Multi-channel pneumatic square battery rack
By designing a multi-channel pneumatic square battery holder and utilizing pneumatic control to achieve pressure regulation, the problems of inconvenient movement and remote control of existing clamps have been solved, improving operational efficiency and accuracy.
Patent Information
- Application Number
- CN202423159750.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Existing pressure clamps are inconvenient to adjust pressure by tightening screws, especially heavy clamps which are difficult to move and lack remote control capabilities.
Design a multi-channel pneumatic square battery rack, comprising an outer frame, a test module, an ultra-thin cylinder, and an air source processor, to achieve precise pressure regulation and remote operation through pneumatic control.
It achieves a simple structure, convenient operation, reduced workload, improved work efficiency, precise pressure control, and reliable testing.
Smart Images

Figure CN223625130U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery rack technology, and more particularly to a multi-channel pneumatic square battery rack. Background Technology
[0002] A pneumatic clamp is a type of clamp that uses an air compressor as a power source. It typically consists of a cylinder, piston, pneumatic components, and a clamping mechanism. By controlling the on / off state of the air source and the magnitude of the air pressure, it can perform operations such as clamping, releasing, and positioning of workpieces. Pneumatic clamps have the advantages of rapid action, large clamping force, and easy control, and are widely used in machining, assembly, inspection, and other fields. They can improve production efficiency, ensure processing quality, and reduce labor intensity. For pneumatic clamps using clamping components with large contact surfaces, the following methods are commonly used: increasing the number of clamping points: adding more clamping points on the clamp makes the contact between the clamp and the workpiece more uniform, thus increasing the contact area; using soft materials, such as rubber or polyurethane, in the clamping areas increases the friction between the clamp and the workpiece, improving the clamping effect; designing specially shaped clamping surfaces according to the shape and characteristics of the workpiece to better fit it and increase the contact area; employing multi-point clamping, using multiple pneumatic clamps to simultaneously clamp the workpiece, increasing the contact area and improving the stability of the clamp; and optimizing the clamp structure, such as by adding support points or changing the clamping angle, to increase the contact area between the clamp and the workpiece.
[0003] Chinese patent CN118664535A discloses a pneumatic clamp for adjusting spring pressure. The pneumatic clamp includes: a base plate assembly, a support frame, a spring adjustment assembly, a cylinder, and a pressure plate assembly. The base plate assembly and the support frame are fastened together by screws. One end of each of the two spring adjustment assemblies is fastened together with the pressure plate assembly by screws, and the other end of each spring adjustment assemblies is fastened together with the support frame by threads. The cylinder is mounted on the upper side of the support frame and fastened together by screws. The pressure plate assembly is fastened together with the cylinder piston by threads through its fixed shaft. This invention solves the problems of reducing labor intensity and improving work efficiency, and features a simple structure, reliable testing, and small size.
[0004] Currently, pressure clamps on the market can only control pressure by tightening the screws on the clamps, especially the pressure clamps inside the temperature chamber, because the pressure clamps are relatively heavy and inconvenient to move. Summary of the Invention
[0005] The purpose of this utility model is to solve the above-mentioned technical problems by providing a new type of multi-channel pneumatic square battery rack. It has a simple structure, is easy to operate, can reduce workload, improve work efficiency, is reliable in testing, has high precision, can accurately control pressure, and can remotely control pressure.
[0006] This utility model is achieved through the following technical solution:
[0007] A multi-channel pneumatic square battery rack includes an outer frame assembly and a test module assembly. The outer frame assembly houses several test module assemblies. Each test module assembly includes a base frame, guide rods, linear bearings, a movable plate, test probes, an ultra-thin cylinder, a threaded rod, a top frame, a reinforcing plate, an insulating base plate, and a baffle. The base frame is installed inside the outer frame assembly. One end of each guide rod is mounted on one of the four corners of the base frame, and the other end of each guide rod passes through the movable plate and connects to the top frame, and is locked to the movable plate by linear bearings. The ultra-thin cylinder is mounted... In the middle of the base frame, the output shaft of the ultra-thin cylinder is connected to one end of the threaded rod, and the other end of the threaded rod is fixed to the middle of the moving plate and locked in the middle of the moving plate by a nut. The base frame is provided with an insulating base plate, and the insulating base plate is provided with several baffles. A square battery is provided in the baffles. The top of the moving plate is provided with a reinforcing plate, and the moving plate is provided with a probe mounting groove. The test probe is embedded in the probe mounting groove on the moving plate and fixed on the moving plate. The test probe on the moving plate is aligned with the square battery for testing.
[0008] As a further step, a scale plate is provided on the outer wall of the top frame.
[0009] As a further step, the insulating base plate is provided with a pull strip groove, and the pull strip is embedded in the pull strip groove on the insulating base plate.
[0010] As a further step, several speed control valves are provided on the outer wall of the ultra-thin cylinder.
[0011] As a further step, the outer frame assembly includes an outer frame, an air source processor assembly, a three-way connector, a manual valve, and side plates. Side plates are provided on the outer side walls of both sides of the outer frame. An air source processor assembly is provided on the outer frame. Several sets of three-way connectors are provided on the top of the outer frame. Several manual valves are provided on one side of the air source processor assembly. The air source processor assembly is connected to the manual valves through air pipes. The three-way connectors are connected to the air source processor assembly through air pipes. The manual valves are connected to the three-way connectors through air pipes. Casters are provided at the four corners of the bottom of the outer frame.
[0012] As a further step, the air source processor assembly includes an air source processor bracket and an air source processor. The air source processor bracket is installed on the inner side wall of the outer frame, and the air source processor is provided on the air source processor bracket. The air source processor is connected to the three-way connector and the manual valve respectively through air pipes, and the air source processor is connected to the speed regulating valve on the outer side wall of the ultra-thin cylinder through air pipes.
[0013] The advantages of this invention are: simple structure, convenient operation, reduced workload, improved work efficiency, reliable testing, high precision, accurate pressure control, and remote pressure control. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the multi-channel pneumatic square battery rack structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the exploded structure of the multi-channel pneumatic square battery rack of this utility model;
[0016] Figure 3 This is a schematic diagram of the test module component structure of this utility model;
[0017] Figure 4 This is an exploded view of the test module components of this utility model;
[0018] Figure 5 This is a schematic diagram of the outer frame component structure of this utility model;
[0019] Figure 6 This is an exploded view of the outer frame assembly of this utility model;
[0020] Reference numerals: 1. Outer frame assembly; 101. Outer frame; 1010. Casters; 102. Air source processor assembly; 1020. Air source processor bracket; 1021. Air source processor; 103. T-connector; 104. Manual valve; 105. Side plate; 2. Test module assembly; 201. Base frame; 202. Guide rod; 203. Linear bearing; 204. Moving plate; 205. Test probe; 206. Ultra-thin cylinder; 2060. Speed control valve; 207. Threaded rod; 208. Top frame; 2080. Scale plate; 209. Reinforcing plate; 210. Insulating base plate; 2101. Slide groove; 2102. Slide; 211. Baffle; 3. Square battery. Detailed Implementation
[0021] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.
[0023] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0024] For reference Figures 1-6 As shown, a multi-channel pneumatic square battery rack includes an outer frame assembly 1 and a test module assembly 2. The outer frame assembly 1 houses several test module assemblies 2. Each test module assembly 2 includes a base frame 201, guide rods 202, linear bearings 203, a moving plate 204, test probes 205, ultra-thin cylinders 206, threaded rods 207, a top frame 208, a reinforcing plate 209, an insulating base plate 210, and a baffle 211. The base frame 201 is installed inside the outer frame assembly 1. One end of each guide rod 202 is mounted on one of the four corners of the base frame 201, and the other end of each guide rod 202 passes through the moving plate 204 and connects to the top frame 208, and is locked to the moving plate 204 by the linear bearings 203. The ultra-thin cylinder... The ultra-thin cylinder 206 is installed in the middle of the base frame 201. The output shaft of the ultra-thin cylinder 206 is connected to one end of the threaded rod 207. The other end of the threaded rod 207 is fixed in the middle of the moving plate 204 and locked in the middle of the moving plate 204 by a nut. The base frame 201 is provided with an insulating base plate 210. The insulating base plate 210 is provided with several baffles 211. The baffles 211 are provided with square batteries 3. The top of the moving plate 204 is provided with a reinforcing plate 209. The moving plate 204 is provided with a probe mounting groove. The test probe 205 is embedded in the probe mounting groove on the moving plate 204 and fixed on the moving plate 204. The test probe 205 on the moving plate 204 is aligned with the square battery 3 for testing.
[0025] Preferably, a scale plate 2080 is provided on the outer side wall of the top frame 208.
[0026] Preferably, the insulating base plate 210 is provided with a pull strip groove 2101, and the pull strip 2102 is embedded in the pull strip groove 2101 on the insulating base plate 210.
[0027] Preferably, the outer wall of the ultra-thin cylinder 206 is provided with a plurality of speed regulating valves 2060.
[0028] Preferably, the outer frame assembly 1 includes an outer frame 101, an air source processor assembly 102, a three-way connector 103, a manual valve 104, and side plates 105. Side plates 105 are provided on the outer side walls of both sides of the outer frame 101. The air source processor assembly 102 is provided on the outer frame 101. Several sets of three-way connectors 103 are provided on the top of the outer frame 101. Several manual valves 104 are provided on one side of the air source processor assembly 102. The air source processor assembly 102 is connected to the manual valves 104 through air pipes. The three-way connectors 103 are connected to the air source processor assembly 102 through air pipes. The manual valves 104 are connected to the three-way connectors 103 through air pipes. Casters 1010 are provided at the four corners of the bottom of the outer frame 101.
[0029] Preferably, the air source processor assembly 102 includes an air source processor bracket 1020 and an air source processor 1021. The air source processor bracket 1020 is installed on the inner side wall of the outer frame 101, and the air source processor 1021 is provided on the air source processor bracket 1020. The air source processor 1021 is connected to the three-way connector 103 and the manual valve 104 respectively through air pipes. The air source processor 1021 is connected to the speed regulating valve 2060 on the outer side wall of the ultra-thin cylinder 206 through air pipes.
[0030] Based on the disclosure and teachings of the above specification, those skilled in the art can make appropriate changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments disclosed and described above, and some modifications and changes to this utility model should also fall within the protection scope of the claims of this utility model. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on this utility model.
Claims
1. A multi-channel pneumatic square battery holder, characterized in that: The system includes an outer frame assembly and a test module assembly. The outer frame assembly houses several test module assemblies. Each test module assembly includes a base frame, guide rods, linear bearings, a moving plate, test probes, an ultra-thin cylinder, a threaded rod, a top frame, a reinforcing plate, an insulating base plate, and baffles. The base frame is installed inside the outer frame assembly. One end of the guide rod is mounted at one of the four corners of the base frame, and the other end passes through the moving plate and connects to the top frame, and is locked to the moving plate by a linear bearing. The ultra-thin cylinder is installed in the middle of the base frame, and its output shaft is connected to one end of the threaded rod. The other end of the threaded rod is fixed to the middle of the moving plate and locked thereby by a nut. The base frame has an insulating base plate with several baffles, each containing a square battery. The top of the moving plate has a reinforcing plate, and the moving plate has probe mounting slots. The test probes are embedded in these slots and fixed to the moving plate. On the moving plate, the test probes on the moving plate are aligned with the square battery for testing; the outer frame assembly includes an outer frame, an air source processor assembly, a three-way connector, a manual valve, and side plates. Side plates are provided on the outer side walls of both sides of the outer frame. The air source processor assembly is provided on the outer frame. Several sets of three-way connectors are provided on the top of the outer frame. Several manual valves are provided on one side of the air source processor assembly. The air source processor assembly is connected to the manual valves through air pipes. The three-way connectors are connected to the air source processor assembly through air pipes. The manual valves are connected to the three-way connectors through air pipes. Casters are provided at the four corners of the bottom of the outer frame; the air source processor assembly includes an air source processor bracket and an air source processor. The air source processor bracket is installed on the inner side wall of the outer frame. The air source processor is provided on the air source processor bracket. The air source processor is connected to the three-way connectors and manual valves through air pipes respectively. The air source processor is connected to the speed control valve on the outer side wall of the ultra-thin cylinder through air pipes.
2. The multi-channel pneumatic square battery holder according to claim 1, characterized in that: The outer wall of the top frame is equipped with a scale plate.
3. The multi-channel pneumatic square battery holder according to claim 1, characterized in that: The insulating base plate is provided with a pull strip groove, and the pull strip is embedded in the pull strip groove on the insulating base plate.
4. The multi-channel pneumatic square battery holder according to claim 1, characterized in that: Several speed control valves are provided on the outer wall of the ultra-thin cylinder.
Citation Information
Patent Citations
Pneumatic clamp for adjusting spring pressure
CN118664535A