Anti-erosion composite metal screen
Through multi-layer structure and combined material design, the problem of easy wear of the anti-corrosion composite metal screen coating is solved, achieving effective protection and wear resistance of the screen, extending its service life, and ensuring the stability and accuracy of the screening function.
Patent Information
- Application Number
- CN202422741738.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-11-11
AI Technical Summary
The outer protective coating of existing anti-corrosion composite metal screens is easily worn, resulting in poor anti-corrosion effect.
The outer protective layer, the middle anti-corrosion layer, and the inner anti-corrosion layer are composed of nickel-based alloy, rubber, copper-aluminum alloy, stainless steel, titanium alloy, polytetrafluoroethylene coating, zinc-nickel alloy coating, ceramic coating, and epoxy resin, respectively. Combined with the design of telescopic rods and fixing bolts, the multi-layer tight connection and protection are achieved.
It effectively prevents corrosion from corrosive media, extends the service life of the screen, improves wear resistance, and ensures the stability and accuracy of the screening function.
Smart Images

Figure CN223629016U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal screen technology field especially relates to a kind of anti-erosion composite metal screen. BACKGROUND
[0002] Screen is woven with metal wire or fiber, aperture 0.15~1mm;Can remove and recycle different types and size of suspended solids, screen separation has simple, efficient, low operating cost and other advantages;Generally used for smaller scale wastewater treatment;Screen has many kinds, the main two are vibration screen and hydraulic screen, so-called screen is different from general mesh product;But there is strict series mesh size;And have the function of grading, screening of object particle, mesh product that is in line with the industry, organization, standard approval;Screen does not talk about "count", "count" is only a habit of people to describe screen, it is difficult to overcome for a moment;Screen is different from general mesh product, it has strict mesh size, not "count";Screen size is not isolated, it has series mesh size composition, the purpose is to grade screening, screen is the weaving of metal wire, punching and stretching of metal plate, through certain technical method to be made into mesh product big classification, screen application field spreads industry, agriculture, science and technology, national defense;
[0003] The anti-erosion composite metal screen is disclosed in the publication No. CN215939228U, which comprises a frame, a screen body and a composite metal wire. The screen body is fixedly welded inside the frame, and the frame is provided with a dismounting mechanism outside. The composite metal wire is provided with a compression-resistant reinforcing layer and a corrosion-resistant paint outside. The screen body is provided with two layers, and a buffer mechanism is arranged between the two layers of the screen body.
[0004] When in use, the existing device only protects the screen through the anti-erosion coating on the outside, which makes the outer coating of the screen prone to wear during long-term use, resulting in poor anti-erosion effect. Therefore, we propose an anti-erosion composite metal screen. Utility model content
[0005] Therefore, the present application provides an anti-erosion composite metal screen to solve the above technical problems to some extent.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme:
[0007] The utility model provides an anti-erosion composite metal screen cloth, including fixed frame, the left and right sides of fixed frame are fixedly installed with telescopic link, the middle part of a plurality of telescopic links is provided with connecting frame, the top front and back sides of connecting frame are fixedly installed with fixed bolt, one end outside of fixed bolt is fixedly installed with knob, the side of fixed frame is provided with composite metal screen cloth main part, the composite metal screen cloth main part includes protective outer layer, the side of protective outer layer is fixedly installed with anti-erosion middle layer, the side of anti-erosion middle layer is fixedly installed with anticorrosion inner layer.
[0008] As a further improvement of the above scheme, the protective outer layer includes a protective surface layer, a buffer intermediate layer, and a heat-conducting enhanced bottom layer, the buffer intermediate layer is fixedly installed on one side of the protective surface layer, and the heat-conducting enhanced bottom layer is fixedly installed on one side of the buffer intermediate layer.
[0009] As a further improvement of the above scheme, the anti-erosion middle layer includes a screen body layer, a reinforcing rib layer, and an anti-clogging coating layer, the reinforcing rib layer is fixedly installed on one side of the screen body layer, and the anti-clogging coating layer is fixedly installed on one side of the reinforcing rib layer.
[0010] As a further improvement of the above scheme, the anti-corrosion inner layer includes an anti-corrosion bottom layer, an insulating isolation layer, and a bonding reinforcement layer, the insulating isolation layer is fixedly installed on one side of the anti-corrosion bottom layer, and the bonding reinforcement layer is fixedly installed on one side of the insulating isolation layer.
[0011] As a further improvement of the above scheme, the connecting frame is hollow, two threaded holes are formed in the top of the connecting frame, and the fixed bolt is engaged with the threaded holes.
[0012] By adopting the above technical scheme, the threaded hole facilitates the sliding of the fixed bolt after rotation, the fixed bolt can abut against the telescopic link after sliding, the anti-slip pad above the telescopic link and the fixed bolt can prevent the telescopic link and the connecting frame from being separated after abutting, and the friction force is large.
[0013] As a further improvement of the above scheme, a clamping groove is formed in the top of the telescopic link, and an anti-slip pad is arranged above the fixed bolt and the clamping groove.
[0014] By adopting the above technical scheme, the telescopic link can be locked by the fixed bolt after entering the inside of the connecting frame, the fixed frame is convenient and fast to lock after adjusting the distance, and the plurality of fixed frames are not prone to separation.
[0015] As a further improvement of the above scheme, the fixed frame is L-shaped, a clamping groove is formed in one side of the fixed frame, and the composite metal screen cloth main part is fitted with the clamping groove.
[0016] By adopting the technical scheme, the fixed outer frame and the composite metal screen body are relatively springy, the fixed outer frame is relatively stable after fixing the composite metal screen body, and the composite metal screen body is not easy to separate from the top of the fixed outer frame.
[0017] As a further improvement of the above-mentioned scheme, the material of the protective surface layer is nickel-based alloy, the material of the buffer intermediate layer is rubber, the material of the heat-conducting reinforced bottom layer is copper-aluminum alloy, the material of the screen body layer is stainless steel, the material of the reinforcing rib layer is titanium alloy, the material of the anti-blocking coating layer is polytetrafluoroethylene coating, the material of the anti-corrosion bottom layer is zinc-nickel alloy coating, the material of the insulating isolation layer is ceramic coating, and the material of the bonding reinforcement layer is epoxy resin glue.
[0018] Compared with the prior art, the utility model has the advantages that:
[0019] (1) The anti-erosion composite metal screen of the utility model can adjust the spacing of the fixed outer frame according to the size of the composite metal screen body, the telescopic rod above the fixed outer frame can slide in the inner side of the connecting frame, the fixed outer frame can be fixed outside the composite metal screen body of different sizes, the clamping groove is arranged above the fixed outer frame, the fixed outer frame and the composite metal screen body are connected closely, the fixed outer frame can protect the composite metal screen body, and the telescopic rod and the connecting frame can be locked through the fixing bolt after being connected, so that the plurality of fixed outer frames are not easy to separate.
[0020] (2) The anti-erosion composite metal screen can realize the effects of anti-erosion and anti-corrosion through the protective outer layer, the anti-erosion intermediate layer and the anti-corrosion inner layer, can effectively prevent the erosion of the screen body by the corrosion medium, and prolong the service life of the screen.
[0021] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the following preferred embodiments are described in detail below, and the accompanying drawings are described as follows. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a three-dimensional structure schematic diagram of the anti-erosion composite metal screen proposed by the utility model;
[0023] Figure 2 It is a three-dimensional diagram of the anti-erosion composite metal screen according to the embodiment of the present application, which shows the schematic diagram of the explosion part structure; It is a three-dimensional diagram of the anti-erosion composite metal screen according to the embodiment of the present application, which shows the schematic diagram of the explosion part structure;
[0024] Figure 3 For Figure 2 The amplification structure diagram of the middle A;
[0025] Figure 4 A three-dimensional diagram of a part of the structure of an anti-erosion composite metal screen is shown according to an embodiment of the application.
[0026] Figure 5 A three-dimensional diagram of a part of the structure of an anti-erosion composite metal screen is shown according to an embodiment of the application.
[0027] Reference signs:
[0028] 1, fixed outer frame; 2, telescopic rod; 3, connecting frame; 4, fixed bolt; 5, knob; 6, composite metal screen body; 7, protective outer layer; 8, anti-erosion middle layer; 9, anti-corrosion inner layer; 10, protective surface layer; 11, buffer intermediate layer; 12, heat-conducting reinforced bottom layer; 13, screen body layer; 14, reinforcing rib layer; 15, anti-clogging coating; 16, anti-corrosion bottom layer; 17, insulating isolation layer; 18, bonding reinforcement layer. DETAILED DESCRIPTION
[0029] In order to further understand the invention content, characteristics and effects of the present application, the following examples are given, and the detailed description is as follows in conjunction with the drawings.
[0030] The structure of the present application will be described in detail below in conjunction with the drawings.
[0031] Reference Figures 1-5 An anti-erosion composite metal screen, comprising a fixed outer frame 1, telescopic rods 2 are fixedly installed on the left and right sides of the fixed outer frame 1, a connecting frame 3 is arranged at the middle of the plurality of telescopic rods 2, fixed bolts 4 are fixedly installed on the top of the connecting frame 3, knobs 5 are fixedly installed on the outer side of one end of the fixed bolts 4, a composite metal screen body 6 is arranged between one side of the fixed outer frame 1, the composite metal screen body 6 comprises a protective outer layer 7, an anti-erosion middle layer 8 is fixedly installed on one side of the protective outer layer 7, and an anti-corrosion inner layer 9 is fixedly installed on one side of the anti-erosion middle layer 8.
[0032] In the embodiment, the protective outer layer 7 comprises a protective surface layer 10, a buffer intermediate layer 11 and a heat-conducting reinforced bottom layer 12. The buffer intermediate layer 11 is fixedly installed on one side of the protective surface layer 10, and the heat-conducting reinforced bottom layer 12 is fixedly installed on one side of the buffer intermediate layer 11. The material of the protective surface layer 10 is nickel-based alloy. The nickel-based alloy has excellent corrosion resistance and can resist chemical corrosion of acidic, alkaline solution and chlorine ion-containing corrosive medium environment. In use, it can prevent corrosive media from eroding the screen body and prolong its service life. Its high hardness and good wear resistance can resist physical abrasion such as friction of particulate materials during screening. The material of the buffer intermediate layer 11 is rubber. Rubber has good elasticity and can play a buffering role when the screen is impacted by external forces such as material impact and installation collision, thereby protecting the inner layer structure. The material of the heat-conducting reinforced bottom layer 12 is copper-aluminum alloy. The copper-aluminum alloy has good heat-conducting performance and can quickly conduct heat when the screen is locally heated by friction, thereby avoiding excessive local temperature that affects performance or accelerates corrosion. In addition, it can provide stable support for the outer layer and enhance the overall integrity.
[0033] In the embodiment, the anti-erosion intermediate layer 8 comprises a screen body layer 13, a reinforcing rib layer 14 and an anti-clogging coating 15. The reinforcing rib layer 14 is fixedly installed on one side of the screen body layer 13, and the anti-clogging coating 15 is fixedly installed on one side of the reinforcing rib layer 14. The material of the screen body layer 13 is stainless steel. Stainless steel has good corrosion resistance and good resistance to chlorine ion-containing media, and can resist corrosion to ensure the basic function of the screen. Its strength and hardness can withstand the pressure and friction force of material screening, and the size and shape precision of the mesh are suitable to ensure the accuracy and efficiency of screening. The material of the reinforcing rib layer 14 is titanium alloy. Titanium alloy has high strength, low density and good corrosion resistance, and can enhance the overall strength and rigidity of the screen when arranged in the intermediate layer, thereby preventing the screen from deforming under stress during long-term use and ensuring the screening accuracy and stability without increasing the burden of the screen. The material of the anti-clogging coating 15 is polytetrafluoroethylene coating. The polytetrafluoroethylene coating has a very low surface friction coefficient, which can prevent material from accumulating and clogging on the surface of the screen and in the mesh, thereby improving the screening efficiency and reducing the frequency of manual cleaning. In addition, it has certain chemical corrosion resistance and can enhance the anti-erosion ability of the screen.
[0034] In the embodiment, the anticorrosion inner layer 9 comprises an anticorrosion bottom layer 16, an insulating isolation layer 17 and a bonding reinforcement layer 18. The insulating isolation layer 17 is fixedly installed on one side of the anticorrosion bottom layer 16, and the bonding reinforcement layer 18 is fixedly installed on one side of the insulating isolation layer 17. The material of the anticorrosion bottom layer 16 is a zinc-nickel alloy coating. The zinc-nickel alloy coating provides anticorrosion protection for the screen through the principle of sacrificial anode protection. When the outer protective layer is partially damaged, the zinc-nickel alloy coating preferentially corrodes, releases electrons to inhibit the oxidation reaction of the main metal of the screen, prolongs the overall service life, and has good anticorrosion effect on hidden or difficult-to-maintain areas. The material of the insulating isolation layer 17 is a ceramic coating. The ceramic coating has excellent insulating properties and can effectively isolate static electricity when the screen is used to screen dry powdery materials that have the risk of generating static electricity, preventing the accumulation of static electricity from damaging the screen and surrounding equipment. In addition, the ceramic coating has certain corrosion resistance and high temperature resistance, improving the overall performance. The material of the bonding reinforcement layer 18 is epoxy resin glue. The epoxy resin glue has strong bonding force and can tightly bond the layers of the inner layer and the inner layer and the middle layer, fill small gaps, prevent corrosive media from penetrating into the interior of the screen, ensure the structural stability of the screen, and avoid delamination.
[0035] In the embodiment, the connecting frame 3 is hollow, the top of the connecting frame 3 is provided with two threaded holes, and the fixing bolts 4 are engaged with the threaded holes. In the embodiment, the top of the telescopic rod 2 is provided with a clamping groove, and anti-skid pads are arranged above the fixing bolts 4 and the clamping groove.
[0036] In the embodiment, the fixed outer frame 1 is L-shaped, one side of the fixed outer frame 1 is provided with a clamping groove, and the composite metal screen body 6 is fitted with the clamping groove. In the embodiment, the material of the protective surface layer 10 is a nickel-based alloy, the material of the buffer intermediate layer 11 is rubber, the material of the heat-conducting enhancement bottom layer 12 is copper-aluminum alloy, the material of the screen body layer 13 is stainless steel, the material of the reinforcing rib layer 14 is titanium alloy, the material of the anti-blocking coating 15 is polytetrafluoroethylene coating, the material of the anticorrosion bottom layer 16 is zinc-nickel alloy coating, the material of the insulating isolation layer 17 is ceramic coating, and the material of the bonding reinforcement layer 18 is epoxy resin glue.
[0037] Specific operation is, the device can be according to the size of different composite metal screen body 6, the spacing of fixed outer frame 1 is adjusted, the telescopic rod 2 above the fixed outer frame 1 can be telescopic sliding in the inside of connecting frame 3, the fixed outer frame 1 can be fixed outside the composite metal screen body 6 of different size, the clamping groove is set in the upper of fixed outer frame 1, the fixed outer frame 1 and the composite metal screen body 6 are connected more closely, and the fixed outer frame 1 can protect the composite metal screen body 6, the telescopic rod 2 and connecting frame 3 can be locked after being connected through fixed bolt 4, so that multiple fixed outer frame 1 is not easy to separate;The device can realize the effects of anti-erosion and anticorrosion through protective outer layer 7, erosion-resistant middle layer 8 and corrosion-resistant inner layer 9;Can effectively prevent the erosion of corrosive medium to the screen body, prolong the service life of the screen;Its high hardness and good wear resistance can resist physical wear to a certain extent, can resist corrosion to a certain extent, and ensure the basic function of the screen;Its strength and hardness are sufficient to withstand the screening pressure and friction force of the material, and has appropriate mesh size and shape accuracy, ensuring the accuracy and efficiency of screening;
[0038] It should be noted that, in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0039] While embodiments of the application have been shown and described, it is to be understood that the application is not limited to the details of the embodiments described, since the scope of the application is defined with respect to the appended claims.
Claims
1. An erosion resistant composite metal screen, characterized by, The utility model relates to a composite metal screen body (6) is arranged between the one side of fixed outer frame (1), and the composite metal screen body (6) includes the protective outer layer (7), the protective outer layer (7) one side fixed mounting has the anticorrosion middle layer (8), the anticorrosion middle layer (8) one side fixed mounting has the anticorrosion inner layer (9). The protective outer layer (7) includes a protective surface layer (10), a buffer intermediate layer (11) and a heat-conducting enhanced bottom layer (12), the buffer intermediate layer (11) is fixedly installed on one side of the protective surface layer (10), and the heat-conducting enhanced bottom layer (12) is fixedly installed on one side of the buffer intermediate layer (11).
2. The erosion resistant composite metal screen of claim 1, wherein, The anticorrosion middle layer (8) includes a screen body layer (13), a reinforcing rib layer (14) and an anti-clogging coating layer (15), the reinforcing rib layer (14) is fixedly installed on one side of the screen body layer (13), and the anti-clogging coating layer (15) is fixedly installed on one side of the reinforcing rib layer (14).
3. The erosion resistant composite metal screen of claim 1, wherein, The anticorrosion inner layer (9) includes an anticorrosion bottom layer (16), an insulating isolation layer (17) and a bonding reinforcement layer (18), the insulating isolation layer (17) is fixedly installed on one side of the anticorrosion bottom layer (16), and the bonding reinforcement layer (18) is fixedly installed on one side of the insulating isolation layer (17).
4. The erosion resistant composite metal screen of claim 1, wherein, The connecting frame (3) is hollow, two threaded holes are formed in the top of the connecting frame (3), and the fixed bolts (4) are engaged with the threaded holes.
5. The erosion resistant composite metal screen of claim 1, wherein, The top of the telescopic rod (2) is provided with a clamping groove, and anti-skid pads are arranged above the fixed bolts (4) and the clamping groove.
6. The erosion resistant composite metal screen of claim 1, wherein, The fixed outer frame (1) is L-shaped, a clamping groove is formed in one side of the fixed outer frame (1), and the composite metal screen body (6) is attached to the clamping groove.
7. The erosion resistant composite metal screen of claim 1, wherein, The material of the protective surface layer (10) is nickel-based alloy, the material of the buffer intermediate layer (11) is rubber, the material of the heat-conducting enhanced bottom layer (12) is copper-aluminum alloy, the material of the screen body layer (13) is stainless steel, the material of the reinforcing rib layer (14) is titanium alloy, the material of the anti-clogging coating layer (15) is polytetrafluoroethylene coating, the material of the anticorrosion bottom layer (16) is zinc-nickel alloy coating, the material of the insulating isolation layer (17) is ceramic coating, and the material of the bonding reinforcement layer (18) is epoxy resin glue.
8. The erosion resistant composite metal screen of claim 2, wherein,
Citation Information
Patent Citations
Anti-erosion composite metal screen
CN215939228U