return pipe 8 with the water inlet seat 6. Tap water can enter through the water inlet seat 6, return through the return pipe 8, and then enter the electric heating tube 9 again through the water inlet seat 6. This method facilitates connection with faucets and water sources, makes the structure of the entire instant heating component 2 more compact, makes the equipment smaller, and also helps to improve the efficiency of heat recovery.
[0039] In one embodiment, and / or the return pipe 8 is a U-shaped pipe having two parallel vertical sections, at least one of which has a length greater than half the length of the heating element 9, as shown in the reference. Figure 1 The return pipe 8 of this device is close to the water inlet seat 6 at both ends, and the main body is close to and arranged along the length of the electric heating tube 9. This increases the cooling area of the return pipe 8 on the one hand, and saves more space on the other.
[0040] As one implementation method, refer to Figure 6The return pipe 8 includes a first straight pipe section 81, a bent section 82, and a second straight pipe section 83 connected in sequence. The first straight pipe section 81 and the second straight pipe section 83 are both arranged along the length of the heating tube 9. The metal shell 15 has a first channel 16 and a second channel 17 arranged along the length of the heating tube 9. The first channel 16 and the second channel 17 can be C-shaped or O-shaped and can be integrally stretched. The first straight pipe section 81 is interference-fitted through the first channel 16, and the second straight pipe section 83 is interference-fitted through the second channel 17. The second flow channel 23 has a first connecting part 29 arranged along the length of the heating tube 9. The first straight pipe section 81 is sealed to the first connecting part 29. The third flow channel 24 has a second connecting part 30 arranged along the length of the heating tube 9. The second straight pipe section 83 is sealed to the second connecting part 30.
[0041] The bending part 82 of this device can be C-shaped, spiral structure, etc. The first straight tube part 81 and the second straight tube part 83 of this device are both arranged along the length direction of the heating tube 9. The second flow channel 23 has a first connecting part 29 arranged along the length direction of the heating tube 9, and the third flow channel 24 has a second connecting part 30 arranged along the length direction of the heating tube 9. This structure facilitates the assembly of the return tube 8 with the metal shell and the water inlet seat 6. It can use a uniform assembly method along the length of the heating tube 9, which facilitates automated assembly. It also facilitates the insertion of the return tube 8 into the first channel 16 and the second channel 17 with an interference fit. The return tube 8 is tightly inserted into the metal shell to ensure full contact between the return tube 8 and the metal shell, which improves the heat recovery efficiency. At the same time, the assembly difficulty is low and the cost is low.
[0042] As one implementation method, refer to Figures 8-10 The water inlet seat 6 includes a main body 39 and a first connector 34. The main body 39 has a first insertion hole 40 communicating with a first flow channel 22. A second flow channel 23 is located inside the first connector 34. The first connector 34 is at least partially sealed and assembled with the first insertion hole 40. The first connector 34 has a first connecting seat 32. The main body 39 has a second connecting seat 33. The first connecting seat 32 and the second connecting seat 33 are limited and assembled and fixed by a first locking member 31.
[0043] The water inlet seat 6 includes a second connector 35, a main body 39 having a second insertion hole 41 communicating with a fourth flow channel 25, a third flow channel 24 located within the second connector 35, the second connector 35 being at least partially sealed to the second insertion hole 41, the second connector 35 having a fourth connecting seat 37, the main body 39 having a third connecting seat 36, the third connecting seat 36 and the fourth connecting seat 37 being limited and fixed by a first locking member 31.
[0044] This device achieves the forming of the second flow channel 23 and the third flow channel 24 by assembling the first connector 34 with the main body 39 and the second connector 35 with the main body 39, and the forming method is simple.
[0045] Or refer to Figure 11 In another embodiment, the water inlet seat 6 has a first flow channel 22 and a second flow channel 23. The second flow channel 23 includes a first horizontal channel 46 and a first vertical channel 47 arranged vertically. The first horizontal channel 46 is arranged radially along the heating tube 9, and the first vertical channel 47 is arranged axially along the heating tube 9. The water inlet seat 6 has a first machining hole 42 at the end of the first horizontal channel 46 away from the first flow channel 22. The first machining hole 42 is sealed by a first plug 43.
[0046] And / or, the water inlet seat 6 has a third flow channel 24 and a fourth flow channel 25. The third flow channel 24 includes a second horizontal channel 48 and a second vertical channel 49 arranged vertically. The second horizontal channel 48 is arranged radially along the heating tube 9, and the second vertical channel 49 is arranged axially along the heating tube 9. The water inlet seat 6 has a second machining hole 44 at the end of the second horizontal channel 48 away from the fourth flow channel 25. The second machining hole 44 is sealed by a second plug 45.
[0047] The main body 39 is directly integrally formed with the first flow channel 22, the second flow channel 23, the third flow channel 24, and the fourth flow channel 25, resulting in a simpler structure.
[0048] refer to Figure 1 The instant heating component 2 includes a water inlet seat 6, a water outlet seat 7, a metal shell 15, and an electric heating tube 9 located at least partially inside the metal shell 15. The water inlet seat 6 is fixed to the metal shell 15 along the axial direction of the electric heating tube 9, and the water inlet seat 6 is sealed and connected to one end of the electric heating tube 9. The water outlet seat 7 is fixed to the metal shell 15 along the axial direction of the electric heating tube 9, and the water outlet seat 7 is sealed and connected to the other end of the electric heating tube 9. By fixing both the water inlet seat 6 and the water outlet seat 7 to the metal shell 15 along the axial direction of the electric heating tube 9, the electric heating tube 9 is limited between the water inlet seat 6 and the water outlet seat 7. Assembly in one direction is simple and facilitates automation.
[0049] refer to Figure 5 At least one of the water inlet seat 6, water outlet seat 7, and metal shell 15 is provided with a mounting base 13. The cold water pipe 1 passes through the mounting base 13 and is fixed to the mounting base 13 by an anti-detachment component 14. The anti-detachment component 14 fixes the cold water pipe 1 to at least one of the water inlet seat 6, water outlet seat 7, and metal shell 15, preventing the cold water pipe 1 from detaching from the instant heating component and improving the overall integrity.
[0050] In one embodiment, the electric heating tube 9 includes a tube substrate, a nano-electrothermal film attached to the tube substrate, and an electrode layer attached to the tube substrate and in contact with the nano-electrothermal film. The nano-electrothermal tube has a compact structure and high heating efficiency.
[0051] refer to Figure 5The electrode layer includes at least a first electrode layer, a second electrode layer, and a third electrode layer spaced apart. A nano-electrothermal film located between the first and second electrode layers forms the first heating zone 10, and a nano-electrothermal film located between the second and third electrode layers forms the second heating zone 11. This allows for segmented temperature control, facilitating accurate program control of the outlet water temperature.
[0052] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any technical solution, concept, or design obtained by those skilled in the art by making equivalent substitutions or changes based on the technical solution and utility model concept disclosed in the present utility model should be included within the protection scope of the present utility model.
Claims
1. A heating assembly, characterized in that, For use in a faucet, the heating component includes an instant heating component (2) and a cold water pipe (1). The instant heating component (2) has a heating channel (4). One end of the heating channel (4) is connected to a water source and the other end is connected to the hot water outlet of the faucet. The cold water pipe (1) has a cold water channel (3). One end of the cold water channel (3) is connected to a water source and the other end is connected to the cold water outlet of the faucet.
2. A heating assembly according to claim 1, characterized in that, The instant heating component (2) includes a metal shell (15) and an electric heating tube (9) located at least partially inside the metal shell (15). The heating channel (4) is located inside the electric heating tube (9). A return pipe (8) is installed on the metal shell (15). The return pipe (8) can exchange heat with the metal shell (15). The return pipe (8) has a return channel (5). One end of the return channel (5) is connected to a water source, and the other end is connected to the water inlet of the heating channel (4).
3. A heating assembly according to claim 2, characterized in that, The instant heating component (2) includes a water inlet seat (6), which has a first flow channel (22), a second flow channel (23), a third flow channel (24), and a fourth flow channel (25). The first flow channel (22) is separated from the fourth flow channel (25). The first flow channel (22) connects the water source and the second flow channel (23). One end of the return pipe (8) is connected to the second flow channel (23), and the other end is connected to the third flow channel (24). The third flow channel (24) is connected to the water inlet of the heating flow channel (4) through the fourth flow channel (25). And / or the return tube (8) is a U-shaped tube having two parallel vertical sections, at least one of which has a length greater than half that of the heating tube (9).
4. A heating assembly according to claim 3, characterized in that, The return pipe (8) includes a first straight pipe section (81), a bent section (82), and a second straight pipe section (83) connected in sequence. The first straight pipe section (81) and the second straight pipe section (83) are both arranged along the length direction of the heating tube (9). The metal shell (15) has a first channel (16) and a second channel (17) arranged along the length direction of the heating tube (9). The first straight pipe section (81) is interference-fitted through the first channel (16), and the second straight pipe section (83) is interference-fitted through the second channel (17). The second flow channel (23) has a first connecting part (29) arranged along the length direction of the heating tube (9). The first straight pipe section (81) is sealed to the first connecting part (29). The third flow channel (24) has a second connecting part (30) arranged along the length direction of the heating tube (9). The second straight pipe section (83) is sealed to the second connecting part (30).
5. A heating assembly according to claim 3 or 4, characterized in that, The water inlet seat (6) includes a main body (39) and a first connector (34). The main body (39) has a first insertion hole (40) communicating with a first flow channel (22). The second flow channel (23) is located inside the first connector (34). The first connector (34) is at least partially sealed and assembled with the first insertion hole (40). The first connector (34) has a first connecting seat (32). The main body (39) has a second connecting seat (33). The first connecting seat (32) and the second connecting seat (33) are limited and assembled and fixed by a first locking member (31). And / or the water inlet seat (6) includes a second connector (35), the main body (39) has a second insertion hole (41) communicating with a fourth flow channel (25), the third flow channel (24) is located inside the second connector (35), the second connector (35) is at least partially sealed to the second insertion hole (41), the second connector (35) has a fourth connecting seat (37), the main body (39) has a third connecting seat (36), the third connecting seat (36) and the fourth connecting seat (37) are limited and fixed by a first locking member (31).
6. A heating assembly according to claim 3 or 4, characterized in that, The water inlet seat (6) has a first flow channel (22) and a second flow channel (23). The second flow channel (23) includes a first horizontal channel (46) and a first vertical channel (47) arranged vertically. The first horizontal channel (46) is arranged radially along the heating tube (9), and the first vertical channel (47) is arranged axially along the heating tube (9). The water inlet seat (6) has a first processing hole (42) at the end of the first horizontal channel (46) away from the first flow channel (22). The first processing hole (42) is sealed by a first plug (43). And / or, the water inlet seat (6) has a third flow channel (24) and a fourth flow channel (25). The third flow channel (24) includes a second horizontal channel (48) and a second vertical channel (49) arranged vertically. The second horizontal channel (48) is arranged radially along the heating tube (9), and the second vertical channel (49) is arranged axially along the heating tube (9). The water inlet seat (6) is provided with a second processing hole (44) at the end of the second horizontal channel (48) away from the fourth flow channel (25). The second processing hole (44) is sealed by a second plug (45).
7. A heating assembly according to any one of claims 1-4, characterized in that, The instant heating component (2) includes a water inlet seat (6), a water outlet seat (7), a metal shell (15), and an electric heating tube (9) located at least partially inside the metal shell (15). The water inlet seat (6) is fixed to the metal shell (15) along the axial direction of the electric heating tube (9), and the water inlet seat (6) is sealed and connected to one end of the electric heating tube (9). The water outlet seat (7) is fixed to the metal shell (15) along the axial direction of the electric heating tube (9), and the water outlet seat (7) is sealed and connected to the other end of the electric heating tube (9).
8. A heating assembly according to claim 7, characterized in that, At least one of the water inlet seat (6), water outlet seat (7), and metal shell (15) is provided with a mounting seat (13), the cold water pipe (1) passes through the mounting seat (13), and the cold water pipe (1) is fixed to the mounting seat (13) by an anti-detachment component (14).
9. A heating assembly according to any one of claims 2-4 and 8, characterized in that, The electric heating tube (9) includes a tube base, a nano-electric heating film attached to the tube base, and an electrode layer attached to the tube base and in contact with the nano-electric heating film. And / or, the diameter of the cold water channel (3) is larger than the diameter of the heating channel (4).
10. A heating assembly according to claim 9, characterized in that, The electrode layer includes at least a first electrode layer, a second electrode layer, and a third electrode layer spaced apart. The nano-electrothermal film located between the first electrode layer and the second electrode layer is the first heating zone (10), and the nano-electrothermal film located between the second electrode layer and the third electrode layer is the second heating zone (11).