Film material processing residue scraper convenient for limiting adjustment

By combining the drive mechanism and hydraulic rod, the problem of inconvenient maintenance and replacement of the scraper after installation is solved. This enables convenient installation of the scraper, convenient adjustment and replacement of the scraper during membrane material processing, and convenient cleaning of scraper residue, thereby improving operational efficiency and scraper operating efficiency.

CN223629093UActive Publication Date: 2025-12-05XUANZONG ENERGY TECHNOLOGY (HUBEI) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422750391.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-12-05
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

In the existing technology, the scraper mechanism is inconvenient to inspect and replace after installation, and film residue is easily left on the scraper, which requires manual wiping, causing inconvenience in operation.

Method used

A scraper for removing residual material from membrane material processing is designed to facilitate limit adjustment. Through a combination of a drive mechanism, a hydraulic rod, and a threaded mounting, the scraper can be easily installed, adjusted, and replaced. Combined with the movement of the scraper block and the guide frame, the scraper residue can be cleaned.

Benefits of technology

It enables convenient limit adjustment and replacement of the scraper, simplifies the maintenance process, reduces the difficulty of cleaning scraper residue, and improves operating efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223629093U_ABST
    Figure CN223629093U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of membrane material processing, in particular to a membrane material processing defective material scraper convenient to limit and adjust. According to the technical scheme, the device comprises a mounting base, a first driving mechanism, a mounting frame, a second driving mechanism and a hydraulic rod; a frame is placed on the top end face of the mounting base; an unwinding wheel is arranged on an output shaft of the driving mechanism I through a mounting shaft I; a winding wheel is arranged on an output shaft of the driving mechanism II through a mounting shaft II; a first supporting plate and a second supporting plate are welded to the top end face of the frame. A fourth driving mechanism is installed on the bottom end face of the inner wall of the second supporting plate, and a second lead screw is arranged on an output shaft of the fourth driving mechanism. A driving mechanism III is mounted on the top end surface of the mounting frame; a clamping block is arranged on an output shaft of the hydraulic rod; and the scraper body is sleeved with a scraping block. According to the utility model, membrane material processing is satisfied, the scraper can be clamped and limited during processing, and the scraper can be scraped and cleaned after being used.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of film material processing technology, specifically to a film material processing residual material scraper convenient to limit adjustment. BACKGROUND

[0002] Film is a kind of thin and soft transparent sheet. It is made of plastic, adhesive, rubber or other materials. The scientific explanation of film is: 2D material formed by atom, molecule or ion deposition on the surface of substrate. Example: optical film, composite film, superconducting film, polyester film, nylon film, plastic film, etc. Film is widely used in electronic appliances, machinery, printing and other industries.

[0003] In the preparation process of film material, it is often necessary to soak it in various baths for surface treatment process or washing process, etc. Personnel can use scraper to scrape and clean the residual material on the film material when it is unwound and rolled after washing and drying. However, the scraper and other mechanisms are usually installed by bolts, which causes inconvenience in maintenance and replacement after installation. Moreover, after long time scraping, the scraper is easy to leave residual material on the film, which causes inconvenience to personnel when manually wiping the scraper. Therefore, it needs to be improved. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a film material processing residual material scraper convenient to limit adjustment to solve the problems in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a film material processing residual material scraper convenient to limit adjustment, comprising installation base, drive mechanism one, mounting bracket, drive mechanism two and hydraulic rod,

[0006] The top end face of the installation base is placed with a frame;

[0007] The output shaft of the drive mechanism one is provided with an unwinding wheel through the installation shaft one;

[0008] The output shaft of the drive mechanism two is provided with a winding wheel through the installation shaft two;

[0009] The top end face of the frame is respectively welded with support plate one and support plate two;

[0010] The inner wall bottom end face of the support plate two is installed with drive mechanism four, and the output shaft of the drive mechanism four is provided with screw rod two;

[0011] The top end face of the mounting bracket is installed with drive mechanism three, and the output shaft of the drive mechanism three is provided with screw rod one;

[0012] The output shaft of the hydraulic rod is provided with clamping block, and the clamping block is sleeved with scraper body;

[0013] The scraper body is sleeved with a scraping block.

[0014] Preferably, the frame is provided with a bolt mounted through screw threads, and the bolt is mounted in the mounting base through screw threads. The frame can be fastened and mounted on the mounting base through the bolt.

[0015] Preferably, the driving mechanism one is provided with a mounting plate one, and the bottom end surface of the mounting plate one is welded on the mounting base. The driving mechanism one can be mounted on the mounting base through the mounting plate one.

[0016] Preferably, the driving mechanism two is provided with a mounting plate two, and the bottom end surface of the mounting plate two is welded on the mounting base. The driving mechanism two can be mounted on the mounting base through the mounting plate two.

[0017] Preferably, the mounting frame is sleeved on the support plate one and the support plate two respectively, and the mounting frame is mounted on the screw rod two through screw threads. The mounting frame is sleeved on the support plate one and the support plate two to be limited, and the mounting frame is mounted on the screw rod two through screw threads when being limited.

[0018] Preferably, the hydraulic rod is provided with a connecting frame, and the top end surface of the connecting frame is mounted on the bottom end surface of the mounting frame. The hydraulic rod can be mounted on the bottom end surface of the mounting frame through the connecting frame.

[0019] Preferably, the rear end surface of the scraping block is welded with a guide frame, the guide frame is slidably sleeved in the mounting frame, and the guide frame is mounted on the screw rod one through screw threads. The guide frame is slidably sleeved in the mounting frame to be limited, and the guide frame is mounted on the screw rod one through screw threads when being limited.

[0020] Compared with the prior art, the utility model has the advantages that:

[0021] 1. The utility model discloses a scraper body is set up, when personnel processes membrane material, they can start drive mechanism one, with the help of installation axle one promotes the unwinding wheel rotation, and then realizes the unwinding operation of the membrane material of winding. In the unwinding process, personnel can also open drive mechanism two, and utilize installation axle two to drive the winding wheel to rotate. In this way, the winding wheel can wind the membrane material of unwinding simultaneously, and can wind the membrane material of unwinding. At the same time, personnel can place the scraper body at the bottom end surface of the mounting bracket. After placing, personnel can start hydraulic rod, and push the clamping block to clamp the both ends of the scraper body respectively, so that the scraper body is firmly positioned and installed at the bottom end surface of the mounting bracket. After installation is completed, the scraper body can scrape and clean the residual material on the membrane material during winding. After completing the scraping and cleaning, personnel only need to start the hydraulic rod again, drive the clamping block to move, and release the clamping of the scraper body, so that the scraper body can be easily taken down. This design not only facilitates the limiting adjustment of the scraper body, but also makes the replacement and maintenance more convenient.

[0022] 2. The utility model discloses a scraping block is set up, when personnel processes membrane material, in order to be able to accurate operation according to the actual membrane material's specific position, personnel can sleeve joint in support board one and support board two on the mounting bracket, to realize the limiting function. In the limiting process, the mounting bracket is through the screw thread installation on the screw rod no. 2, so that when personnel start drive mechanism four, it will drive the screw rod no. 2 to rotate. According to the rotation direction of screw rod no. 2, the mounting bracket can realize up and down movement, and then drive the scraper body and the membrane material to contact, and flexibly adjust according to the actual material position. After finishing the cleaning work to the membrane material, in order to prevent the residual material from adhering to the scraper body, personnel can utilize the guide frame to slide and sleeve in the mounting bracket inside mode and limit. When limiting, the guide frame is also through the screw thread installation on the screw rod no. 1. When personnel start drive mechanism three, it will drive the screw rod no. 1 to rotate. According to the rotation direction of screw rod no. 1, the guide frame can realize left and right movement, so as to drive the scraping block to move left and right. In this way, the scraping block can move on the scraper body and scrape and clean the residual material adhered to the scraper body. Through this way, the maintenance and cleaning demand of later period can be satisfied. ACCURACY OF DRAWINGS

[0023] Figure 1 It is the front view structure schematic drawing of the utility model;

[0024] Figure 2 It is the rear view structure schematic drawing of the utility model;

[0025] Figure 3 It is the mounting bracket side view structure schematic drawing of the utility model;

[0026] Figure 4The mounting rack explosion structure schematic view of the utility model.

[0027] In the figure: 1, mounting base; 2, support plate one; 3, bolt; 4, frame; 5, mounting shaft one; 6, unwinding wheel; 7, mounting plate one; 8, drive mechanism one; 9, support plate two; 10, mounting rack; 11, drive mechanism three; 12, screw one; 13, winding wheel; 14, mounting shaft two; 15, drive mechanism two; 16, mounting plate two; 17, drive mechanism four; 18, screw two; 19, guide frame; 20, connecting frame; 21, hydraulic rod; 22, scraping block; 23, scraper body; 24, clamping block. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0029] Embodiment one

[0030] As Figures 1-4 shown, the utility model provides a convenient to limit adjustment's film material processing residual material scraper, including mounting base 1, drive mechanism one 8, mounting rack 10, drive mechanism two 15 and hydraulic rod 21,

[0031] The top end surface of mounting base 1 is placed with frame 4;

[0032] The output shaft of drive mechanism one 8 is provided with unwinding wheel 6 through mounting shaft one 5;

[0033] The output shaft of drive mechanism two 15 is provided with winding wheel 13 through mounting shaft two 14;

[0034] The top end surface of frame 4 is welded with support plate one 2 and support plate two 9 respectively;

[0035] The inner wall bottom end surface of support plate two 9 is installed with drive mechanism four 17, and the output shaft of drive mechanism four 17 is provided with screw two 18;

[0036] The top end surface of the mounting frame 10 is provided with a driving mechanism three 11, and a lead screw one 12 is arranged on the output shaft of the driving mechanism three 11. As is well known to those skilled in the art, the driving mechanism one 8, the driving mechanism two 15, the driving mechanism three 11 and the driving mechanism four 17 are provided as usual, and the driving mechanism one 8, the driving mechanism two 15, the driving mechanism three 11 and the driving mechanism four 17 can be powered by an external power supply and can be externally connected to a control switch for stroke control. The travel switch can be installed on the mounting base 1 for use. They all belong to conventional means or common knowledge, and will not be described here. Those skilled in the art can arbitrarily select and match them according to their needs or convenience. The driving mechanism one 8, the driving mechanism two 15, the driving mechanism three 11 and the driving mechanism four 17 drive the mounting shaft one 5, the mounting shaft two 14, the lead screw one 12 and the lead screw two 18 to rotate, respectively.

[0037] The output shaft of the hydraulic rod 21 is provided with a clamping block 24, and the clamping block 24 is sleeved with a scraper body 23.

[0038] The scraper body 23 is sleeved with a scraping block 22.

[0039] The frame 4 is provided with a bolt 3 by screwing, and the bolt 3 is screwed into the mounting base 1. The frame 4 can be tightly mounted on the mounting base 1 by the bolt 3.

[0040] The driving mechanism one 8 is provided with a mounting plate one 7, and the bottom end surface of the mounting plate one 7 is welded on the mounting base 1. The driving mechanism one 8 can be mounted on the mounting base 1 by the mounting plate one 7.

[0041] The driving mechanism two 15 is provided with a mounting plate two 16, and the bottom end surface of the mounting plate two 16 is welded on the mounting base 1. The driving mechanism two 15 can be mounted on the mounting base 1 by the mounting plate two 16.

[0042] The hydraulic rod 21 is provided with a connecting frame 20, and the top end surface of the connecting frame 20 is mounted on the bottom end surface of the mounting frame 10. The hydraulic rod 21 can be mounted on the bottom end surface of the mounting frame 10 by the connecting frame 20.

[0043] Based on example 1: personnel in the processing of film material, personnel can open the drive mechanism one 8 through the installation shaft one 5 drive pay-off wheel 6 rotation to the film material for pay-off, in pay-off personnel can open the drive mechanism two 15 through the installation shaft two 14 drive winding wheel 13 rotation, make winding wheel 13 rotation can be pay-off film material for winding, and in winding personnel can put scraper body 23 in the bottom end face of mounting bracket 10, after placing personnel can open hydraulic rod 21 push clamping block 24 respectively to the two ends of scraper body 23 are clamped, make scraper body 23 limit installation in the bottom end face of mounting bracket 10, after installation scraper body 23 can be on the film material on the residual material for scraping cleaning, and after scraping open hydraulic rod 21 drive clamping block 24 to move loose the clamping of scraper body 23, so as to meet the scraper body 23 is taken down, convenient for scraper body 23 limit adjustment and take down replacement maintenance.

[0044] Example two

[0045] As Figures 1-4 shown, the utility model provides a convenient to limit adjustment's film material processing residual material scraper, compared with example one, this embodiment still includes: installation base plate 1, drive mechanism one 8, mounting bracket 10, drive mechanism two 15 and hydraulic rod 21,

[0046] The top end face of installation base plate 1 is placed with frame 4;

[0047] The output shaft of drive mechanism one 8 is provided with pay-off wheel 6 through installation shaft one 5;

[0048] The output shaft of drive mechanism two 15 is provided with winding wheel 13 through installation shaft two 14;

[0049] The top end face of frame 4 is respectively welded with support plate one 2 and support plate two 9;

[0050] Support plate two 9's inner wall bottom end face is installed with drive mechanism four 17, and the output shaft of drive mechanism four 17 is provided with screw rod two 18;

[0051] The top end face of mounting bracket 10 is installed with drive mechanism three 11, and the output shaft of drive mechanism three 11 is provided with screw rod one 12;

[0052] The output shaft of hydraulic rod 21 is provided with clamping block 24, and the clamping block 24 is sleeved with scraper body 23;

[0053] The scraper body 23 is sleeved with scraping block 22.

[0054] The mounting frame 10 is sleeved on the support plate one 2 and the support plate two 9 respectively, and the mounting frame 10 is installed on the lead screw two 18 through screw thread, and the mounting frame 10 is limited by being sleeved on the support plate one 2 and the support plate two 9, and the mounting frame 10 is installed on the lead screw two 18 through screw thread when being limited, so that the personnel can drive the lead screw two 18 to rotate by opening the driving mechanism four 17, and the mounting frame 10 can be driven to move up and down according to the rotating direction of the lead screw two 18.

[0055] The rear end face of the scraping block 22 is welded with the guide frame 19, the guide frame 19 is sleeved in the mounting frame 10 in sliding mode, and the guide frame 19 is installed on the lead screw one 12 through screw thread, and the guide frame 19 is limited by being sleeved in the mounting frame 10 in sliding mode, and the guide frame 19 is installed on the lead screw one 12 through screw thread when being limited, so that the personnel can drive the lead screw one 12 to rotate by opening the driving mechanism three 11, and the guide frame 19 can be driven to move left and right according to the rotating direction of the lead screw one 12.

[0056] Based on the embodiment 2, when the personnel processes the film material, the personnel can limit the mounting frame 10 by sleeving the mounting frame 10 on the support plate one 2 and the support plate two 9 according to the actual position of the film material, the mounting frame 10 is installed on the lead screw two 18 through screw thread when being limited, so that the personnel can drive the lead screw two 18 to rotate by opening the driving mechanism four 17, and the mounting frame 10 can be driven to move up and down according to the rotating direction of the lead screw two 18, so as to drive the scraper body 23 to contact the film material, and adjust according to the actual material position, and after cleaning the film material, the personnel can limit the guide frame 19 by sleeving the guide frame 19 in the mounting frame 10 in sliding mode, the guide frame 19 is installed on the lead screw one 12 through screw thread when being limited, so that the personnel can drive the lead screw one 12 to rotate by opening the driving mechanism three 11, and the guide frame 19 can be driven to move left and right according to the rotating direction of the lead screw one 12, so as to drive the guide frame 19 to move left and right, and drive the scraping block 22 to move on the scraper body 23 and scrape and clean the attached residual material on the scraper body 23, thereby meeting the later maintenance and cleaning.

[0057] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A membrane material processing scraper for easy limit adjustment, comprising a mounting base (1), a first drive mechanism (8), a mounting frame (10), a second drive mechanism (15), and a hydraulic rod (21), characterized in that: A frame (4) is placed on the top surface of the mounting base (1); A unwinding wheel (6) is provided on the output shaft of the drive mechanism (8) via a mounting shaft (5); A winding wheel (13) is provided on the output shaft of the second drive mechanism (15) via a mounting shaft (14); The top surface of the frame (4) is respectively welded with support plate one (2) and support plate two (9); The inner wall bottom surface of the support plate 2 (9) is equipped with a drive mechanism 4 (17), and a lead screw 2 (18) is provided on the output shaft of the drive mechanism 4 (17); The top surface of the mounting bracket (10) is equipped with a drive mechanism three (11), and a lead screw one (12) is provided on the output shaft of the drive mechanism three (11); A clamping block (24) is provided on the output shaft of the hydraulic rod (21), and a scraper body (23) is sleeved inside the clamping block (24); A scraping block (22) is sleeved on the scraper body (23); A connecting frame (20) is installed on the hydraulic rod (21), and the top surface of the connecting frame (20) is installed on the bottom surface of the mounting frame (10); a guide frame (19) is welded to the rear end face of the scraper block (22), the guide frame (19) is slidably sleeved in the mounting frame (10), and the guide frame (19) is threadedly installed on the lead screw (12).

2. The membrane material processing residue scraper with easy limit adjustment according to claim 1, characterized in that: Bolts (3) are threadedly mounted on the frame (4), and the bolts (3) are threadedly mounted in the mounting base (1).

3. The membrane material processing residue scraper with easy limit adjustment according to claim 1, characterized in that: The drive mechanism (8) is equipped with a mounting plate (7), and the bottom end of the mounting plate (7) is welded to the mounting base (1).

4. A membrane material processing residue scraper with easy positioning adjustment according to claim 1 or 2, characterized in that: The second drive mechanism (15) is equipped with a second mounting plate (16), and the bottom end face of the second mounting plate (16) is welded to the mounting base (1).

5. The membrane material processing residue scraper with easy limit adjustment according to claim 1, characterized in that: The mounting bracket (10) is respectively sleeved on the support plate one (2) and the support plate two (9), and the mounting bracket (10) is threaded onto the lead screw two (18).