Dustproof linear light source

By using an integrated design for the light source body and combining a heat dissipation structure, the problems of versatility and low heat dissipation efficiency of linear light sources are solved, achieving efficient heat dissipation and uniform light, and reducing production difficulty and cost.

CN223622845UActive Publication Date: 2025-12-02东莞康视达自动化科技有限公司
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Patent Information

Application Number
CN202520113943.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-12-02
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

Existing linear light sources lack versatility and require the processing of multiple additional parts during assembly, resulting in low production efficiency and low heat transfer efficiency.

Method used

The light source adopts a one-piece molding design, forming multiple mounting slots to increase the contact area between the circuit board and the main body. The combination of cooling fan, heat dissipation fins and lens group improves heat dissipation and light uniformity, while simplifying the installation process.

Benefits of technology

It improves the heat dissipation efficiency and light uniformity of the light source, reduces production difficulty and cost, and achieves standardization and universality of the light source.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dustproof linear light source which comprises a light source body, the light source body is integrally formed, a first installation cavity is formed in the upper end of the light source body, a first installation groove is formed in the bottom of the first installation cavity, and a second installation cavity is formed in the middle of the light source body. A third mounting cavity communicated with the second mounting cavity is formed in the lower part of the light source main body, a light outlet is formed in the lower end part of the light source main body, and a transparent plate is arranged on the light outlet; the plurality of heat dissipation fans are arranged in the first mounting cavity, and the heat dissipation fans are detachably connected with the first mounting groove; the light source circuit board is detachably mounted in the second mounting cavity and clings to the inner wall of the second mounting cavity; and the lens group is detachably mounted in the third mounting cavity. According to the utility model, production difficulty is reduced; the heat dissipation effect is further improved by increasing the contact area of the circuit board and the main body.
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Description

Technical Field

[0001] This utility model relates to the field of detection light sources, and in particular to a dustproof linear light source. Background Technology

[0002] Traditional manufacturing has always pursued the standardization of parts, and this trend is equally applicable to non-standard industries. Improving the standardization of products can effectively improve product production efficiency and versatility.

[0003] The existing linear light structure is not very versatile, and many additional parts need to be processed during the assembly process. The processing errors of the parts reduce production efficiency, and the gaps between the workpieces reduce the efficiency of heat transfer of the light source. Utility Model Content

[0004] The purpose of this utility model is to overcome the above-mentioned defects in the prior art and provide a dustproof linear light source. The light source body is integrally formed and multiple mounting grooves are formed in the light source body to further increase the material versatility between light sources and reduce production difficulty. The heat dissipation effect is further improved by increasing the contact area between the circuit board and the body.

[0005] To achieve the above objectives, this utility model provides a dustproof linear light source, including...

[0006] The light source body is integrally formed, with a first mounting cavity formed at the upper end of the light source body, a first mounting groove provided at the bottom of the first mounting cavity, a second mounting cavity provided in the middle of the light source body, a third mounting cavity provided at the lower part of the light source body that communicates with the second mounting cavity, and a light outlet provided at the lower end of the light source body, with a transparent plate provided on the light outlet.

[0007] A plurality of cooling fans are installed in the first mounting cavity, and the cooling fans are detachably connected to the first mounting slot.

[0008] A light source circuit board, which is detachably installed in the second mounting cavity and is in close contact with the inner wall of the second mounting cavity;

[0009] The lens assembly is detachably installed in the third mounting cavity.

[0010] Furthermore, a first mounting hole is provided on the cooling fan, the position of which matches the position of the first mounting slot, and a gap is provided between two adjacent cooling fans. The first mounting hole is integrally formed by the light source body, and the cooling fan can be fixed with a bracket simply by screws, which is simple, convenient and easy to operate.

[0011] Furthermore, a heat dissipation cavity communicating with the first mounting cavity is provided below the first mounting cavity, and the heat dissipation cavity is provided with multiple sets of evenly arranged heat dissipation fins. The heat dissipation fins can better improve the heat dissipation effect.

[0012] Furthermore, a flow space is formed between the upper end of the heat dissipation fin and the cooling fan, and the end of the heat dissipation fin is adjacent to the light source circuit board. By pre-setting a certain flow space, the air blown by the cooling fan can circulate between the heat dissipation fins, thereby improving its heat dissipation effect.

[0013] Furthermore, the lens assembly includes a first lens and a second lens, and a second mounting groove and a third mounting groove are sequentially arranged from top to bottom on the third mounting cavity. The first lens and the second lens are sequentially inserted into the second mounting groove and the third mounting groove. Using two lenses enhances the overall uniformity of light, and the insertion method makes the lens assembly easier to install.

[0014] Furthermore, the system also includes a cover plate, with the light outlet located in the center of the cover plate. The lower end of the cover plate has a mounting portion surrounding the light outlet. A light guide portion gradually slopes outwards between the light outlet and the mounting portion. A fourth mounting groove is provided on the light source body, and the mounting portion is detachably connected to the fourth mounting groove via screws. The cover plate assists in the installation of the transparent plate and protects the internal components, ensuring that the light guide portion does not affect light output and improving overall stability.

[0015] Furthermore, the lower end of the light source body is provided with a fifth mounting groove, and the transparent plate is installed in the fifth mounting groove and abuts against the cover plate. The transparent plate is directly installed in the fifth mounting groove, and then the cover plate is used to clamp and position the transparent plate, thus achieving the installation of the transparent plate without the need for other auxiliary parts, optimizing its structure and reducing costs.

[0016] Furthermore, a sixth mounting groove is formed on the inner wall of the fifth mounting groove, and a sealing ring is installed in the sixth mounting groove, the sealing ring tightly abutting against the transparent plate. Installing the sealing ring improves the sealing performance of the assembled transparent plate, effectively enhancing dust and water resistance and improving the stability of the light source.

[0017] Furthermore, an optical film is adhered to the inner side of the transparent plate. The optical film further scatters the emitted light, distributing the light emitted from a point source or small area source evenly across the entire transparent plate, resulting in more uniform brightness of the light emitted from the transparent plate across the entire light-emitting surface.

[0018] Furthermore, it also includes two side panels, and a seventh mounting slot is provided through the left and right sides of the light source body. The side panels are detachably connected to the seventh mounting slot via screws. By providing side panels, the installation and protection of various components can be facilitated. Moreover, the seventh mounting slot is also integrally formed with the light source body, which can further reduce the need for other installation structures and reduce processing costs.

[0019] Compared with the prior art, this utility model has the following advantages: This utility model mainly solves the problems of insufficient contact area between the circuit board and the main body of the linear light source, and the large number of processing parts required for connecting standard parts, electrical components and the housing. It simplifies the circuit board mounting strip and the fan mounting strip into concave mounting grooves, which can be installed using self-tapping screws. This increases the contact area between the circuit board and the light source body, improves heat dissipation efficiency, and further enhances the heat dissipation effect. At the same time, it eliminates the need to add processing dimensional tolerances in the length direction, reducing processing costs. It also eliminates the restriction on screw hole positions in the length direction, which can standardize and universalize this type of linear light source, further increasing the material commonality between light sources and reducing production difficulty. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of a dustproof linear light source according to this utility model;

[0022] Figure 2 yes Figure 1 A schematic diagram of the cross section along line AA;

[0023] Figure 3 This is a schematic diagram of the cooling fan of this utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the light source body of this utility model;

[0025] Figure 5 yes Figure 4 A frontal view diagram from the right side;

[0026] Figure 6 This is a schematic diagram of the cover plate of this utility model.

[0027] The diagram includes:

[0028] 1. Light source body; 11. First mounting cavity; 12. First mounting slot; 13. Heat dissipation cavity; 14. Heat dissipation fins; 15. Second mounting cavity; 151. Eighth mounting slot; 16. Third mounting cavity; 161. Second mounting slot; 162. Third mounting slot; 17. Seventh mounting slot; 18. Fifth mounting slot; 19. Sixth mounting slot; 10. Fourth mounting slot; 2. Cooling fan; 21. First mounting hole; 22. Spacing; 3. Light source circuit board; 4. Lens group; 41. First lens; 42. Second lens; 5. Side plate; 6. Cover plate; 61. Light outlet; 62. Mounting part; 63. Light guide part; 7. Flow space; 8. Transparent plate; 81. Optical film; 9. Sealing ring. Detailed Implementation

[0029] The technical solution of this embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiment is one embodiment of the present invention, and not all embodiments thereof. Based on this embodiment of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0031] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second", such descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated.

[0032] Please see Figures 1 to 5 The present invention provides a dustproof linear light source, including a light source body 1, several cooling fans 2, a light source circuit board 3, a lens group 4, two side plates 5, and a cover plate 6.

[0033] In this embodiment, the light source body 1 is integrally formed from a thermally conductive material. This thermally conductive material can be aluminum, copper, aluminum alloy, copper alloy, or other thermally conductive materials with good thermal conductivity, such as... Figure 1 and Figure 2 As shown, a first mounting cavity 11 is formed at the upper end of the light source body 1, and a first mounting groove 12 is provided at the bottom of the first mounting cavity 11. The cooling fan 2 is installed in the first mounting cavity 11, and as shown... Figure 3As shown, first mounting holes 21 are provided at the four corners of the cooling fan 2. The positions of the first mounting holes 21 match the positions of the first mounting slots 12. During assembly, it is only necessary to directly connect the self-tapping screws through the first mounting holes 21 and the first mounting slots 12. In this embodiment, a total of four cooling fans 2 are provided. A gap 22 is provided between two adjacent cooling fans 2 to form a flow channel for completing heat exchange air, which can effectively improve the heat dissipation effect.

[0034] like Figure 2 As shown, a heat dissipation cavity 13 communicating with the first mounting cavity 11 is also provided below the first mounting cavity 11. The heat dissipation cavity 13 is provided with multiple sets of evenly arranged heat dissipation fins 14. Preferably, in this embodiment, a flow space 7 is formed between the upper end of the heat dissipation fin 14 and the cooling fan 2. As shown, this can increase the flow space of the cooling air and form a good heat dissipation flow channel, thereby improving the heat dissipation effect.

[0035] A second mounting cavity 15 is provided in the middle of the light source body 1. The light source circuit board 3 is detachably mounted in the second mounting cavity 15 and is tightly attached to the inner wall of the second mounting cavity 15. Figure 2 As shown, an eighth mounting groove 151 is provided on the upper wall of the second mounting cavity 15. The light source circuit board 3 can be directly connected and fixed with self-tapping screws. At this time, the light source circuit board 3 will be in close contact with the upper wall of the second mounting cavity 15. As can be seen from the figure, when the light source circuit board 3 is locked, it is placed directly below the heat dissipation fin 14 and adjacent to it. The two are separated by the wall of the light source body 1. This not only increases the contact area between the light source circuit board 3 and the light source body 1 and improves the efficiency of heat transfer, but also allows for better cooperation with the heat dissipation fin 14 and the cooling fan 2, thereby improving the heat dissipation effect.

[0036] The lower part of the light source body 1 is provided with a third mounting cavity 16 that communicates with the second mounting cavity 15. The lens group 4 can be detachably installed in the third mounting cavity 16. Specifically, the lens group 4 includes a first lens 41 and a second lens 42. A second mounting groove 161 and a third mounting groove 162 are arranged sequentially from top to bottom on the third mounting cavity 16. The first lens 41 and the second lens 42 can be inserted into the second mounting groove 161 and the third mounting groove 162 in sequence.

[0037] To enhance the sealing and dustproof function of the light source body 1, this embodiment also includes two side plates 5. A seventh mounting groove 17 is provided through the left and right sides of the light source body 1. In this embodiment, a total of three sets of seventh mounting grooves 17 are provided, respectively located at the upper, middle and lower ends of the light source body 1. The side plates 5 are detachably connected to the seventh mounting grooves 17 by screws. The two side plates 5 are used to seal the two sides of each mounting cavity and also to lock the left and right ends of the lens group 4 to prevent it from falling off.

[0038] The lower end of the light source body 1 has a light outlet 61, and a transparent plate 8 is provided on the light outlet 61. An optical film 81 is adhered to the inner side of the transparent plate 8. Specifically, as shown in the figure... Figure 6 The light outlet 61 is located in the middle of the cover plate 6. The lower end of the cover plate 6 is provided with a mounting part 62 surrounding the light outlet 61. A light guide part 63 is formed between the light outlet 61 and the mounting part 62, which gradually slopes from the inside to the outside. A fourth mounting groove 10 is provided on the light source body 1. The mounting part 62 is detachably connected to the fourth mounting groove 10 by a screw.

[0039] To facilitate the installation of transparent panel 8, such as Figure 2 and Figure 4 As shown, a fifth mounting groove 18 is provided at the lower end of the light source body 1. The transparent plate 8 is installed in the fifth mounting groove 18 and abuts against the cover plate 6. During assembly, the transparent plate 8 is placed into the fifth mounting groove 18, and then the cover plate 6 is locked. It should be noted that the size of the transparent plate 8 is larger than the size of the light outlet 61, so that after the cover plate 6 is locked, the cover plate 6 can press the transparent plate 8 tightly and will not fall off from the light outlet 61.

[0040] In some preferred embodiments, a sixth mounting groove 19 is formed on the inner wall of the fifth mounting groove 18, and a sealing ring 9 is installed in the sixth mounting groove 19, which abuts tightly against the transparent plate 8. Installing the sealing ring 9 improves the sealing performance of the transparent plate 8 after assembly, effectively enhancing dust and water resistance and improving the stability of the light source.

[0041] In summary, the working principle of this utility model is as follows: When in use, this utility model is directly connected to the detection system; simply turn on the light source to use it. The light source body 1 of this utility model adopts a one-piece structure directly formed from thermally conductive metal. The light source body 1 contains cavities and grooves for mounting components. During assembly, each component can be directly installed in its corresponding position using automatic screws, without the need for additional modifications or the addition of other connecting components, thereby reducing overall production costs. Regarding heat dissipation, the light source circuit board 3 is mounted through the second mounting cavity 15, allowing it to fit snugly against the light source body 1. Only an eighth mounting groove 151 is provided to facilitate the installation of the light source circuit board 3, effectively increasing the contact area between the light source circuit board 3 and the light source body 1. This allows the heat from the light source circuit board 3 to be transferred through the light source body 1 to the heat dissipation fins 14, where it exchanges heat with the airflow from the cooling fan 2 in the heat dissipation cavity 13 and the first mounting cavity 11, achieving excellent heat dissipation. Furthermore, the one-piece structure of the light source body 1, along with the use of side plates 5 and a cover plate 6 in conjunction with a sealing ring 9, provides dust and water protection for the interior of the light source circuit board 3.

[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A dustproof linear light source, characterized in that, include The light source body (1) is integrally formed. A first mounting cavity (11) is formed at the upper end of the light source body (1). A first mounting groove (12) is provided at the bottom of the first mounting cavity (11). A second mounting cavity (15) is provided in the middle of the light source body (1). A third mounting cavity (16) communicating with the second mounting cavity (15) is provided at the lower part of the light source body (1). A light outlet (61) is opened at the lower end of the light source body (1). A transparent plate (8) is provided on the light outlet (61). A plurality of cooling fans (2) are installed in the first mounting cavity (11), and the cooling fans (2) are detachably connected to the first mounting slot (12); The light source circuit board (3) is detachably installed in the second mounting cavity (15) and is in close contact with the inner wall of the second mounting cavity (15); Lens assembly (4), which is detachably installed in the third mounting cavity (16).

2. The dustproof linear light source according to claim 1, characterized in that, A first mounting hole (21) is provided on the cooling fan (2), the position of the first mounting hole (21) matches the position of the first mounting groove (12), and a gap (22) is provided between two adjacent cooling fans (2).

3. The dustproof linear light source according to claim 1, characterized in that, Below the first mounting cavity (11), there is also a heat dissipation cavity (13) communicating with the first mounting cavity (11), and the heat dissipation cavity (13) is provided with multiple sets of evenly arranged heat dissipation fins (14).

4. A dustproof linear light source according to claim 3, characterized in that, A flow space (7) is formed between the upper end of the heat dissipation fin (14) and the heat dissipation fan (2), and the end of the heat dissipation fin (14) is adjacent to the light source circuit board (3).

5. A dustproof linear light source according to claim 1, characterized in that, The lens group (4) includes a first lens (41) and a second lens (42). A second mounting groove (161) and a third mounting groove (162) are arranged sequentially from top to bottom on the third mounting cavity (16). The first lens (41) and the second lens (42) are inserted into the second mounting groove (161) and the third mounting groove (162) in sequence.

6. A dustproof linear light source according to claim 1, characterized in that, It also includes a cover plate (6), the light outlet (61) is located in the middle of the cover plate (6), the lower end of the cover plate (6) is provided with a mounting part (62) surrounding the light outlet (61), a light guide part (63) is formed between the light outlet (61) and the mounting part (62) and gradually slopes from the inside to the outside, a fourth mounting groove (10) is provided on the light source body (1), and the mounting part (62) is detachably connected to the fourth mounting groove (10) by a screw.

7. A dustproof linear light source according to claim 6, characterized in that, The lower end of the light source body (1) is provided with a fifth mounting groove (18), and the transparent plate (8) is installed in the fifth mounting groove (18) and abuts against the cover plate (6).

8. A dustproof linear light source according to claim 7, characterized in that, A sixth mounting groove (19) is provided on the inner wall of the fifth mounting groove (18), and a sealing ring (9) is installed on the sixth mounting groove (19), and the sealing ring (9) is in close contact with the transparent plate (8).

9. A dustproof linear light source according to claim 7, characterized in that, An optical film (81) is bonded to the inside of the transparent plate (8).

10. A dustproof linear light source according to claim 1, characterized in that, It also includes two side plates (5), and a seventh mounting groove (17) is provided through the left and right sides of the light source body (1). The side plates (5) are detachably connected to the seventh mounting groove (17) by screws.