Rack bar shaping device
By designing a rack shaping device, which utilizes a cylinder and a three-position four-way manual valve, precise control over different sizes and bending positions is achieved, solving the problem of tooth profile damage during the shaping process of traditional racks and realizing precise rack shaping.
Patent Information
- Application Number
- CN202423246919.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Traditional tooth shaping methods can easily damage the tooth profile of the product, especially symmetrical double-cusped teeth, which are difficult to handle.
A rack shaping device was designed, which uses a cylinder and a three-position four-way hand valve to adjust the pressing speed and position by controlling the gear position of the three-position four-way hand valve. Combined with the adjustment of the screw hole positions on the base plate and the connecting plate, the groove design of the support seat and the pressure bar block avoids the tooth tip, so as to achieve precise shaping.
It enables precise shaping of racks of different sizes and bending positions, avoiding rack damage and improving shaping efficiency and accuracy.
Smart Images

Figure CN223629263U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to toothed rod shaping technical field especially relates to a toothed rod shaping device. BACKGROUND
[0002] Traditional toothed rod shaping usually uses manual operation, but manual operation is easy to damage the product tooth shape, and some symmetrical double pointed teeth on both sides cannot be operated.
[0003] Therefore, it is necessary to provide a new toothed rod shaping device to solve the above technical problems. UTILITY MODEL CONTENT
[0004] The utility model solves the technical problem to provide a kind of toothed rod and the toothed rod of different bending position of different size can be shaped;Toothed rod shaping device can better avoid the toothed rod damaged.
[0005] To solve the above technical problems, the toothed rod shaping device provided by the utility model comprises: a bottom plate, the top of the bottom plate is symmetrically fixedly installed with two first profiles, one side of the first profile is fixedly installed with a fixed plate, the fixed plate is fixedly installed with a second profile close to one side of the fixed plate, the second profile is fixedly installed between the two first profiles, a cylinder positioning seat is fixedly installed on one side of the second profile away from the fixed plate, a cylinder is fixedly installed on the cylinder positioning seat, the output shaft of the cylinder extends below the cylinder positioning seat and is fixedly installed with a connecting base, a connecting plate is fixedly installed on one side of the connecting base, the connecting plate is located on one side of the first profile away from the fixed plate, the connecting plate is slidably connected with the first profile, a pressing rod block is fixedly installed on the connecting plate, two supporting seats are symmetrically fixedly installed on the top of the bottom plate, and the pressing rod block is matched with the two supporting seats.
[0006] Preferably, the first profile is fixedly installed with a second corner code close to one side of the fixed plate, the second corner code is fixedly connected with the top of the bottom plate, and the first profile is fixedly installed with a first corner code on the opposite side, and the first corner code is fixedly connected with the bottom plate.
[0007] Preferably, the top and bottom of the second profile are fixedly installed with two third corner codes, and the third corner codes are fixedly connected with the corresponding first profiles.
[0008] Preferably, one side of one of the first profiles is fixedly installed with a three-position four-way hand valve, and the three-position four-way hand valve is connected with the cylinder through a pipeline.
[0009] Preferably, the first profile is fixedly installed with an aluminum drag away from one side of the fixed plate, the aluminum drag is fixedly installed with a cylindrical slide rail away from one side of the first profile, the cylindrical slide rail is slidably installed with a sliding table, and the sliding table is fixedly connected with the connecting plate.
[0010] Preferably, the connecting plate is fixedly installed with two fourth corner codes away from one side of the connecting base, and the pressing rod block is fixedly installed at the bottom of the two fourth corner codes.
[0011] Compared with the related art, the gear rod shaping device has the following beneficial effects:
[0012] The gear rod shaping device can shape the gear rod in place through cooperation of the cylinder and the three-position four-way hand valve, can control the pressing speed and position through different gears of the wrench of the three-position four-way hand valve, can adjust the product length and the lowest point height of the shaping extrusion at any time through the plurality of screw hole positions arranged on the bottom plate and the connecting plate, and can avoid the tooth tip of the product through the slots arranged on the supporting seat and the pressing rod block. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 The drawings show a perspective view of the structure of the gear rod shaping device provided by the utility model;
[0014] Figure 2 The drawings show a perspective view of the structure of the gear rod shaping device provided by the utility model;
[0015] Figure 3 The drawings show a perspective view of the structure of the gear rod shaping device provided by the utility model;
[0016] Figure 4 The drawings show a perspective view of the structure of the gear rod shaping device provided by the utility model;
[0017] Figure 5 The drawings show a perspective view of the structure of the gear rod shaping device provided by the utility model; Figure 1 The drawings show an exploded structure diagram.
[0018] In the drawings, 1 is a bottom plate, 2 is a first corner code, 3 is a second corner code, 4 is a first profile, 5 is a supporting seat, 6 is a second profile, 7 is a cylindrical slide rail, 8 is an aluminum drag, 9 is a pressing rod block, 10 is a third corner code, 11 is a connecting plate, 12 is a sliding table, 13 is a connecting base, 14 is a fixed plate, 15 is a cylinder positioning seat, 16 is a three-position four-way hand valve, and 17 is a cylinder. DETAILED DESCRIPTION
[0019] The utility model will be further described in combination with the drawings and embodiments.
[0020] Please refer to Figure 1、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 wherein, Figure 1 is a perspective view of the rack shaping device according to the present application; Figure 2 is a perspective view of the rack shaping device according to the present application; Figure 3 is a perspective view of the rack shaping device according to the present application; Figure 4 is a perspective view of the rack shaping device according to the present application; Figure 5 is Figure 1 the exploded view. The rack shaping device comprises: a bottom plate 1, the top of the bottom plate 1 is symmetrically fixedly installed with two first profiles 4, one side of the first profile 4 is fixedly installed with a fixed plate 14, the fixed plate 14 is fixedly installed with a second profile 6 near one side of the fixed plate 14, the second profile 6 is fixedly installed between the two first profiles 4, a cylinder positioning seat 15 is fixedly installed on one side of the second profile 6 away from the fixed plate 14, a cylinder 17 is fixedly installed on the cylinder positioning seat 15, the output shaft of the cylinder 17 extends below the cylinder positioning seat 15 and is fixedly installed with a connecting base 13, a connecting plate 11 is fixedly installed on one side of the connecting base 13, the connecting plate 11 is located on one side of the first profile 4 away from the fixed plate 14, the connecting plate 11 is in sliding connection with the first profile 4, a pressing rod block 9 is fixedly installed on the connecting plate 11, two supporting seats 5 are symmetrically fixedly installed on the top of the bottom plate 1, the pressing rod block 9 is matched with the two supporting seats 5.
[0021] One side of the first profile 4 near the fixed plate 14 is fixedly installed with a second corner code 3, the second corner code 3 is fixedly connected with the top of the bottom plate 1, the first profile 4 is fixedly installed with a first corner code 2 on the opposite side, and the first corner code 2 is fixedly connected with the bottom plate 1.
[0022] The top and bottom of the second profile 6 are fixedly installed with two third corner codes 10, and the third corner codes 10 are fixedly connected with the corresponding first profiles 4.
[0023] One side of one of the first profiles 4 is fixedly installed with a three-position four-way hand valve 16, and the three-position four-way hand valve 16 is connected with the cylinder 17 through a pipeline.
[0024] The first profile 4 is fixedly installed with an aluminum pull 8 away from the fixed plate 14, the aluminum pull 8 is fixedly installed with a cylindrical slide rail 7 away from one side of the first profile 4, a sliding table 12 is slidingly installed on the cylindrical slide rail 7, and the sliding table 12 is fixedly connected with the connecting plate 11.
[0025] The fourth corner code is arranged on the front end of the connecting plate 11, and the pressing rod block 9 is arranged below the fourth corner code.
[0026] In the embodiment, the first corner code 2, the second corner code 3 and the support seat 5 are fixedly connected with the bottom plate 1 through bolts, and a plurality of adjusting holes in a rectangular distribution are formed in the top of the bottom plate 1.
[0027] The working principle of the gear rod shaping device is as follows:
[0028] In use, first, the handle of the three-position four-way hand valve 16 is rotated, and the air cylinder 17 is lifted upward, because the connecting base 13 is arranged below the air cylinder 17, the connecting plate 11 is arranged at the front end of the connecting base 13, the sliding table 12 is arranged on the two sides of the connecting plate 11, the fourth corner code is arranged at the front end of the connecting plate 11, and the pressing rod block 9 is arranged below the fourth corner code, so the whole extrusion part moves upward on the cylindrical sliding rail 7 until the pressing rod block 9 reaches the initial position at the highest position.
[0029] The gear rod is placed on the support seat 5, the handle of the three-position four-way hand valve 16 is rotated, and the air cylinder 17 is extruded downward, along with the descending of the output shaft of the air cylinder 17, the whole extrusion part composed of the connecting base 13, the connecting plate 11, the sliding table 12, the fourth corner code and the pressing rod block 9 moves downward on the cylindrical sliding rail 7, and the gear rod is extruded and deformed, then the handle of the three-position four-way hand valve 16 is rotated in the reverse direction, and the extrusion is lifted repeatedly until the gear rod reaches the visual level, and at this time, the work of shaping the gear rod is completed, and after the work is completed, the handle of the three-position four-way hand valve 16 is rotated in the reverse direction, and the output shaft of the air cylinder 17 is lifted to the initial position.
[0030] Compared with the related art, the gear rod shaping device has the following beneficial effects:
[0031] The gear rod shaping device can shape the gear rod in place through the cooperation of the air cylinder 17 and the three-position four-way hand valve 16, the down pressure speed and position can be controlled by controlling different gears of the wrench of the three-position four-way hand valve 16, the plurality of screw hole positions arranged on the bottom plate 1 and the connecting plate 11 can be adjusted at any time to adapt to the product length and the lowest point height of the shaping extrusion at different positions, and the slots arranged on the support seat 5 and the pressing rod block 9 can avoid the tooth tip of the product.
[0032] The above merely illustrates the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.
Claims
1. A rack shaping device, characterized by, Include: The top of the bottom plate is symmetrically fixedly installed with two first profiles, one side of the first profile is fixedly installed with a fixed plate, the fixed plate is fixedly installed with a second profile close to one side of the fixed plate, the second profile is fixedly installed between the two first profiles, the second profile is fixedly installed with a cylinder positioning seat away from one side of the fixed plate, the cylinder positioning seat is fixedly installed with a cylinder, the output shaft of the cylinder extends below the cylinder positioning seat and is fixedly installed with a connecting base, one side of the connecting base is fixedly installed with a connecting plate, the connecting plate is located away from one side of the first profile, the connecting plate is in sliding connection with the first profile, the connecting plate is fixedly installed with a pressure rod block, the top of the bottom plate is symmetrically fixedly installed with two support seats, the pressure rod block is matched with the two support seats.
2. The toothed bar reshaping device of claim 1, wherein, The first profile is fixedly installed with a second corner code close to one side of the fixed plate, the second corner code is fixedly connected with the top of the bottom plate, the first profile is fixedly installed with a first corner code on the opposite side, and the first corner code is fixedly connected with the bottom plate.
3. The toothed bar reshaping device of claim 1, wherein, The top and bottom of the second profile are fixedly installed with two third corner codes, and the third corner codes are fixedly connected with the corresponding first profiles.
4. The toothed bar reshaping device of claim 1, wherein, One side of one of the first profiles is fixedly installed with a three-position four-way hand valve, and the three-position four-way hand valve is connected with the cylinder through a pipeline.
5. The toothed bar reshaping device of claim 1, wherein, The first profile is fixedly installed with an aluminum drag away from the fixed plate, the aluminum drag is fixedly installed with a cylindrical slide rail away from one side of the first profile, the cylindrical slide rail is slidably installed with a sliding table, and the sliding table is fixedly connected with the connecting plate.
6. The toothed bar reshaping device of claim 1, wherein, The connecting plate is fixedly installed with two fourth corner codes away from one side of the connecting base, and the pressure rod block is fixedly installed at the bottom of the two fourth corner codes.