Welded joint weld leg size measuring device

By designing a welding joint weld leg size measuring device, and utilizing components such as a support panel, a scale dial, and locking bolts, the accuracy problem of measuring the weld leg size of non-vertical welding joints was solved, achieving efficient and stable measurement results.

CN223623524UActive Publication Date: 2025-12-02BOHAI SHIPYARD GROUP CORP LTD
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Patent Information

Application Number
CN202423124431.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-12-02
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

Existing technologies are insufficient for high-precision measurement of weld leg dimensions in non-vertical welded joints, resulting in significant human error and failing to meet the requirements for accurate measurement.

Method used

Design a welding joint weld leg size measuring device, including a support panel, a scale dial, a rotating rod, a telescopic pointer, a positioning slider and a locking bolt. The rotating rod constrains the position of the telescopic pointer on the support panel and the locking bolt fixes it, so as to achieve stable reading of the scale.

Benefits of technology

It enables accurate and stable measurement of weld leg dimensions for non-vertical welded joints, reduces human error, improves construction efficiency and quality, has a wide range of applications, and is simple and convenient to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a welding joint weld leg dimension measuring device, which comprises a support panel, a dial plate, a rotating rod, a telescopic pointer, a positioning sliding block and a locking bolt, the support panel is arranged on a to-be-measured structural member in a fitting manner, the dial plate is assembled on the upper cambered surface of the support panel, the rotating rod with the telescopic pointer is assembled at the circle center of the support panel, and the positioning sliding block is arranged on the rotating rod. The periphery of the rotating rod is sleeved with a positioning sliding block with a locking bolt. The approximate range of the size of the weld leg is evaluated, the matched scale dial plate is selected for assembly, the extension length of the telescopic pointer is adjusted, so that the telescopic pointer is aligned with the edge of the weld leg, the positioning sliding block is locked, the position of the rotating rod is fixed, the scale is read by separating from a to-be-measured structural part, and the size of the weld leg of the non-vertical welding joint is accurately and stably measured. The device is easy and convenient to operate and convenient to disassemble, assemble and maintain, measurement can be completed through independent operation only by using the device, the size of the welding foot of the structural part welding joint at various angles can be measured, the application range is expanded, and the construction efficiency and quality are improved.
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Description

Technical Field

[0001] This utility model relates to devices in the field of ship welded joint measurement and inspection technology, and in particular to a device for measuring the weld leg size of a welded joint. Background Technology

[0002] In the assembly of ship components, many structures are arranged on curved surfaces, with natural angles between them that are not perpendicular. Currently, the measurement of weld leg dimensions for welded joints is typically done using a square and a ruler. However, in actual construction operations, the lack of constraint between the square and the ruler makes single-person operation difficult, resulting in poor stability of scale readings and significant human error, failing to meet the requirements for precise measurement and product quality inspection. Therefore, how to achieve high-precision measurement of weld leg dimensions for non-perpendicular welded joints and achieve stable scale readings has become an urgent problem to be solved. Utility Model Content

[0003] To achieve high-precision measurement of weld leg dimensions in non-perpendicular welded joints, this invention provides a welding joint weld leg dimension measuring device. This device constrains the position of the telescopic pointer on the support panel using a rotating rod, and then locks the positioning slider and fixes the position of the rotating rod using locking bolts. This allows the device to read the scale from the component being measured, solving the technical problem of inaccurate and stable measurement of weld leg dimensions in non-perpendicular welded joints using traditional methods.

[0004] The solution adopted by this utility model to solve the technical problem is:

[0005] A welding joint weld leg size measuring device includes a support panel with a semi-circular structure, the lower end of which is attached to the structural component to be measured, and a through groove on the side near the upper arc surface; a scale dial mounted on the upper arc surface of the support panel; a rotating rod, the lower end of which is mounted at the center of the support panel, the upper end of which extends outward, close to the front surface of the support panel, and swings around the center of the support panel; a telescopic pointer mounted on the upper end of the rotating rod, the tip of which points to the structural component to be measured; a positioning slider sleeved around the rotating rod and passing through the through groove of the support panel, sliding within the through groove of the support panel under the influence of the swing of the rotating rod; and a locking bolt mounted on the rear side of the positioning slider for locking the positioning slider, thereby fixing the position of the rotating rod and enabling reading the scale without the structural component to be measured.

[0006] In this embodiment, the scale dial can be replaced with the corresponding model according to the extension length of the telescopic pointer. The scale values ​​of the scale dial of each model are calculated in advance using trigonometric functions, and each angle is replaced with the corresponding linear value, which makes it easy to read the scale intuitively.

[0007] Positive effects:

[0008] This invention involves attaching a support panel to the structural component under test. A graduated dial is mounted on the upper arc surface of the support panel, and a rotating rod with a telescopic pointer is mounted at the center of the support panel. A positioning slider with a locking bolt is fitted around the rotating rod. By pre-evaluating the approximate range of the weld leg size, a suitable measuring range is determined, and a matching graduated dial is selected and mounted on the upper arc surface of the support panel. The extension length of the telescopic pointer is adjusted to align with the edge of the weld leg. The positioning slider is locked with the locking bolt, fixing the position of the rotating rod, thus allowing the scale to be read from the structural component under test. This achieves accurate and stable measurement of the weld leg size of non-perpendicular welded joints. This device is simple and convenient to operate, easy to disassemble and maintain. Measurement work can be completed independently using only this device, and it can measure the weld leg size of structural joints at various angles, effectively expanding its application range and improving construction efficiency and quality. It is suitable as a device for measuring the weld leg size of welded joints. Attached Figure Description

[0009] Figure 1 This is a front view of an embodiment of this application;

[0010] Figure 2 Schematic diagram for measuring the b-value of weld feet on non-vertical structures;

[0011] Figure 3 This is a schematic diagram for measuring the k-value of a non-vertical weld leg.

[0012] In the diagram, 1. Support panel, 2. Scale dial, 3. Rotating rod, 4. Telescopic pointer, 5. Positioning slider, 6. Locking bolt. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0014] As shown in the figure, a welding joint weld leg size measuring device includes:

[0015] The support panel 1 has a semi-circular structure, with its lower end face conforming to the structure to be measured, and a through groove on the side near the upper arc surface. The scale dial 2 is mounted on the upper arc surface of the support panel 1. The rotating rod 3 has its lower end mounted at the center of the support panel 1, and its upper end extends outward, close to the front surface of the support panel 1, and swings around the center of the support panel 1. The telescopic pointer 4 is mounted on the upper end of the rotating rod 3, with its tip pointing to the structure to be measured. The positioning slider 5 is sleeved around the rotating rod 3 and passes through the through groove of the support panel 1, sliding within the through groove of the support panel 1 under the influence of the swing of the rotating rod 3. The locking bolt 6 is mounted on the rear side of the positioning slider 5 to lock the positioning slider 5, thereby fixing the position of the rotating rod 3 and enabling the reading of the scale without the structure to be measured.

[0016] Specifically, the support panel 1 has a semi-circular structure design, with its lower end surface horizontal and aligned with the structure to be measured. A through groove with the same curvature as the upper arc surface is provided on the side closest to the upper arc surface. The scale dial 2 has an arc-shaped strip structure design and is bolted to the upper arc surface of the support panel 1. The lower end of the rotating rod 3 is mounted to the center of the support panel 1 via a rotating shaft, and its upper end extends outward to the outside of the scale dial 2 for reading the scale. Its rod wall is close to the front surface of the support panel 1 and swings around the center of the support panel 1. The tail end of the telescopic pointer 4 is welded... The rotating rod 3 is fixedly mounted on its upper end, with its tip pointing towards the structural component to be measured and aligned with the edge of the weld foot during measurement. The positioning slider 5 has a through hole inside and is fitted around the outer wall of the rotating rod 3. Its rear sliding part passes through the through groove of the support panel 1 and slides within the through groove of the support panel 1 under the influence of the swing of the rotating rod 3. The locking bolt 6 is assembled in the rear sliding part of the positioning slider 5 to lock the positioning slider 5, thereby fixing the position of the rotating rod 3. This allows the device to be detached from the structural component to be measured for scale reading, improving measurement stability and reducing human error during the reading process.

[0017] The scale dial 2 can be replaced with the corresponding model according to the extension length of the telescopic pointer 4. The scale values ​​of the scale dial 2 of each model are calculated in advance by trigonometric functions, and each angle is replaced with the corresponding linear value, which makes it easy to read the scale intuitively.

[0018] Specifically, the scale dial 2 can be replaced with multiple models marked with different scale values. First, the distance from the tip of the telescopic pointer 4 to the center of the support panel 1 is determined according to the extension length of the telescopic pointer 4. Then, the solder foot size values ​​corresponding to each angle when the telescopic pointer 4 extends to different lengths are calculated using trigonometric functions. Each value is marked as the scale value of the scale dial 2 of each model, thereby replacing each angle with the corresponding linear value, which makes it easy to read the scale intuitively.

[0019] Features of this utility model:

[0020] This invention involves attaching a support panel 1 to the structural component under test, mounting a graduated dial 2 on the upper arc surface of the support panel 1, and mounting a rotating rod 3 with a telescopic pointer 4 at the center of the support panel 1. A positioning slider 5 with a locking bolt 6 is fitted around the rotating rod 3. In actual use, by pre-evaluating the approximate range of the weld leg size and determining a suitable measuring range, a matching graduated dial 2 is selected and mounted on the upper arc surface of the support panel 1. The extension length of the telescopic pointer 4 is adjusted to align with the edge of the weld leg. The positioning slider 5 is then locked with the locking bolt 6 to fix the position of the rotating rod 3, allowing the dial to be read from the structural component under test. This achieves accurate and stable measurement of the weld leg size of non-perpendicular welded joints. This technical solution allows for independent operation of the measurement work, reducing human error, improving construction efficiency and quality. Furthermore, this device is simple and convenient to operate, easy to disassemble and maintain, and can measure the weld leg size of structural component welded joints at various angles, effectively expanding its applicability and reducing construction costs.

[0021] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A device for measuring the weld leg size of a welded joint, characterized in that: The support panel (1) has a semi-circular structure design, with the lower end face attached to the structure to be tested, and a through groove is provided on the side near the upper arc surface. A graduated dial (2) is mounted on the upper arc surface of the support panel (1); The rotating rod (3) is fitted at the center of the support panel (1) at its lower end and extends outward at its upper end, close to the front surface of the support panel (1) and swings around the center of the support panel (1) as its axis. The telescopic pointer (4) is mounted on the upper end of the rotating rod (3), with its tip pointing to the structural component to be tested; The positioning slider (5) is sleeved around the rotating rod (3) and passes through the through groove of the support panel (1). It slides in the through groove of the support panel (1) under the influence of the swing of the rotating rod (3). The locking bolt (6) is fitted to the rear side of the positioning slider (5) to lock the positioning slider (5) and thus fix the position of the rotating rod (3) so as to read the scale from the structure to be measured.

2. The welding joint weld leg size measuring device according to claim 1, characterized in that: The scale dial (2) can be replaced with the corresponding model according to the extension length of the telescopic pointer (4). The scale values ​​of the scale dial (2) of each model are calculated in advance by trigonometric functions, and each angle is replaced with the corresponding linear value, which makes it easy to read the scale intuitively.