Production and preparation device for synthetic brake fluid
By introducing a combination of mixing and stirring mechanisms in the brake fluid production unit, and utilizing quantitative feeding and multiple sets of stirring paddles, the problem of uneven mixing of raw materials in brake fluid production is solved, achieving a rapid and uniform mixing effect.
Patent Information
- Application Number
- CN202422617134.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-10-29
AI Technical Summary
Existing brake fluid production equipment has poor mixing effect between raw materials during stirring, requiring long-term stirring to achieve uniform mixing.
The system employs a combination of mixing and batching mechanisms and agitation and batching mechanisms. It utilizes a spiral feeding component for quantitative feeding, combined with multiple sets of agitators and agitator scrapers, to achieve pre-mixing and thorough mixing of raw materials, thereby improving mixing efficiency.
This technology enables rapid and uniform mixing of brake fluid raw materials, reduces stirring time, and improves production efficiency.
Smart Images

Figure CN223628504U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of brake fluid production, especially to a synthetic brake fluid production preparation device. BACKGROUND
[0002] Brake fluid is also called brake oil or force oil, which is a liquid medium for transmitting brake pressure in a hydraulic brake system. Its main functions include energy transmission, heat dissipation, corrosion and rust prevention, and lubrication. Brake fluid is generally made of synthetic materials, so during its production, a corresponding stirring device is needed to stir and mix the synthetic materials. For example, as shown in a brake fluid production device disclosed by China Patent Network (Publication No. CN216063049U), four feeding pipes are arranged on the outside of the stirring cylinder, and the four feeding pipes are connected at different depths of the stirring cylinder, which facilitates the separate feeding of raw materials of different components through the feeding pipes, avoids the accumulation of raw materials, and ensures the mixing and stirring effect of raw materials.
[0003] However, the brake fluid production devices disclosed in the above-mentioned patent and existing market still have some shortcomings. The existing feeding method at different depths of the stirring device to avoid accumulation and blockage can achieve good anti-blocking effect, but the independent feeding of each raw material often leads to poor subsequent stirring and mixing effect, which requires long-time stirring and mixing to ensure uniform mixing of each raw material. Therefore, the technical personnel in the field provide a synthetic brake fluid production preparation device to solve the problems raised in the above-mentioned background technology. SUMMARY
[0004] In view of the shortcomings of the prior art, the utility model provides a synthetic brake fluid production preparation device to solve the problems of poor uniform mixing effect and long time consumption of the existing brake fluid production device in the above-mentioned background technology.
[0005] To achieve the above-mentioned purposes, the utility model is implemented by the following technical solutions: a synthetic brake fluid production preparation device, comprising a preparation tank;
[0006] A mixing and batching mechanism is installed on the upper end of the tank body of the preparation tank, and a stirring and batching mechanism is installed inside the tank body of the preparation tank;
[0007] The mixing and batching mechanism comprises horizontally opposite top support frames, a first brake shaft is installed in the middle of the support frame of the top support frame, and a plurality of sets of quantitative feeding assemblies are arranged along the circumference of the first brake shaft between the support frames of the top support frames, a mixing barrel is installed in the middle of the bottom frame of the top support frame, and a first mixing paddle and a second mixing paddle are sequentially arranged inside the barrel tube of the mixing barrel along the shaft rod direction of the first brake shaft from top to bottom;
[0008] The stirring ingredient mechanism comprises a second brake shaft installed inside the preparation tank body, a plurality of groups of stirring paddles are arranged on the second brake shaft along the shaft rod direction, and a stirring scraper that is in close contact with the inner wall of the preparation tank is symmetrically arranged on both sides of the shaft rod of the second brake shaft, and a plurality of groups of stirring arms are arranged on the stirring scraper along the direction of the blade plate.
[0009] As a further technical scheme of the present application, the quantitative feeding assembly comprises a feeding cylinder installed on the top support frame along the circumference of the shaft rod of the first brake shaft, a feeding hopper is installed at one end of the cylinder tube of the feeding cylinder in a lead-through manner, and a discharging pipe extending into the mixing cylinder is installed at the other end of the cylinder tube of the feeding cylinder in a lead-through manner, and a pushing screw is rotatably connected inside the cylinder tube of the feeding cylinder.
[0010] As a further technical scheme of the present application, the center shaft of the pushing screw is provided with a bevel gear B at one end, and the shaft rod of the first brake shaft is provided with a bevel gear A engaged with the bevel gear B.
[0011] As a further technical scheme of the present application, the paddle of the first mixing paddle and the second mixing paddle is in a stepped increase.
[0012] As a further technical scheme of the present application, the stirring scraper is in a U-shaped structure, and the blade plate of the stirring scraper is provided with a tapered blade edge.
[0013] As a further technical scheme of the present application, the stirring arm is in a hollow frame structure, and a driven impeller is rotatably connected inside the frame of the stirring arm.
[0014] As a further technical scheme of the present application, the first brake shaft and the second brake shaft are integrally fixed and connected, a brake motor driving the first brake shaft and the second brake shaft is installed in the middle of the support frame of the top support frame,
[0015] The present application provides a synthetic brake fluid production preparation device, which has the following advantages compared with the prior art:
[0016] The synthetic brake fluid production preparation device of the present application uses the brake motor as a power source to drive the combined linkage operation of the mixing and ingredient mechanism and the stirring ingredient mechanism, uses the spiral quantitative feeding of the quantitative feeding assembly in the mixing and ingredient mechanism to feed the raw materials in a ratio, avoids the blocking condition, and simultaneously pre-mixes and mixes the raw materials after feeding under the rotation and cutting of the double mixing paddles and falls into the preparation tank, and uses the multi-element stirring of the stirring ingredient mechanism in the preparation tank to fully produce and mix the brake fluid raw materials, so that the production and mixing effect is better and the mixing efficiency is higher. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structural schematic view of a synthetic brake fluid production preparation device;
[0018] Figure 2 It is a partial sectional view of a kind of synthetic brake fluid production preparation device for preparation device;
[0019] Figure 3 It is the first sectional view of the mixing and batching mechanism in a kind of synthetic brake fluid production preparation device;
[0020] Figure 4 It is the second sectional view of the mixing and batching mechanism in a kind of synthetic brake fluid production preparation device.
[0021] In the figure: 1, preparation tank;2, top support frame;3, feeding hopper;4, brake motor;5, second brake shaft;6, stirring paddle;7, unloading valve;8, stirring scraper;9, stirring branch;10, passive impeller;11, first brake shaft;12, bevel gear A;13, feeding cylinder;14, push screw;15, unloading pipe;16, bevel gear B;17, mixing cylinder;18, first mixing paddle;19, second mixing paddle. DETAILED DESCRIPTION
[0022] The technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0023] Please refer to Figures 1-4 The present application provides a kind of synthetic brake fluid production preparation device technical scheme: a kind of synthetic brake fluid production preparation device, including preparation tank 1, preparation tank 1 is equipped with mixing and batching mechanism on the tank body upper end, and preparation tank 1 is equipped with stirring and batching mechanism in tank body, mixing and batching mechanism includes horizontally opposite top support frame 2, first brake shaft 11 is installed in the support middle part of top support frame 2, stirring and batching mechanism includes second brake shaft 5 installed in the tank body of preparation tank 1, first brake shaft 11 is integrally fixedly connected with second brake shaft 5, brake motor 4 of driving first brake shaft 11 and second brake shaft 5 is installed in the support middle part of top support frame 2, by controlling brake motor 4 work, drive the combined linkage operation of first brake shaft 11 and second brake shaft 5, in turn drive its shaft rod upper part piece operation, quantitative feeding, mixing and batching production work to brake fluid raw material are carried out.
[0024] A plurality of groups of quantitative feeding assemblies are arranged between the supports of the top support frame 2 along the circumference of the first brake shaft 11. The quantitative feeding assembly comprises a feeding cylinder 13 mounted on the top support frame 2 along the shaft rod of the first brake shaft 11. One end of the cylinder tube of the feeding cylinder 13 is continuously mounted with a feeding hopper 3. The other end of the cylinder tube of the feeding cylinder 13 is continuously mounted with a discharging pipe 15 extending into the inside of the mixing cylinder 17. A pushing screw 14 is rotatably connected inside the cylinder tube of the feeding cylinder 13. A bevel gear B 16 is mounted at one end of the central shaft of the pushing screw 14. A bevel gear A 12 is mounted on the outside of the shaft rod of the first brake shaft 11 and engages with the bevel gear B 16. When the first brake shaft 11 rotates, it drives the bevel gear A 12 to rotate. The bevel gear A 12 and the bevel gear B 16 are engaged to drive the pushing screw 14 to rotate. The brake fluid raw materials in the feeding hopper 3 are pushed in a spiral quantitative manner along the feeding cylinder 13 and discharged to the mixing cylinder 17 for premixing.
[0025] The mixing cylinder 17 is mounted in the middle of the bottom frame of the top support frame 2. The inside of the cylinder tube of the mixing cylinder 17 is sequentially provided with a first mixing paddle 18 and a second mixing paddle 19 from top to bottom along the shaft rod of the first brake shaft 11. The blades of the first mixing paddle 18 and the second mixing paddle 19 are ladder-shaped and increase in size. When the first brake shaft 11 rotates, it drives the combined linkage operation of the first mixing paddle 18 and the second mixing paddle 19 to perform double rotary cutting mixing work on the discharged raw materials, thereby premixing the raw materials to reduce the difficulty of subsequent uniform mixing.
[0026] A plurality of groups of stirring paddles 6 are arranged along the shaft rod direction of the second brake shaft 5. Symmetrical stirring scrapers 8 are arranged on both sides of the shaft rod of the second brake shaft 5 and are in close contact with the inner wall of the preparation tank 1. The stirring scraper 8 is a U-shaped structure, and the blade of the stirring scraper 8 is provided with a conical blade edge. The stirring scraper 8 is used for circular scraping of the brake fluid raw materials adhered to the wall of the preparation tank 1, so as to avoid adhesion of the raw materials and affect the uniform mixing production effect.
[0027] A plurality of groups of stirring arms 9 are arranged along the direction of the blade of the stirring scraper 8. The stirring arm 9 is a hollow frame structure, and a driven impeller 10 is rotatably connected inside the frame of the stirring arm 9. The combination of the stirring scraper 8 and the stirring arm 9 can be used as a stirring and mixing component at the same time, which can improve the production and mixing rate of the brake fluid raw materials. The driven impeller 10 can be driven to rotate at the same time when the stirring arm 9 rotates and swings, which can play an auxiliary stirring effect.
[0028] The working principle of the utility model is: when producing and mixing the synthetic brake fluid, the brake fluid raw materials are sequentially fed into the feeding hopper 3, the brake motor 4 is controlled to work synchronously, the first brake shaft 11 and the second brake shaft 5 are combined and driven to run, and then the shaft rod upper parts are driven to run, the brake fluid raw materials are quantitatively fed and mixed to produce work;
[0029] When the first brake shaft 11 rotates, on one hand, the bevel gear A12 is driven to rotate, the bevel gear A12 and the bevel gear B16 are meshed and driven to rotate, the pushing screw 14 is driven to rotate, the brake fluid raw materials in the feeding hopper 3 are quantitatively pushed in the spiral way, are quantitatively pushed along the feeding cylinder 13, and are discharged to the mixing cylinder 17 through the discharging pipe 15, on the other hand, the first mixing paddle 18 and the second mixing paddle 19 are combined and driven to run, the discharged raw materials are double-rotated and mixed to work, the raw materials are pre-mixed and proportioned, and the subsequent mixing difficulty is reduced;
[0030] When the brake fluid raw materials are circulated and discharged into the preparation tank 1, the stirring scraper 8 and the stirring paddle 6 are combined and driven to run by the second brake shaft 5, the brake fluid raw materials in the quantitative feeding are synchronously stirred to produce work, the stirring and mixing rate is improved, the uniform stirring production effect among the raw materials is more uniform and fast, and then when the brake fluid raw materials are mixed to produce work, the brake fluid is discharged by opening the valve switch of the discharging valve 7.
[0031] The above only is the preferred embodiment of the utility model, it should be pointed out that, for ordinary technical personnel in the technical field, on the premise of not departing from the principle of the utility model, can make a number of improvements and refinements, these improvements and refinements also should be regarded as the protection scope of the utility model. The structure, device and operation method not specifically described and explained in the utility model, if no special description and limitation, are implemented according to the conventional means in the field.
Claims
1. A device for producing synthetic brake fluid, characterized in that It includes preparation tank (1); The preparation tank (1) is provided with a mixing and batching mechanism on the upper end of the tank body, and a stirring and batching mechanism is installed inside the tank body of the preparation tank (1); The mixing and batching mechanism comprises horizontally opposite top support frames (2), a first brake shaft (11) is installed in the middle of the support frame of the top support frame (2), and a plurality of sets of quantitative feeding assemblies are arranged along the circumference of the first brake shaft (11) between the support frames of the top support frame (2), a mixing cylinder (17) is installed in the middle of the bottom frame of the top support frame (2), and a first mixing paddle (18) and a second mixing paddle (19) are sequentially arranged inside the cylinder tube of the mixing cylinder (17) from top to bottom along the shaft rod direction of the first brake shaft (11); The stirring and batching mechanism comprises a second brake shaft (5) installed inside the tank body of the preparation tank (1), a plurality of sets of stirring paddles (6) are arranged and installed along the shaft rod direction of the second brake shaft (5), and stirring scrapers (8) are symmetrically arranged on both sides of the shaft rod of the second brake shaft (5) and are in close contact with the inner wall of the preparation tank (1), a plurality of sets of stirring arms (9) are arranged along the direction of the blade plate of the stirring scraper (8).
2. A device for producing synthetic brake fluid according to claim 1, characterized in that The quantitative feeding assembly comprises a feeding cylinder (13) installed on the top support frame (2) along the circumference of the shaft rod of the first brake shaft (11), a feeding hopper (3) is installed at one end of the cylinder tube of the feeding cylinder (13) in a lead-through manner, the other end of the cylinder tube of the feeding cylinder (13) is also installed in a lead-through manner, and a discharging pipe (15) extends into the inside of the mixing cylinder (17), and a pushing screw (14) is rotatably connected inside the cylinder tube of the feeding cylinder (13).
3. A device for producing synthetic brake fluid according to claim 2, characterized in that The center shaft of the pushing screw (14) is provided with a bevel gear B (16) at one end, and the shaft rod of the first brake shaft (11) is provided with a bevel gear A (12) engaged with the bevel gear B (16) on the outside.
4. The device for producing synthetic brake fluid according to claim 1, characterized in that, The paddles of the first mixing paddle (18) and the second mixing paddle (19) are ladder-shaped and increase in size.
5. The device for producing synthetic brake fluid according to claim 1, characterized in that, The stirring scraper (8) is in U-shaped structure, and the blade plate of the stirring scraper (8) is provided with a conical blade edge.
6. The device for producing synthetic brake fluid according to claim 1, characterized in that, The stirring arm (9) is in a hollow frame structure, and a driven impeller (10) is rotatably connected inside the frame of the stirring arm (9).
7. The device for producing synthetic brake fluid according to claim 1, characterized in that, The first brake shaft (11) and the second brake shaft (5) are integrally fixed and connected, and a brake motor (4) is installed in the middle of the support frame of the top support frame (2) to drive the first brake shaft (11) and the second brake shaft (5).