Collecting device for white spirit plastic bottle cap production
By performing two screenings and inspections on the bottle caps in the collection device used for liquor bottle cap production, the problem of poor sealing caused by padding error was solved, ensuring the sealing performance of the bottle caps and reducing the loss of liquor due to evaporation.
Patent Information
- Application Number
- CN202422807747.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-11-18
AI Technical Summary
In the existing technology, errors are prone to occur during the process of adding rubber gaskets to liquor bottle caps, resulting in poor sealing, affecting the airtightness of the liquor, and causing loss due to evaporation.
A collection device for the production of plastic bottle caps for liquor was designed. The bottle caps after padding are sorted twice by a first sorting component and a second sorting component. The first sorting is used to screen and adjust the opening orientation to be consistent. The second sorting is used to detect and sort bottle caps without padding to ensure that the rubber pads are installed correctly.
This effectively avoids the problem of poor sealing caused by the absence of a rubber gasket on the bottle cap, reduces the loss of alcohol through evaporation, and ensures the normal sale of the liquor.
Smart Images
Figure CN223629055U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to liquor bottle cap collection technical field, concretely is a kind of collecting device for liquor plastic bottle cap production. BACKGROUND
[0002] Liquor is one of the important representatives in Chinese food culture, and the processing and production of liquor from grain to bottled liquor needs to go through a long time. Bottle cap is an important part of bottled liquor packaging, and it is also the first place for consumers to contact the product. Bottle cap has the performance of keeping the contents of the product sealed, and also has the function of anti-theft opening and safety. Therefore, bottle cap is widely used in bottled products. In the processing of bottle cap, it is usually necessary to mix raw materials, hot melt, and mold, cooling demolding, ring cutting and finally pad adding and other work processes. Since the production of liquor is large, the production process of liquor bottle cap is mostly in the form of assembly line processing mode, including the final ring cutting and pad adding.
[0003] The existing pad adding process of bottle cap requires high accuracy, and the rubber pad needs to be pressed and embedded on the inner wall of the bottom of the bottle cap. In the pad adding process, some small errors can cause pad adding failure. The existing bottle cap is directly applied to the wine bottle after pad adding, and some bottle caps with failed pad adding are easily applied to the wine bottle, which can cause the wine in the bottle to be not tightly sealed, and can cause the wine in the bottle to evaporate during storage, which can cause great loss to the wine and affect normal sales. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of collecting device for liquor plastic bottle cap production, the bottle cap after pad adding is sorted twice, the first sorting is to the bottle cap with different opening orientations is initially screened, and the bottle cap with consistent opening orientation is adjusted by 180 degrees direction after original opening downward bottle cap is screened by conveying cylinder, so that the opening of bottle cap is upwards, then secondary detection and sorting are carried out, and the second sorting is to the bottle cap that is not pad added after detection, and the unqualified bottle cap after sorting is pad added again, to avoid the problem of liquor evaporation in bottle and loss to liquor due to no rubber pad in bottle cap.
[0005] In order to achieve the above object, the utility model provides the following technical scheme: A collection device for liquor plastic bottle cap production, including support plate, the top side of support plate is provided with first conveyor belt, it is provided with storage bin on support plate and the outside of first conveyor belt, the output of first conveyor belt is provided with first conveying roller way, the side of first conveying roller way is provided with second conveying roller way at interval and is inclined, it is provided with first sorting component between the top of first conveying roller way and second conveying roller way, the output of second conveying roller way is provided with conveying cylinder and is inclined, the arc channel is seted up in conveying cylinder, the output of conveying cylinder and the top of support plate is fixedly provided with second conveyor belt, it is provided with second sorting component on second conveyor belt, it is provided with through -hole that second sorting component is matched with on the side of support plate and second conveyor belt, the bottom of support plate is provided with first collection bin corresponding with through -hole, the bottom of support plate and the downside of second conveyor belt output are provided with second collection bin.
[0006] Preferably, the first sorting component includes two fixedly arranged on the outer wall of the first conveying roller and the second conveying roller Fixed frame, a sliding rod is arranged between the two fixed frames, a sliding block is slidably arranged on the sliding rod, a first cylinder is fixedly arranged on the sliding block, a suction cup is arranged on the power output end of the first cylinder, a second cylinder for driving the sliding block to slide is fixedly arranged on the fixed frame on one side, and the power output end of the second cylinder is fixedly connected with the sliding block through the fixed frame.
[0007] Preferably, the second sorting component includes two support frames and a third cylinder arranged on the outer wall of the second conveyor belt, a height-adjustable cross plate is arranged between the two support frames, a presence sensor is fixedly arranged on the cross plate, the third cylinder is fixedly arranged on the outer wall of the second conveyor belt and located on one side of the support frame, and a push plate is fixedly arranged on the power output end of the third cylinder.
[0008] Preferably, a gap corresponding to the push plate is formed in the side wall of the second conveyor belt, a through hole corresponding to the gap is formed in the support plate, and a protective cover is arranged on the support plate and located at the edge of the through hole.
[0009] Preferably, a height-adjustable cover plate is inclined arranged on the first conveyor belt.
[0010] Preferably, a connecting plate is arranged on the storage bin and located between the bottom of the first conveying roller and the second conveying roller.
[0011] Compared with the prior art, the utility model has the beneficial effects that:
[0012] In this invention, the bottle caps after padding are sorted by a first sorting component and a second sorting component. The first sorting is an initial screening of bottle caps with different opening orientations, so that bottle caps with openings facing down and bottle caps with openings facing up fall into the storage bin. The first sorting component ensures that the opening orientation of the bottle caps is uniform. After screening, bottle caps with the same opening orientation are adjusted 180 degrees by a conveyor to make the bottle caps with openings facing up. Then, a second inspection and sorting is performed. The second sorting is for bottle caps that have not been padded after inspection. After sorting, the unqualified bottle caps are placed on the production line for padding again to avoid the problem of poor sealing caused by the lack of rubber pads inside the bottle caps, which could lead to evaporation of the wine inside the bottle during storage, resulting in wine loss and affecting normal sales. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 ;
[0014] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 ;
[0015] Figure 3 This utility model Figure 1 A schematic diagram of the localized explosion structure;
[0016] Figure 4 This utility model Figure 1 Schematic diagram of the middle conveyor cylinder;
[0017] Figure 5 This utility model Figure 1 A schematic diagram of the structure of the central storage warehouse.
[0018] In the picture:
[0019] 1-Support plate, 2-First conveyor belt, 3-Cover plate, 4-First conveyor roller, 5-Second conveyor roller, 6-Support column, 7-Storage bin, 8-Connecting plate, 9-Support leg, 10-Fixing frame, 11-Slide bar, 12-Slider, 13-First cylinder, 14-Suction cup, 15-Second cylinder, 16-Conveying cylinder, 17-Arc-shaped channel, 18-Second conveyor belt, 19-Support frame, 20-Horizontal plate, 21-Presence sensor, 22-Third cylinder, 23-Push plate, 24-Notch, 25-Through hole, 26-Protective cover, 27-First U-shaped frame, 28-First collection bin, 29-Second U-shaped frame, 30-Second collection bin. Detailed Implementation
[0020] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0021] As shown in Figures 1-5 , a collecting device for Baijiu plastic bottle cap production, comprising a support plate 1, in combination Figure 1 with Figure 3 , the top side of the support plate 1 is obliquely provided with a first conveying belt 2 with adjustable conveying speed, a storage bin 7 is arranged on the support plate 1 and located outside the first conveying belt 2, the bottom plate of the storage bin 7 is provided in an inclined structure, supporting legs 9 are arranged between the bottom plate of the storage bin 7 and the support plate 1 for supporting the storage bin 7, an adjustable height cover plate 3 is obliquely arranged on the first conveying belt 2, preferably, the cover plate 3 is arranged to prevent the storage bin 7 from storing too many bottle caps, and the first conveying belt 2 conveys a large number of bottle caps at a time, the cover plate 3 is also arranged to push the horizontally opened bottle caps on the first conveying belt 2 to the ground, thereby preparing for the next operation process, a first conveying roller 4 is horizontally arranged at the output end of the first conveying belt 2, a second conveying roller 5 is obliquely arranged at one side of the first conveying roller 4 at intervals, in combination Figure 5 with , a connecting plate 8 is arranged on the storage bin 7 and located between the bottom of the first conveying roller 4 and the second conveying roller 5, a first sorting assembly is arranged between the top of the first conveying roller 4 and the second conveying roller 5, preferably, the first sorting assembly is used to initially screen the bottle caps with downward opening, so that the bottle caps with downward opening are conveyed from the first conveying roller 4 to the second conveying roller 5 through the first sorting assembly, the bottle caps with upward opening slide from the gap between the first conveying roller 4 and the second conveying roller 5 to the connecting plate 8, and then fall into the storage bin 7, and the first sorting assembly is arranged to make the openings of the bottle caps uniformly downward.
[0022] Figure 1 , Figure 2 , Figure 3As shown, the first sorting assembly comprises two fixed frames 10, which are respectively fixed on the outer walls of the first conveying roller 4 and the second conveying roller 5, a sliding rod 11 is transversely fixed between the two fixed frames 10, a sliding block 12 is transversely slidably arranged on the sliding rod 11, a first air cylinder 13 is vertically arranged on the sliding block 12, a suction cup 14 is arranged on the power output end of the first air cylinder 13, a second air cylinder 15 for driving the sliding block 12 to slide is transversely fixed on one of the fixed frames 10, the power output end of the second air cylinder 15 penetrates the fixed frame 10 and is fixedly connected with the sliding block 12, a conveying cylinder 16 is obliquely arranged at the output end of the second conveying roller 5, the conveying cylinder 16, the second conveying roller 5, the first conveying roller 4 and the bottom of the first conveying belt 2 are all provided with support columns 6, the other ends of the support columns 6 are fixed on the support plate 1, and the first sorting assembly is combined with the second sorting assembly. Figure 4 As shown, the conveying cylinder 16 is provided with an arc-shaped channel 17, preferably, the arc-shaped channel 17 is arranged to complete the 180-degree angle change of the bottle cap when the bottle cap passes through the arc-shaped channel 17, so that the originally downward-opening bottle cap is adjusted to an upward-opening state.
[0023] It should be noted that the first air cylinder 13, the suction cup 14 and the second air cylinder 15 are respectively connected with an air control valve through air hose, the other end of the air control valve is connected with an air pump through air hose, the signal end of the air control valve is connected with a controller through power line, and the distance of the first air cylinder 13 and the second air cylinder 15 can be controlled through programming, and the time of the suction cup 14 can also be controlled; the above-mentioned circuit and air path connection mode are prior art and do not belong to the range to be protected by the present document, and will not be described in detail here.
[0024] Specifically in the embodiment, the second sorting assembly is combined with Figure 1 , Figure 2 and Figure 3 As shown, the output end of the conveying cylinder 16 and the top of the support plate 1 are transversely fixedly provided with a second conveying belt 18, the second conveying belt 18 is provided with a second sorting assembly, preferably, the second sorting assembly is arranged to first detect and sort the upward-opening bottle cap, the sorted bottle cap can be directly used, and the unsorted bottle cap is placed on the assembly line for re-padded treatment, so as to avoid the problem that the sealing is not tight due to the absence of rubber pad in the bottle cap, the wine in the bottle is volatilized during storage, the wine is damaged, and the normal sales are affected.
[0025] Specifically in the embodiment, the second sorting assembly is combined with Figure 1 , Figure 2 and Figure 3As shown, the second sorting assembly includes two support frames 19 and a third cylinder 22, the two support frames 19 are fixedly arranged on the outer wall of the second conveying belt 18, a height-adjustable cross plate 20 is arranged between the two support frames 19, a presence sensor 21 is fixedly arranged on the cross plate 20, the third cylinder 22 is fixedly arranged on the outer wall of the second conveying belt 18 and located on one side of the support frame 19, the telescopic end of the third cylinder 22 penetrates the outer wall of the second conveying belt 18, the power output end of the third cylinder 22 is fixedly arranged with a push plate 23 inside the outer wall of the second conveying belt 18, further, the sensor 21 is connected with the controller outside through a signal line, the third cylinder 22 is connected with the air control valve outside through an air path hose, the other end of the air control valve is connected with the air pump through an air path hose, the output end of the controller is connected with the circuit of the air control valve through a signal line, the detection result of the sensor 21 is transmitted to the controller through the signal line during work, the controller accepts the signal and makes a judgment, and then transmits the signal to the air control valve, when the sensor 21 detects that there is no rubber pad in the bottle cap, the third cylinder 22 works, so that the bottle cap transmitted on the second conveying belt 18 is sorted out from the second conveying belt 18 by the push plate 23; the above-mentioned circuit and air path connection mode are all prior art, which does not belong to the range to be protected by the present document, and will not be described in detail here.
[0026] Specifically in the present embodiment, in combination with Figure 2 With Figure 3 As shown, the side wall of the second conveying belt 18 is provided with a gap 24 corresponding to the push plate 23, the support plate 1 is provided with a through hole 25 corresponding to the gap 24, the support plate 1 is provided with a protective cover 26 at the edge of the through hole 25, the bottom of the support plate 1 is provided with a first U-shaped frame 27 corresponding to the through hole 25, the first U-shaped frame 27 is provided with a detachable first collection bin 28, the bottom of the support plate 1 is provided with a second U-shaped frame 29 below the output end of the second conveying belt 18, and the second U-shaped frame 29 is provided with a detachable second collection bin 30.
[0027] Working principle:
[0028] When using, the bottle cap is firstly put into the storage bin 7, and is sequentially conveyed onto the first conveying roller 4 by the first conveying belt 2, and is positioned by the cover plate 3 during the conveying process, so that the bottle cap is in the state of opening downward or upward, and the bottle cap is conveyed onto the second conveying roller 5 by the cooperation of the second cylinder 15, the first cylinder 13 and the suction cup 14, and the bottle cap with the opening upward cannot be conveyed onto the second conveying roller 5 because the suction cup 14 cannot contact the top of the bottle cap, so the bottle cap with the opening upward is still on the first conveying roller 4, and the previous bottle cap with the opening upward is pushed off from the first conveying roller 4 after the next bottle cap is conveyed onto the first conveying roller 4 from the first conveying belt 2, and falls into the storage bin 7 from the gap between the first conveying roller 4 and the support of the second conveying roller 5, and the bottle cap conveyed onto the second conveying roller 5 slides into the arc-shaped channel 17 on the conveying cylinder 16 from the second conveying roller 5 arranged obliquely, and the bottle cap slides out of the arc-shaped channel 17 and falls on the second conveying belt 18, and at this time, the bottle cap is in the state of opening upward, and when the bottle cap with the opening upward is conveyed by the second conveying belt 18, whether the rubber pad exists in the bottle cap is identified by the existing sensor 21, and when the rubber pad exists in the bottle cap, the bottle cap is conveyed into the second collecting bin 30 by the second conveying belt 18, and when the existing sensor 21 does not identify that the rubber pad exists in the bottle cap, the existing sensor 21 transmits the signal to the controller, the controller judges and transmits the output signal to the third cylinder 22, and the third cylinder 22 drives the push plate 23 to move when working, and the bottle cap conveyed on the second conveying belt 18 is sorted out from the second conveying belt 18 and falls into the first collecting bin 28 through the through hole 25, and the bottle cap without the pad in the first collecting bin 28 can be placed on the assembly line again for pad adding treatment.
[0029] It is apparent for those skilled in the art that the present application is not limited to the details of the foregoing exemplary embodiments, and the present application can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the foregoing embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the foregoing description, and it is intended to embrace all changes falling within the meaning and range of equivalents of the elements of the claims. Any reference signs in the claims should not be considered as limiting the claims involved.
Claims
1. A collection device for white liquor plastic bottle cap production, comprising a support plate (1), characterized in that: The top side of the support plate (1) is provided with a first conveying belt (2), the support plate (1) and the outer side of the first conveying belt (2) are provided with a storage bin (7), the output end of the first conveying belt (2) is provided with a first conveying roller (4), one side of the first conveying roller (4) is provided with a second conveying roller (5) at intervals, the top of the first conveying roller (4) and the second conveying roller (5) is provided with a first sorting assembly, the output end of the second conveying roller (5) is provided with a conveying cylinder (16) at an angle, the conveying cylinder (16) is provided with an arc-shaped channel (17), the output end of the conveying cylinder (16) and the top of the support plate (1) are fixedly provided with a second conveying belt (18), the second conveying belt (18) is provided with a second sorting assembly, the support plate (1) and one side of the second conveying belt (18) are provided with a through hole (25) matched with the second sorting assembly, the bottom of the support plate (1) is provided with a first collection bin (28) corresponding to the through hole (25), and the bottom of the support plate (1) and the lower side of the output end of the second conveying belt (18) are provided with a second collection bin (30).
2. The collecting device for Baijiu plastic bottle cap production according to claim 1, characterized in that: The first sorting assembly comprises two fixed frames (10) fixedly arranged on the outer walls of the first conveying roller (4) and the second conveying roller (5), a sliding rod (11) is arranged between the two fixed frames (10), a sliding block (12) is slidably arranged on the sliding rod (11), a first air cylinder (13) is fixedly arranged on the sliding block (12), a suction cup (14) is arranged at the power output end of the first air cylinder (13), a second air cylinder (15) for driving the sliding block (12) to slide is fixedly arranged on one side of the fixed frame (10), and the power output end of the second air cylinder (15) penetrates through the fixed frame (10) and is fixedly connected with the sliding block (12).
3. The collecting device for Baijiu plastic bottle cap production according to claim 1, characterized in that: The second sorting assembly comprises two support frames (19) and a third air cylinder (22) arranged on the outer walls of the second conveying belt (18), a height-adjustable cross plate (20) is arranged between the two support frames (19), a presence sensor (21) is fixedly arranged on the cross plate (20), the third air cylinder (22) is fixedly arranged on the outer wall of the second conveying belt (18) and located at one side of the support frame (19), and a push plate (23) is fixedly arranged at the power output end of the third air cylinder (22).
4. The collecting device for white liquor plastic bottle cap production according to claim 3, characterized in that: An opening (24) corresponding to the push plate (23) is formed in the side wall of the second conveying belt (18), a through hole (25) corresponding to the opening (24) is formed in the support plate (1), and a protective cover (26) is arranged on the support plate (1) and located at the edge of the through hole (25).
5. The collecting device for Baijiu plastic bottle cap production according to claim 1, characterized in that: An adjustable height cover plate (3) is arranged on the first conveying belt (2) at an angle.
6. The collecting device for Baijiu plastic bottle cap production according to claim 1, characterized in that: A connecting plate (8) is arranged on the storage bin (7) and located between the bottom of the first conveying roller (4) and the second conveying roller (5).