Self-adaptive liquid inlet and outlet device in battery cold plate performance detection device

By designing an adaptive liquid inlet/outlet device, and utilizing a universal joint and buffer to reduce docking impact, the problems of nozzle damage and poor sealing in existing technologies are solved, thus achieving stability and sealing in battery cold plate performance testing.

CN223623870UActive Publication Date: 2025-12-02贵州永红散热器有限责任公司
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Patent Information

Application Number
CN202423248947.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-02
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

In existing battery cold plate performance testing devices, the inlet and outlet nozzles are easily damaged when they are connected to the battery cold plate connector, and the pitch and forward/backward tilt angles cannot be adjusted, resulting in poor sealing performance.

Method used

An adaptive liquid inlet/outlet device is adopted, including a nozzle seat, a universal joint, and a buffer. The floating structure of the nozzle seat is achieved by sliding the universal joint in the spherical bearing and the design of the buffer. A sealing seat is installed at the nozzle end to ensure the sealing effect.

Benefits of technology

This reduces the impact force when the inlet and outlet nozzles are connected to the battery cold plate connector, protecting the nozzles and connector and ensuring sealing and connection stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a self-adaptive liquid inlet and outlet device in a battery cold plate performance detection device. The self-adaptive liquid inlet and outlet device comprises a pipe nozzle seat and a pipe nozzle bracket, a liquid inlet pipe nozzle and a liquid return pipe nozzle are mounted on the left end surface of the pipe nozzle seat; a vertical connecting plate is mounted on the left side of the nozzle bracket, and a knuckle bearing is mounted in a central hole of the connecting plate; a universal shaft is installed on the right end face of the pipe nozzle base, and the right end of the universal shaft is inserted into an inner ring of the knuckle bearing in a sliding mode. A plurality of buffers are installed on the connecting plate, and buffer heads of the buffers are arranged leftwards and abut against the pipe nozzle base. A first pipe joint and a second pipe joint are arranged on the pipe nozzle seat, the first pipe joint is communicated with the liquid inlet pipe nozzle, and the second pipe joint is communicated with the liquid return pipe nozzle. According to the utility model, the impact force generated when the liquid inlet pipe nozzle and the liquid return pipe nozzle are butted with the joint seat on the battery cold plate can be reduced, and the liquid inlet pipe nozzle, the liquid return pipe nozzle and the joint seat on the battery cold plate are effectively protected.
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Description

Technical Field

[0001] This utility model relates to the technical field of battery cold plate testing equipment, and in particular to an adaptive liquid inlet / outlet device in a battery cold plate performance testing device. Background Technology

[0002] Battery cooling plates are key components in the thermal management system of new energy vehicle batteries. Their main function is to reduce the heat generated by the battery pack during operation through coolant circulation, ensuring the battery pack operates within a suitable temperature range, thereby improving battery performance and lifespan. Battery packs generate a significant amount of heat during operation; if this heat cannot be dissipated in time, it will lead to excessively high battery temperatures, affecting battery performance and lifespan. Therefore, the role of battery cooling plates in new energy vehicles is extremely important.

[0003] Combination Figure 1 The diagram shows the structure of a battery cooling plate 100. The battery cooling plate 100 includes a plate body 101 and a connector seat 102 located on the top surface of the plate body 101 near the right end. A coolant flow channel is provided inside the plate body 101. The inlet 102a on the connector seat 102 is connected to the inlet of the coolant flow channel, and the outlet 102b on the connector seat 102 is connected to the outlet of the coolant flow channel. Coolant enters the coolant flow channel inside the plate body 101 through the inlet 102a on the connector seat 102 and then flows out through the outlet 102b on the connector seat 102, thus forming a circulation. During this process, the coolant absorbs the heat generated by the battery pack.

[0004] The design and manufacturing of battery cold plates require consideration of various factors, among which flow resistance is one of the most important. Flow resistance refers to the pressure loss generated when the coolant flows through the coolant channels inside the battery cold plate under stable flow conditions; its value is equal to the static pressure difference between the inlet and outlet pipes.

[0005] In existing battery cold plate performance testing devices, a nozzle holder is fixedly installed on the workbench, and an inlet nozzle and a return nozzle are provided on the nozzle holder. When testing the battery cold plate 100, the battery cold plate 100 is placed on the sliding support plate of the performance testing device. The sliding support plate moves the battery cold plate 100 to a designated position. Simultaneously, the inlet nozzle and return nozzle on the nozzle holder are connected to the inlet 102a and outlet 102b of the battery cold plate 100. The above structure has the following problems:

[0006] (1) The battery cold plate follows the sliding tray to complete the docking process with the liquid inlet nozzle and the liquid return nozzle during the movement. Since the liquid inlet nozzle and the liquid return nozzle are fixed on the nozzle seat, and the nozzle seat is directly fixed on the worktable, the liquid inlet nozzle and the liquid return nozzle will impact each other when docking with the connector seat on the battery cold plate, which can easily cause damage to the liquid inlet nozzle and the liquid return nozzle, or damage to the connector seat.

[0007] (2) In the existing structure, since the inlet nozzle and return nozzle are fixed on the nozzle seat, and the nozzle seat is directly fixed on the worktable, the pitch angle and back-to-back sway angle of the inlet nozzle and return nozzle cannot be finely adjusted, which results in the inlet nozzle and return nozzle not being able to properly connect with the inlet and outlet of the battery cold plate. Utility Model Content

[0008] The main objective of this invention is to propose an adaptive liquid inlet / outlet device in a battery cold plate performance testing device, aiming to solve the aforementioned technical problems.

[0009] To achieve the above objectives, this utility model proposes an adaptive liquid inlet / outlet device in a battery cold plate performance testing apparatus, comprising a nozzle seat and a nozzle support; an inlet nozzle and a return nozzle are installed on the left end face of the nozzle seat; a vertical connecting plate is installed on the left side of the nozzle support, and a spherical bearing is installed in the center hole of the connecting plate; a universal joint is installed on the right end face of the nozzle seat, and the right end of the universal joint is slidably inserted into the inner ring of the spherical bearing; multiple buffers are installed on the connecting plate, and the buffer heads of the buffers are arranged to the left and abut against the nozzle seat; a first pipe connector and a second pipe connector are provided on the nozzle seat, and the first pipe connector is connected to the inlet nozzle, and the second pipe connector is connected to the return nozzle.

[0010] Preferably, the nozzle support includes a horizontal plate and a vertical plate; the vertical plate is welded to the left edge of the top surface of the horizontal plate, and a rib is welded between the vertical plate and the horizontal plate; a plurality of screw mounting holes are evenly distributed on the horizontal plate.

[0011] Preferably, the connecting plate is mounted on the vertical plate via multiple horizontal connecting rods; a connecting rod seat is mounted on the vertical plate; the left end of the horizontal connecting rod is connected to the connecting plate; and the right end of the horizontal connecting rod is inserted into the central hole of the connecting rod seat to form an interference fit.

[0012] Preferably, there are four horizontal connecting rods, and the left ends of the four horizontal connecting rods are respectively installed at the four corners of the connecting plate.

[0013] Preferably, a temperature sensor is provided on the nozzle seat, and the lower end of the temperature sensor extends into the connecting pipe between the second pipe joint and the return nozzle.

[0014] Preferably, a plurality of conical pits are provided on the right end face of the nozzle seat; the buffer head of the buffer abuts against the conical pits.

[0015] Preferably, the number of buffers is four, and they are evenly distributed in a ring around the central axis of the universal joint.

[0016] Preferably, the left end of the universal joint is integrally formed with a flange, and the flange is connected to the nozzle seat with screws.

[0017] Preferably, the first pipe connector is disposed on the rear end face of the nozzle seat, and the second pipe connector is disposed on the front end face of the nozzle seat.

[0018] Preferably, a sealing seat is inserted into the left end of the inlet nozzle and the return nozzle, and the sealing seat is made of rubber.

[0019] Due to the adoption of the above technical solution, the beneficial effects of this utility model are as follows:

[0020] (1) In this utility model, since the right end of the universal joint is slidably inserted into the inner ring of the spherical bearing, and multiple buffers are installed on the connecting plate, and the buffer head of the buffer is set to the left and abuts against the nozzle seat, the nozzle seat forms a floating structure along the axial direction of the universal joint. Therefore, the impact force generated when the liquid inlet nozzle, liquid return nozzle and connector seat on the battery cold plate are connected can be reduced, effectively protecting the liquid inlet nozzle, liquid return nozzle and connector seat on the battery cold plate.

[0021] (2) In this utility model, since a universal joint is installed on the right end face of the nozzle seat and the right end of the universal joint is slidably inserted into the inner ring of the spherical bearing, the nozzle seat can swing slightly around the center of the spherical bearing, which is beneficial to ensure that the liquid inlet nozzle, the liquid return nozzle and the liquid inlet and liquid outlet of the battery cold plate are connected.

[0022] (3) By inserting sealing seats into the left ends of the liquid inlet and liquid return pipe respectively, and the sealing seats are made of rubber, when the liquid inlet and liquid outlet of the battery cold plate are connected to the liquid inlet and liquid return pipe respectively, the sealing seats will be compressed, thereby achieving the purpose of sealing. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0024] Figure 1 This is a schematic diagram of the structure of a battery cold plate.

[0025] Figure 2 This is a front view of the adaptive liquid inlet / outlet device provided by this utility model.

[0026] Figure 3 This is a top view of the adaptive liquid inlet / outlet device provided by this utility model.

[0027] Figure 4 for Figure 3 Sectional view along AA;

[0028] Figure 5 A three-dimensional structural diagram of the adaptive liquid inlet / outlet device provided by this utility model;

[0029] Figure 6 This is a three-dimensional structural diagram of the nozzle seat of this utility model;

[0030] Figure 7 This is a schematic diagram of the buffer structure in this utility model;

[0031] Figure 8 This is a schematic diagram showing the adaptive liquid inlet / outlet device provided by this utility model installed after the battery cold plate performance testing device.

[0032] Figure 9 This is a schematic diagram of the pipeline connection for the adaptive liquid inlet / outlet device provided by this utility model.

[0033] Reference numerals: 1. Nozzle seat; 1a. Conical recess; 2. Inlet nozzle; 3. Return nozzle; 4. Nozzle support; 4a. Horizontal plate; 4b. Vertical plate; 5. Connecting plate; 6. Spherical bearing; 7. Universal joint; 7a. Flange; 8. Buffer; 9. First pipe connector; 10. Second pipe connector; 11. Horizontal connecting rod; 12. Connecting rod seat; 13. Temperature sensor; 14. Sealing gasket; 15. Inlet pipe; 16. Return pipe; 17. Storage tank; 100. Battery cooling plate; 101. Plate body; 102. Connector seat; 102a. Inlet; 102b. Outlet. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0036] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0037] Combination Figure 1 As shown, the battery cooling plate 100 includes a plate body 101 and a connector seat 102 located on the top surface of the plate body 101 near the right end. A coolant flow channel is provided inside the plate body 101. The inlet 102a on the connector seat 102 is connected to the inlet of the coolant flow channel, and the outlet 102b on the connector seat 102 is connected to the outlet of the coolant flow channel. Coolant enters the coolant flow channel inside the plate body 101 through the inlet 102a on the connector seat 102 and then flows out through the outlet 102b on the connector seat 102, thus forming a circulation.

[0038] Combination Figures 2 to 7 The illustration shows a specific embodiment of the adaptive liquid inlet / outlet device in a battery cold plate performance testing device provided by this utility model. The adaptive liquid inlet / outlet device includes a nozzle seat 1 and a nozzle support 4. A liquid inlet nozzle 2 and a liquid return nozzle 3 are installed on the left end face of the nozzle seat 1. A vertical connecting plate 5 is installed on the left side of the nozzle support 4, and a spherical bearing 6 is installed in the center hole of the connecting plate 5. A universal joint 7 is installed on the right end face of the nozzle seat 1, and the right end of the universal joint 7 is slidably inserted into the inner ring of the spherical bearing 6. A plurality of buffers 8 are installed on the connecting plate 5, and the buffer heads of the buffers 8 are arranged to the left and abut against the nozzle seat 1. A first pipe connector 9 and a second pipe connector 10 are provided on the nozzle seat 1, and the first pipe connector 9 is connected to the liquid inlet nozzle 2, and the second pipe connector 10 is connected to the liquid return nozzle 3.

[0039] Combination Figure 8 and Figure 9As shown, the adaptive liquid inlet / outlet device is installed on the battery cold plate performance testing device. The device is fixedly mounted on the workbench of the device via a nozzle bracket 4. The device includes an inlet pipe 15, a return pipe 16, and a storage tank 17. A water pump (not shown) is installed inside the storage tank 17, with its outlet connected to the inlet of the inlet pipe 15. The outlet of the inlet pipe 15 is connected to the first pipe connector 9. The inlet of the return pipe 16 is connected to the second pipe connector 10, and its outlet is connected to the storage tank 17. When testing the flow resistance performance of the battery cold plate 100, the plate is placed on the sliding support of the testing device and slides to the right, causing the inlet 102a and outlet 102b on the connector seat 102 of the battery cold plate 100 to connect with the inlet nozzle 2 and the return nozzle 3, respectively.

[0040] Since the right end of the universal joint 7 is slidably inserted into the inner ring of the spherical bearing 6, and multiple buffers 8 are installed on the connecting plate 5, with the buffer head of the buffer 8 facing left and abutting against the nozzle seat 1, the nozzle seat 1 forms a floating structure along the axial direction of the universal joint 7. Therefore, the impact force generated when the liquid inlet nozzle 2, the liquid return nozzle 3 and the liquid inlet port 102a and liquid outlet port 102b on the connector seat 102 are connected to each other can be reduced, effectively protecting the liquid inlet nozzle 2, the liquid return nozzle 3 and the connector seat 102 on the battery cold plate 100.

[0041] In addition, since a universal joint 7 is installed on the right end face of the nozzle seat 1, and the right end of the universal joint 7 is slidably inserted into the inner ring of the spherical bearing 6, the nozzle seat 1 can swing slightly around the center of the spherical bearing 6, which helps to ensure that the liquid inlet nozzle 2 and the liquid return nozzle 3 are connected to the liquid inlet 102a and the liquid outlet 102b of the battery cold plate 100.

[0042] Combination Figure 3 and Figure 5 As shown, the nozzle support 4 includes a horizontal plate 4a and a vertical plate 1b; the vertical plate 1b is welded to the left edge of the top surface of the horizontal plate 4a, and a rib plate 4c is welded between the vertical plate 1b and the horizontal plate 4a; a plurality of screw mounting holes 4d are evenly distributed on the horizontal plate 4a for screw connection with the workbench of the battery cold plate performance testing device.

[0043] Combination Figure 2 , Figure 3 and Figure 5As shown, the connecting plate 5 is mounted on the vertical plate 1b via multiple horizontal connecting rods 11; a connecting rod seat 12 is mounted on the vertical plate 1b; the left end of each horizontal connecting rod 11 is connected to the connecting plate 5; the right end of each horizontal connecting rod 11 is inserted into the central hole of the connecting rod seat 12 and forms an interference fit. Further, there are four horizontal connecting rods 11, and the left ends of the four horizontal connecting rods 11 are respectively mounted at the four corners of the connecting plate 5.

[0044] Combination Figure 3 , Figure 4 As shown, a temperature sensor 13 is provided on the nozzle seat 1, and the lower end of the temperature sensor 13 extends into the connecting pipe between the second pipe connector 10 and the return nozzle 3. The temperature sensor 13 can be used to detect the temperature of the coolant flowing through the battery cold plate 100.

[0045] Combination Figure 5 and Figure 6 As shown, a plurality of conical pits 1a are provided on the right end face of the nozzle seat 1; the buffer head of the buffer 8 abuts against the conical pits 1a.

[0046] In this embodiment, there are four buffers 8, which are evenly distributed in a ring around the central axis of the universal joint 7.

[0047] Combination Figure 3 As shown, in order to facilitate the connection between the universal shaft 7 and the nozzle seat 1, a flange 7a is integrally formed on the left end of the universal shaft 7, and the flange 7a is screwed to the nozzle seat 1.

[0048] Combination Figure 5 As shown, the first pipe connector 9 is disposed on the rear end face of the nozzle seat 1, and the second pipe connector 10 is disposed on the front end face of the nozzle seat 1.

[0049] Combination Figure 3 and Figure 4 As shown, sealing seats 14, made of rubber, are respectively inserted into the left ends of the inlet nozzle 2 and the return nozzle 3. When the inlet port 102a and outlet port 102b on the battery cold plate 100 are connected to the inlet nozzle 2 and the return nozzle 3, the sealing seats 14 are compressed to achieve a sealing effect.

[0050] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the concept of the present utility model and using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included in the patent protection scope of the present utility model.

Claims

1. An adaptive liquid inlet / outlet device in a battery cold plate performance testing apparatus, characterized in that, Includes a nozzle seat (1) and a nozzle support (4); An inlet nozzle (2) and a return nozzle (3) are installed on the left end face of the nozzle seat (1); A vertical connecting plate (5) is installed on the left side of the nozzle bracket (4), and a spherical bearing (6) is installed in the center hole of the connecting plate (5); A universal joint (7) is installed on the right end face of the nozzle seat (1), and the right end of the universal joint (7) is slidably inserted into the inner ring of the spherical bearing (6); Multiple buffers (8) are installed on the connecting plate (5), and the buffer heads of the buffers (8) are set to the left and abut against the nozzle seat (1); A first pipe connector (9) and a second pipe connector (10) are provided on the nozzle seat (1), and the first pipe connector (9) is connected to the inlet nozzle (2), and the second pipe connector (10) is connected to the return nozzle (3).

2. The adaptive liquid inlet / outlet device in the battery cold plate performance testing device as described in claim 1, characterized in that, The nozzle support (4) includes a horizontal plate (4a) and a vertical plate (1b); The vertical plate (1b) is welded to the left edge of the top surface of the horizontal plate (4a), and a rib plate (4c) is welded between the vertical plate (1b) and the horizontal plate (4a). Multiple screw mounting holes (4d) are evenly distributed on the horizontal plate (4a).

3. The adaptive liquid inlet / outlet device in the battery cold plate performance testing device as described in claim 2, characterized in that, The connecting plate (5) is mounted on the vertical plate (1b) by multiple horizontal connecting rods (11); a connecting rod seat (12) is mounted on the vertical plate (1b); The left end of the horizontal connecting rod (11) is connected to the connecting plate (5); the right end of the horizontal connecting rod (11) is inserted into the center hole of the connecting rod seat (12) and forms an interference fit.

4. The adaptive liquid inlet / outlet device in the battery cold plate performance testing device as described in claim 3, characterized in that, The number of horizontal connecting rods (11) is four, and the left ends of the four horizontal connecting rods (11) are respectively installed at the four corners of the connecting plate (5).

5. The adaptive liquid inlet / outlet device in the battery cold plate performance testing device as described in claim 1, characterized in that, A temperature sensor (13) is provided on the nozzle seat (1), and the lower end of the temperature sensor (13) extends into the connecting pipe between the second pipe joint (10) and the return nozzle (3).

6. The adaptive liquid inlet / outlet device in the battery cold plate performance testing device as described in claim 1, characterized in that, Multiple conical pits (1a) are provided on the right end face of the nozzle seat (1); the buffer head of the buffer (8) abuts against the conical pits (1a).

7. The adaptive liquid inlet / outlet device in the battery cold plate performance testing device as described in claim 1, characterized in that, The number of buffers (8) is four, and they are evenly distributed in a ring around the central axis of the universal joint (7).

8. The adaptive liquid inlet / outlet device in the battery cold plate performance testing device as described in claim 1, characterized in that, The left end of the universal joint (7) is integrally formed with a flange (7a), and the flange (7a) is screwed to the nozzle seat (1).

9. The adaptive liquid inlet / outlet device in the battery cold plate performance testing device as described in claim 1, characterized in that, The first pipe connector (9) is disposed on the rear end face of the nozzle seat (1), and the second pipe connector (10) is disposed on the front end face of the nozzle seat (1).

10. The adaptive liquid inlet / outlet device in the battery cold plate performance testing device as described in claim 1, characterized in that, Sealing seats (14) are respectively inserted into the left ends of the inlet nozzle (2) and the return nozzle (3), and the sealing seats (14) are made of rubber.