Spraying device for spraying and winding thermal insulation pipe
By designing a spray device with an arc-shaped rod, sliding tube, and adjusting seat, the problems of poor cooling effect and excessive water pressure caused by improper distance between the nozzle and the insulation pipe were solved, achieving efficient cooling suitable for insulation pipes of different diameters.
Patent Information
- Application Number
- CN202422532151.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-10-18
AI Technical Summary
Existing spraying devices, when spraying and wrapping insulation pipes, may result in poor cooling effect due to improper distance between the nozzle and the insulation pipe, or excessive water pressure may cause pits on the surface of the insulation pipe, making them unsuitable for insulation pipes of different diameters.
A spraying device comprising an arc-shaped rod, a sliding tube, an adjusting seat, and a water spray pipe is designed. By adjusting the distance and friction between the water spray pipe and the arc-shaped rod, the distance between the nozzle and the outer wall of the insulation pipe is ensured to be within a specified range, preventing deformation caused by excessive water pressure. It is suitable for cooling insulation pipes of different diameters.
This device achieves the goal of ensuring effective spraying while preventing deformation of the insulation pipe surface caused by excessive water pressure, thus broadening its applicability to cooling insulation pipes of different diameters.
Smart Images

Figure CN223628851U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of thermal insulation pipe manufacturing technology, and in particular relates to a spraying device for spraying and wrapping thermal insulation pipes. Background Technology
[0002] Spray coating and winding technology is a production process for insulated pipes. The spray coating and winding process can determine the appropriate insulation layer thickness according to the temperature of the medium being transported in each project. After the PE layer is wound, the insulated pipe needs a rapid cooling process, which requires the use of a spray cooling device. The current spray device is an arc-shaped structure that sprays water from the upper end of the insulated pipe. The nozzle position is fixed. When the distance between the nozzle and the insulated pipe is too close, the water flow can easily cause local pits on the surface of the insulated pipe. When the distance is too far, the spray effect can not cover the surface of the insulated pipe, resulting in poor cooling effect. Utility Model Content
[0003] In view of this, the present invention aims to provide a spraying device for coating and wrapping insulation pipes, in order to solve at least one of the above-mentioned technical problems.
[0004] To achieve the above objectives, the technical solution of this utility model is implemented as follows:
[0005] A spraying device for coating and wrapping insulation pipes, characterized in that it comprises:
[0006] An arc-shaped rod, the lower end of which is connected to the base;
[0007] A sliding tube is installed on the outside of the arc-shaped rod, and there are multiple sliding tubes;
[0008] An adjusting seat is movably connected to the slide tube along the direction of the vertical arc-shaped rod axis;
[0009] A water spray pipe is connected to an adjusting seat. The axis of the water spray pipe is parallel to the axis of the arc-shaped rod. The water spray pipe is provided with multiple nozzles, which are connected to the inside of the water spray pipe. The multiple nozzles are arranged along the length of the water spray pipe.
[0010] Furthermore, the two ends of the water spray pipe are sealed, and a connecting pipe is provided in the middle of the water spray pipe. One end of the connecting pipe is connected to the inside of the water spray pipe, and the other end is connected to the outlet of the water pump through a hose.
[0011] The outer wall of the water spray pipe is provided with multiple mounting pipes, which are evenly arranged along the length of the water spray pipe. Each mounting pipe is equipped with a nozzle, and the outlet of the nozzle is oriented toward the axis of the arc-shaped rod.
[0012] Furthermore, vertical rods are fixed at both ends of the arc-shaped rod, and a bearing tube matching the vertical rod is fixed on the base, with the vertical rod installed inside the bearing tube;
[0013] The vertical rod is provided with a limiting hole one, the receiving pipe is provided with a limiting hole two corresponding to the limiting hole one, the number of the limiting hole two is multiple, the multiple limiting hole two is uniformly arranged along the height direction of the receiving pipe, the limiting hole two is internally provided with a limiting pin, and the limiting pin is sequentially penetrated through the limiting hole two and the limiting hole one.
[0014] Further, the upper end of the receiving pipe is connected with the base through the inclined support rod.
[0015] Further, the sliding pipe is a square pipe, the arc-shaped rod is a square rod, the inner wall of one side of the sliding pipe is fixedly provided with a rubber pad, the side, away from the rubber pad, of the square pipe is provided with a clamping screw hole, the clamping screw hole is internally provided with a clamping bolt, and the clamping bolt clamps the arc-shaped rod.
[0016] Further, the adjusting seat is fixedly provided with a guide plate, the sliding pipe is fixedly provided with a guide pipe matched with the guide plate, and the guide plate is mounted to the inner side of the guide pipe.
[0017] The number of the guide plate is two.
[0018] Further, the sliding pipe is provided with a limiting screw hole corresponding to the guide plate, the limiting screw hole is threadedly connected with a limiting bolt, and the limiting bolt clamps the guide plate.
[0019] Further, the guide plate is provided with multiple limiting grooves, the multiple limiting grooves are uniformly arranged along the moving direction of the guide plate, and the limiting grooves correspond to the positions of the limiting bolts.
[0020] Further, the adjusting seat is fixedly provided with multiple connecting rings, and the water spraying pipe is fixedly connected with the connecting rings.
[0021] Further, the guide plate is located on the end face of the adjusting seat, away from the axis of the arc-shaped rod.
[0022] Compared with the prior art, the spraying device for the spraying and winding heat preservation pipe has the following beneficial effects:
[0023] (1) The spraying device for the spraying and winding heat preservation pipe adjusts the distance between the water spraying pipe and the arc-shaped rod according to the outer diameter of the spraying and winding heat preservation pipe, ensures that the distance between the nozzle and the outer side wall of the heat preservation pipe is within a specified range, prevents the surface of the heat preservation pipe from being deformed due to excessive water pressure, and expands the range of the device while ensuring the spraying effect.
[0024] (2) The spraying device for the spraying and winding heat preservation pipe tightens the clamping bolt to clamp the arc-shaped rod, increases the friction force between the sliding pipe and the arc-shaped rod, prevents the sliding pipe from moving, and is suitable for cooling heat preservation pipes of different diameters by adjusting the position of the sliding pipe. BRIEF DESCRIPTION OF DRAWINGS
[0025] The accompanying drawings, which form a part of the present application, are intended to provide further understanding of the application and are incorporated herein for a purpose of explanations. The present application will become more readily apparent from the detailed description and the drawings wherein:
[0026] Figure 1 A perspective view of the device according to an embodiment of the present application;
[0027] Figure 2 A perspective view of the device according to an embodiment of the present application; Figure 1 A perspective view of the device according to an embodiment of the present application;
[0028] Figure 3 A perspective view of the device according to an embodiment of the present application; Figure 1 A perspective view of the device according to an embodiment of the present application;
[0029] Figure 4 A perspective view of the device according to an embodiment of the present application;
[0030] Figure 5 A perspective view of the device according to an embodiment of the present application;
[0031] Figure 6 A perspective view of the device according to an embodiment of the present application;
[0032] Figure 7 A perspective view of the device according to an embodiment of the present application;
[0033] Figure 8 A perspective view of the device according to an embodiment of the present application;
[0034] Figure 9 A perspective view of the device according to an embodiment of the present application;
[0035] Figure 10 A perspective view of the device according to an embodiment of the present application;
[0036] Figure 11 A perspective view of the device according to an embodiment of the present application;
[0037] BRIEF DESCRIPTION OF DRAWINGS
[0038] 1, arc-shaped rod; 2, base; 3, water spray pipe; 4, sliding pipe; 5, adjusting seat; 6, nozzle; 7, tightening bolt; 8, limiting bolt; 9, limiting pin; 101, vertical rod; 102, limiting hole one; 201, receiving pipe; 202, inclined support rod; 203, limiting hole two; 301, connecting pipe; 302, mounting pipe; 401, guide pipe; 402, limiting threaded hole; 403, tightening bolt hole; 404, rubber pad; 501, guide plate; 502, limiting groove; 503, connecting ring. DETAILED DESCRIPTION
[0039] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0040] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application. In addition, the terms "first", "second" and the like are only for the purpose of description and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" and the like can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0041] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0042] The present application will be described in detail below with reference to the drawings and in combination with the embodiments.
[0043] As Figures 1 to 10As shown, a spraying device for spraying and winding heat preservation pipe, characterized in that, comprising: an arc-shaped rod 1, the lower end of the arc-shaped rod 1 is connected with a base 2; a sliding pipe 4, the sliding pipe 4 is installed on the outer side of the arc-shaped rod 1, the number of the sliding pipe 4 is multiple; an adjusting seat 5, the adjusting seat 5 is movably connected with the sliding pipe 4 along the vertical direction of the axis of the arc-shaped rod 1; a water spraying pipe 3, the water spraying pipe 3 is connected with the adjusting seat 5, the axis of the water spraying pipe 3 is arranged in parallel with the axis of the arc-shaped rod 1, a plurality of nozzles 6 are arranged on the water spraying pipe 3, the nozzles 6 are communicated with the inner side of the water spraying pipe 3, and the plurality of nozzles 6 are arranged along the length direction of the water spraying pipe 3.
[0044] The both ends of the water spraying pipe 3 are sealed, a connecting pipe 301 is arranged at the middle end of the water spraying pipe 3, one end of the connecting pipe 301 is communicated with the inner side of the water spraying pipe 3, and the other end of the connecting pipe 301 is communicated with the water outlet end of a water pump through a hose; a plurality of mounting pipes 302 are arranged on the outer wall of the water spraying pipe 3, the plurality of mounting pipes 302 are uniformly arranged along the length direction of the water spraying pipe 3, one nozzle 6 is arranged on each mounting pipe 302, and the outlet of the nozzle 6 is arranged towards the axis of the arc-shaped rod 1. The nozzle 6 is a conical nozzle or a fan-shaped nozzle, but is not limited thereto.
[0045] In some embodiments, the arc-shaped rod 1 is movably connected with the base 2 through a vertical rod 101 in the vertical direction, vertical rods 101 are fixedly arranged at the both ends of the arc-shaped rod 1, a receiving pipe 201 matched with the vertical rod 101 is fixedly arranged on the base 2, and the vertical rod 101 is installed in the inner side of the receiving pipe 201; a limiting hole one 102 is formed on the vertical rod 101, limiting hole twos 203 corresponding to the limiting hole one 102 are formed on the receiving pipe 201, the number of the limiting hole twos 203 is multiple, the limiting hole twos 203 are uniformly arranged along the height direction of the receiving pipe 201, a limiting pin 9 is arranged in the limiting hole two 203, and the limiting pin 9 sequentially penetrates the limiting hole two 203 and the limiting hole one 102. The upper end of the receiving pipe 201 is connected with the base 2 through a diagonal bracing rod 202, and the diagonal bracing rod 202 improves the connection strength between the receiving pipe 201 and the base 2. When it is needed to adjust the height of the arc-shaped rod 1, the limiting pin 9 is extracted to move the arc-shaped rod 1 up and down, and the limiting pin 9 is reinserted after the arc-shaped rod 1 is moved to a specified position.
[0046] In other embodiments, the arc-shaped rod 1 is movably connected with the base 2 through a pneumatic cylinder in the vertical direction.
[0047] The sliding pipe 4 is a square pipe, the arc-shaped rod 1 is a square rod, a rubber pad 404 is fixedly arranged on the inner wall of one side of the sliding pipe 4, a jacking screw hole is formed on the side of the square pipe away from the rubber pad 404, a jacking bolt 7 is arranged in the jacking screw hole, and the jacking bolt 7 jacks the arc-shaped rod 1. The jacking bolt 7 is tightened to jack the arc-shaped rod 1, the friction between the sliding pipe 4 and the arc-shaped rod 1 is increased, the sliding pipe 4 is prevented from moving, and the sliding pipe 4 is suitable for cooling heat preservation pipes with different diameters by adjusting the position of the sliding pipe 4. According to heat preservation pipes with different diameters, different numbers of spraying pipes are selected. Figure 11 As shown, Figure 11Five water spraying pipes 3 are installed on the left side of the middle, Figure 11 Four water spraying pipes 3 are installed on the right side of the middle,
[0048] In some embodiments, the adjusting seat 5 is movably connected to the sliding pipe 4 through the guide plate 501, the adjusting seat 5 is fixedly provided with the guide plate 501, the sliding pipe 4 is fixedly provided with a guide pipe 401 matched with the guide plate 501, and the guide plate 501 is installed on the inner side of the guide pipe 401; the number of the guide plates 501 is two. A limiting threaded hole 402 corresponding to the guide plate 501 is formed on the sliding pipe 4, a limiting bolt 8 is threadedly connected in the limiting threaded hole 402, and the limiting bolt 8 abuts against the guide plate 501. A plurality of limiting grooves 502 are formed on the guide plate 501, the plurality of limiting grooves 502 are uniformly arranged along the moving direction of the guide plate 501, and the limiting grooves 502 correspond to the positions of the limiting bolt 8. A plurality of connecting rings 503 are fixedly arranged on the adjusting seat 5, and the water spraying pipes 3 are fixedly connected with the connecting rings 503. The guide plate 501 is located on the end face of the adjusting seat 5 away from the axis of the arc-shaped rod 1. By adjusting the position of the guide plate 501, the distance between the water spraying pipe 3 and the arc-shaped rod 1 is adjusted, the distance between the nozzle 6 and the outer side wall of the heat preservation pipe is ensured to be within a specified range, the spraying effect is ensured, the surface of the heat preservation pipe is prevented from being deformed due to excessive water pressure, the height of the arc-shaped plate is adjusted according to the production line, the arc-shaped rod 1 is coaxially arranged with the heat preservation pipe, the range of the device is widened, and the heat preservation pipe rotates and advances along the axial direction.
[0049] In some other embodiments, the adjusting seat 5 is movably connected to the sliding pipe 4 through a gas cylinder.
[0050] Working process:
[0051] In the implementation of the scheme, the length direction of the water spraying pipe 3 is arranged along the axis direction of the heat preservation pipe, the distance between the water spraying pipe 3 and the arc-shaped rod 1 is adjusted according to the outer diameter of the heat preservation pipe wrapped by spraying, the distance between the nozzle 6 and the outer side wall of the heat preservation pipe is ensured to be within a specified range, the spraying effect is ensured, the surface of the heat preservation pipe is prevented from being deformed due to excessive water pressure, the height of the arc-shaped plate is adjusted according to the production line, the arc-shaped rod 1 is coaxially arranged with the heat preservation pipe, the range of the device is widened, and the heat preservation pipe rotates and advances along the axial direction.
[0052] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should be covered in the scope of the claims and the description of the present application.
[0053] The above is only a preferred embodiment of the present application, and is not used to limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A spraying device for a spray and wound thermal insulation pipe, characterized in that, The utility model provides a kind of arc-shaped rod (1), the arc-shaped rod (1) lower end is connected with base (2);Slide pipe (4) is installed in the outer side of arc-shaped rod (1), the quantity of slide pipe (4) is multiple;Adjusting seat (5) is movably connected in the vertical arc-shaped rod (1) axial direction with slide pipe (4);Water jet pipe (3) is connected with adjusting seat (5), the axis of water jet pipe (3) is arranged in parallel with the axis of arc-shaped rod, and multiple nozzles (6) are provided on water jet pipe (3), the nozzle (6) is communicated with the inner side of water jet pipe (3), and multiple nozzles (6) are arranged along the length direction of water jet pipe (3). The both ends of the water jet pipe (3) are sealed, and the middle end of the water jet pipe (3) is provided with a connecting pipe (301). One end of the connecting pipe (301) is communicated with the inner side of the water jet pipe (3), and the other end is communicated with the water outlet of the water pump through a hose. A plurality of mounting pipes (302) are provided on the outer wall of the water jet pipe (3), and the plurality of mounting pipes (302) are uniformly arranged along the length direction of the water jet pipe (3). Each mounting pipe (302) is provided with one nozzle (6), and the outlet of the nozzle (6) is arranged towards the axis of the arc-shaped rod (1). The both ends of the arc-shaped rod (1) are provided with vertical rods (101), and the base (2) is provided with a receiving pipe (201) matched with the vertical rod (101). The vertical rod (101) is installed in the inner side of the receiving pipe (201). The vertical rod (101) is provided with a limiting hole (102), and the receiving pipe (201) is provided with a limiting hole (203) corresponding to the limiting hole (102). The plurality of limiting holes (203) are uniformly arranged along the height direction of the receiving pipe (201), and the limiting hole (203) is provided with a limiting pin (9). The limiting pin (9) penetrates the limiting hole (203) and the limiting hole (102) in sequence.
2. A spray and winding thermal insulation pipe spraying device according to claim 1, characterized in that: The upper end of the receiving pipe (201) is connected with the base (2) through a diagonal brace (202). The slide pipe (4) is a square pipe, the arc-shaped rod (1) is a square rod, the inner wall of one side of the slide pipe (4) is provided with a rubber pad (404), the side of the square pipe away from the rubber pad (404) is provided with a tightening screw hole, and the tightening screw hole is provided with a tightening bolt (7). The tightening bolt (7) tightens the arc-shaped rod (1).
3. A spray and winding thermal insulation pipe spraying device according to claim 1, characterized in that: The adjusting seat (5) is provided with a guide plate (501), and the slide pipe (4) is provided with a guide pipe (401) matched with the guide plate (501). The guide plate (501) is installed in the inner side of the guide pipe (401). The number of the guide plate (501) is two.
4. A spray and winding thermal-insulation pipe spraying device according to claim 3, characterized in that: The slide pipe (4) is provided with a limiting screw hole (402) corresponding to the guide plate (501), and the limiting screw hole (402) is threadedly connected with a limiting bolt (8). The limiting bolt (8) tightens the guide plate (501).
5. A spray and wind insulating pipe spraying device according to claim 1, characterized in that: 6. A spray and wind insulating pipe spraying device according to claim 1, characterized in that: 7. A spray and wind spray and wind insulation pipe spraying device according to claim 6, characterized in that: 8. A spray and wind insulating pipe spraying device according to claim 7, characterized in that: A plurality of limiting grooves (502) are formed on the guide plate (501), and the limiting grooves (502) are uniformly arranged along the moving direction of the guide plate (501) and correspond to the positions of the limiting bolts (8).
9. A spray and wind insulating pipe spraying device according to claim 6, characterized in that: A plurality of connecting rings (503) are fixed on the adjusting seat (5), and the water spraying pipe (3) is fixedly connected with the connecting rings (503).
10. A spray and wind insulating pipe spraying device according to claim 6, characterized in that: The guide plate (501) is located on the end face of the adjusting seat (5) away from the axis of the arc-shaped rod (1).