Groove structure for mounting battery pack and assembling equipment thereof

Abstract

The utility model discloses a groove structure for installing a battery pack and assembling equipment thereof, the groove structure comprises a groove main body and two flaring parts, and the two flaring parts are respectively distributed at the left end and the right end of the groove main body; the flaring part comprises a first arc structure, a second arc structure and a first linear structure; in the horizontal direction, the distance D1 of any point between the first arc line structure and the second arc line structure is larger than the width D2 of the groove body. The first arc line structure, the first linear structure and the second arc line structure form a flaring space, and the width of the flaring space is larger than that of the groove main body, so that a product can be prevented from being pulled during mold stripping, mold stripping is easier, the surface is not pulled, and the win-win situation of production efficiency and battery assembly yield is realized; the production cost is effectively reduced; according to the assembling equipment provided with a plurality of groove structures for installing the battery packs, the number of the installed battery packs is flexible.

Description

Technical Field

[0001] This utility model relates to battery assembly technology, and more particularly to a trench structure for battery pack installation and its assembly equipment. Background Technology

[0002] During the installation of battery packs into the trench, difficulties in demolding are often encountered. This is mainly due to the large size and weight of the battery pack, and the slight deviations in its shape and size from the trench, which cause friction and resistance between the battery pack and the trench during demolding. This friction and resistance not only increases the difficulty of demolding but may also lead to defects such as scratches and pulls on the surface of the battery pack, affecting its appearance and quality.

[0003] In existing technology, the width at both ends of the groove is the same as the width in the middle. In actual production, due to excessive clamping force, the two ends are prone to pulling, surface scratches, and high product defect rate when demolding. Utility Model Content

[0004] To address the aforementioned shortcomings, the purpose of this invention is to propose a groove structure for battery pack installation and its assembly equipment, which solves the problems of mold pulling, surface scratches, and high product defect rates that easily occur when the two ends are demolded.

[0005] Another objective of this invention is to provide an assembly device with a main body having a groove structure for mounting multiple battery packs, wherein multiple groove structures can simultaneously mount multiple battery packs, thereby improving production efficiency; and the number of battery packs can be flexibly mounted as needed.

[0006] To achieve this objective, the present invention adopts the following technical solution:

[0007] A trench structure for mounting a battery pack includes a trench body and two flared portions, which are respectively distributed at the left and right ends of the trench body.

[0008] The flared portion includes a first arc structure, a second arc structure, and a first straight structure; the trench body is a trench wall structure, including a first trench wall and a second trench wall; one end of the first arc structure is connected to the first trench wall on one side of the trench body, the other end of the first arc structure is connected to one end of the first straight structure, the other end of the first straight structure is connected to one end of the second arc structure, and the other end of the second arc structure is connected to the second trench wall on the same side of the trench body;

[0009] In the horizontal direction, the distance D1 between any point between the first arc structure and the second arc structure is greater than the width D2 of the groove body; the first arc structure, the first straight structure and the second arc structure constitute a flared space.

[0010] Furthermore, it also includes a guide structure, which is disposed in the middle of the trench body.

[0011] Furthermore, the height h1 of the first arc structure and the second arc structure is always lower than the height H1 of the groove body, the projections of the first arc structure and the second arc structure in the horizontal direction are completely overlapping, and the first arc structure and the second arc structure form a retrieval space.

[0012] Furthermore, it also includes several support columns, one of which is located in the center of the first arc structure, and another of which is located in the center of the second arc structure. The two support columns are arranged opposite each other and form a support space.

[0013] Furthermore, the support column is made of rubber.

[0014] Furthermore, the groove body, the first arc structure, the second arc structure, and the first straight structure all have rounded corners on their surfaces.

[0015] Furthermore, the assembly equipment includes a base and a main body, with the bottom of the main body mounted at the top center of the base; the main body is provided with a plurality of groove structures for mounting the aforementioned battery pack, and the plurality of groove structures are evenly distributed longitudinally on the main body.

[0016] Furthermore, the assembly equipment also includes a second groove structure, which is horizontally disposed on the main body. The length L2 of the second groove structure is shorter than the length L1 of the groove structure. Both ends of the second groove structure are provided with second flared portions. In the horizontal direction, the width D3 of the second flared portion is always greater than the width D4 of the second groove structure, and the height h2 of the second flared portion is always lower than the height H2 of the second groove main body.

[0017] Furthermore, the assembly equipment also includes a suspension component, which is disposed at the top center of the main body, and has a through hole in the middle area of ​​the suspension component, which is used to suspend the assembly equipment.

[0018] Furthermore, a buffer layer is provided at the bottom of the trench structure. The buffer layer is rectangular and horizontally positioned at the bottom of the trench structure.

[0019] The technical solution provided by this utility model can include the following beneficial effects: By providing flared portions on the left and right sides of the trench body, the flared portions include a first arc structure, a second arc structure, and a first straight structure. In the horizontal direction, the distance D1 between any point of the first arc structure and the second arc structure is greater than the width D2 of the trench body. The width of the flared space is greater than the width of the trench body, which can avoid tearing when the product is demolded. This structure makes it easier for the product to be demolded, with no tearing on the surface, and no tearing when assembling the battery pack, achieving a win-win situation of production efficiency and battery assembly yield, and effectively reducing production costs. The assembly equipment is provided with several of the above-mentioned trench structures for installing battery packs. The several trench structures are evenly distributed longitudinally on the main body. Multiple trench structures can install multiple battery packs at the same time, improving production efficiency. And the number of battery packs can be flexibly installed as needed. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of one embodiment of the assembly equipment in this utility model;

[0022] Figure 2 This is a schematic diagram of the structure of one embodiment of the assembly equipment in this utility model;

[0023] Figure 3 This is a top view of one embodiment of the groove structure in this utility model;

[0024] Figure 4 This is a horizontal view of one embodiment of the groove structure in this utility model;

[0025] Figure 5 This is a top view of one embodiment of the second groove structure in this utility model;

[0026] Figure 6 This is a horizontal view of an embodiment of the second groove structure in this utility model.

[0027] The components include: a trench structure 1, a trench body 11, a first trench wall 111, a second trench wall 112, a guide structure 12, a second trench structure 13, a second flared section 131, a suspension component 14, a through hole 141, a flared section 2, a first arc structure 21, a second arc structure 22, a first straight structure 23, a support column 24, a base 31, a body 32, and a buffer layer 4. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0029] In the description of this utility model, it should be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. Furthermore, features defined with "first" and "second" may explicitly or implicitly include one or more of these features, used to distinguish and describe features, without any order or emphasis.

[0030] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] The following is in conjunction with the appendix Figure 1-6 The technical solution of this utility model will be further illustrated through specific implementation methods.

[0032] In a preferred embodiment of this application, a trench structure 1 for mounting a battery pack includes a trench body 11 and two flared portions 2, which are respectively distributed at the left and right ends of the trench body 11.

[0033] The flared portion 2 includes a first arc structure 21, a second arc structure 22, and a first straight structure 23; the trench body 11 is a trench wall structure, including a first trench wall 111 and a second trench wall 112; one end of the first arc structure 21 is connected to the first trench wall 111 on one side of the trench body 11, the other end of the first arc structure 21 is connected to one end of the first straight structure 23, the other end of the first straight structure 23 is connected to one end of the second arc structure 22, and the other end of the second arc structure 22 is connected to the second trench wall 112 on the same side of the trench body;

[0034] In the horizontal direction, the distance D1 between any point between the first arc structure 21 and the second arc structure 22 is greater than the width D2 of the groove body 11; the first arc structure 21, the first straight structure 23 and the second arc structure 22 constitute a flared space.

[0035] Specifically, flared portions 2 are provided on the left and right sides of the trench body 11. Each flared portion 2 includes a first arc structure 21, a second arc structure 22, and a first straight structure 23. The first trench wall 111, the first arc structure 21, the first straight structure 23, the second arc structure 22, and the second trench wall 112 are connected sequentially. Since in the horizontal direction, as... Figure 3 As shown, the distance D1 between any point between the first arc structure 21 and the second arc structure 22 is greater than the width D2 of the trench body 11. Therefore, the first arc structure 21, the first straight structure 23, and the second arc structure 22 form a flared space on both sides of the trench body 11. The width of the flared space is greater than the width of the trench body 11, which can prevent the product from being damaged during demolding. This structure makes it easier for the product to be demolded, with no surface damage, and no damage during battery pack assembly, achieving a win-win situation of production efficiency and battery assembly yield, and effectively reducing production costs.

[0036] In an optional embodiment, a guide structure 12 is further included, which is disposed in the middle of the trench body 11.

[0037] Specifically, by providing the guide structure 12 in the middle of the trench body 11, the correct installation of the battery pack can be achieved, and the battery pack installation can be prevented from being misaligned.

[0038] In an optional embodiment, the height h1 of the first arc structure 21 and the second arc structure 22 is always lower than the height H1 of the groove body 11, the projections of the first arc structure 21 and the second arc structure 22 in the horizontal direction are completely overlapping, and the first arc structure 21 and the second arc structure 22 form a retrieval space.

[0039] Specifically, in the vertical direction, the first arc structure 21 and the second arc structure 22 are arranged in parallel; for example... Figure 4 As shown, the height h1 of the first arc structure 21 and the second arc structure 22 is always lower than the height H1 of the groove body 11. That is, the first arc structure 21 and the second arc structure 22 are recessed downward to form a retrieval space. The retrieval space facilitates the installation of the battery pack and the demolding of the product.

[0040] In an optional embodiment, a plurality of support columns 24 are further included. One support column 24 is disposed in the center of the first arc structure 21, and another support column 24 is disposed in the center of the second arc structure 22. Two support columns 24 are disposed opposite each other and form a support space.

[0041] Specifically, by setting support columns 24 directly opposite each other in the middle of the first arc structure 21 and the second arc structure 22, the side of the battery pack can be prevented from shifting during battery pack installation. Furthermore, the small contact area between the support column 24 and the battery pack can prevent damage to the battery pack.

[0042] In an alternative embodiment, the support column 24 is made of rubber.

[0043] Specifically, the support column 24 is made of rubber, which is a flexible material. It can both support the battery pack and act as a buffer to slow down the installation speed of the battery pack and prevent damage caused by excessively fast installation.

[0044] In an optional embodiment, the groove body 11, the first arc structure 21, the second arc structure 22 and the first straight structure 23 all have rounded corners on their surfaces.

[0045] Specifically, by using rounded corners on the surfaces of the trench body 11, the first arc structure 21, the second arc structure 22, and the first straight structure 23, the risk of the battery pack being scratched during installation can be reduced, thereby improving the stability and safety of the battery pack installation.

[0046] In an optional embodiment, the assembly equipment of this utility model includes a base 31 and a main body 32. The bottom of the main body 32 is installed at the top center of the base 31. The main body 32 is provided with a plurality of groove structures 1 for mounting the battery pack, and the plurality of groove structures 1 are evenly distributed longitudinally on the main body 32.

[0047] Specifically, multiple trench structures 1 can simultaneously install multiple battery packs, improving production efficiency; and the number of battery packs installed can be flexibly adjusted according to the needs of the trench structures 1.

[0048] In an optional embodiment, the assembly equipment further includes a second groove structure 13, which is horizontally disposed on the main body 32. The length L2 of the second groove structure 13 is shorter than the length L1 of the groove structure 1. Both ends of the second groove structure 13 are provided with second flared portions 131. In the horizontal direction, the width D3 of the second flared portion 131 is always greater than the width D4 of the second groove structure 13. The height h2 of the second flared portion 131 is always lower than the height H2 of the second groove main body.

[0049] Specifically, depending on the needs, it can be decided whether to install a battery pack in the second trench structure 13, and multiple products of different specifications can be assembled and produced.

[0050] In an optional embodiment, the assembly device further includes a suspension component 14, which is disposed at the top center of the main body 32. The suspension component 14 has a through hole 141 in the middle region and is used to suspend the assembly device.

[0051] Specifically, a suspension component 14 is provided on the top of the assembly equipment, which can be suspended through the through hole 141 for easy transportation.

[0052] In an optional embodiment, a buffer layer 4 is provided at the bottom of the trench structure 1. The buffer layer 4 is rectangular and horizontally disposed at the bottom of the trench structure 1.

[0053] Specifically, the buffer layer 4 can slow down the speed at which the battery pack is installed to the bottom of the trench structure 1, and reduce the impact generated during battery pack installation, thereby improving the stability of the product.

[0054] The embodiments of this utility model have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of this utility model. The description of the above embodiments is only for the purpose of helping to understand the method and core ideas of this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of this utility model. Therefore, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. A trench structure for battery pack mounting, comprising a trench body, characterized in that, The trench structure also includes two flared sections, which are respectively distributed at the left and right ends of the trench body; Each of the flared portions includes a first arc structure, a second arc structure, and a first straight structure; the trench body is a trench wall structure, including a first trench wall and a second trench wall; one end of the first arc structure is connected to the first trench wall on one side of the trench body, the other end of the first arc structure is connected to one end of the first straight structure, the other end of the first straight structure is connected to one end of the second arc structure, and the other end of the second arc structure is connected to the second trench wall on the same side of the trench body; In the horizontal direction, the distance D1 between any point between the first arc structure and the second arc structure is greater than the width D2 of the trench body; The first arc structure, the first straight line structure, and the second arc structure constitute a flared space.

2. The trench structure for battery pack mounting according to claim 1, characterized in that, The trench structure also includes a guide structure, which is disposed in the middle of the trench body.

3. The trench structure for battery pack mounting according to claim 1, characterized in that, The height h1 of the first arc structure and the second arc structure is lower than the height H1 of the groove body. The projections of the first arc structure and the second arc structure in the horizontal direction completely overlap, and the first arc structure and the second arc structure form a retrieval space.

4. The trench structure for battery pack mounting according to claim 1, characterized in that, The trench structure also includes several support columns. One of the support columns is located in the center of the first arc structure, and another support column is located in the center of the second arc structure. The two support columns are arranged opposite each other and form a support space.

5. The trench structure for battery pack mounting according to claim 4, characterized in that, The support column is made of rubber.

6. The trench structure for battery pack mounting according to claim 1, characterized in that, The trench body, the first arc structure, the second arc structure, and the first straight structure all have rounded corners on their surfaces.

7. An assembly device, comprising a base and a body, characterized in that, The bottom of the main body is mounted on the top center of the base; the main body is provided with a plurality of groove structures for mounting the battery pack as described in any one of claims 1 to 6, and the plurality of groove structures are evenly distributed longitudinally on the main body.

8. The assembly equipment according to claim 7, characterized in that, The assembly equipment also includes a second groove structure, which is horizontally disposed on the main body. The length L2 of the second groove structure is shorter than the length L1 of the groove structure. Both ends of the second groove structure are provided with second flared portions, and the height h2 of the second flared portions is lower than the height H2 of the second groove structure.

9. An assembly device according to claim 7, characterized in that, The assembly equipment also includes a suspension component, which is located at the top center of the main body. The suspension component has a through hole in its middle area and is used to suspend the assembly equipment.

10. An assembly device according to claim 7, characterized in that, The bottom of the trench structure is provided with a buffer layer, which is rectangular and horizontally positioned at the bottom of the trench structure.

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