Automatic edge cutting and distributing mechanism for metal shell
By designing an automatic trimming and material distribution mechanism for metal casings, the problems of sprue removal and deformation trimming of casting parts were solved, enabling efficient mass production.
Patent Information
- Application Number
- CN202423052044.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing technologies are insufficient for efficiently removing sprues and correcting deformation in castings, thus failing to meet the high-efficiency requirements of mass production.
Design an automatic trimming and material distribution mechanism for metal shells, including a robotic arm suction module, a sprue cutting module, a shaping module, and a finished product discharge module. The mechanism achieves rapid removal and deformation trimming of sprues through robotic arm gripping, punching, shaping, and material distribution processes.
It enables rapid removal and deformation trimming of sprue gates in castings, improving production efficiency and meeting the technical requirements of mass production.
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Figure CN223629317U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic equipment technical field, concretely relates to a metal shell automatic edge cutting and distributing mechanism. BACKGROUND
[0002] The pouring part is widely used in modern production and life, and the non-standard design of the metal shell of various electronic products can be produced by adopting injection molding or die casting, the water gap connected with the runner of the injection molded product also needs to be removed without trace, in order to quickly remove the water gap of the batch production pouring part, and the deformation of the pouring part after removing the water gap is trimmed, we need to specially design a high-efficiency automatic cutting, shaping and distributing equipment to meet the technical requirement of high-efficiency production. CONTENT OF THE UTILITY MODEL
[0003] The utility model aims at: in view of the technical requirement of the above background art, we provide a metal shell automatic edge cutting and distributing mechanism.
[0004] The technical scheme adopted to solve the above problems is:
[0005] A metal shell automatic edge cutting and distributing mechanism, including mechanical hand suction module that cooperation mechanical arm grabs the pouring part, cut water gap module, shaping module, finished product discharge module and transfer sliding table,
[0006] The mechanical hand suction module includes a horizontal distance adjusting cylinder, a vertical distance adjusting cylinder, a suction disc and a plurality of suction nozzles fixed on the suction disc, the suction nozzles are opposite to the upper surfaces of a plurality of pouring part products in the positioning carrier of the production line and implement suction and grabbing actions, and under the driving of the mechanical hand, the suctioned a plurality of pouring parts are placed neatly in the cut water gap module,
[0007] The cut water gap module is used for cutting and separating the metal shell part and the runner part of the pouring part, and includes a cutting cylinder, a guide rod guide sleeve assembly, a cutting pressure plate, a cutting upper die, a cutting lower die, a cutting table and a waste chute, the cutting cylinder drives the cutting pressure plate to lift, the lower end surface of the cutting pressure plate is provided with the cutting upper die opposite to the cutting groove arranged on each cutting table, the cutting table is provided with the cutting lower die below, and the cutting lower die is provided with a cutting edge opposite to each cutting groove position, the cutting upper die is pressed to cooperate with the cutting edge of the cutting lower die to cut the water gap between the metal shell and the runner, to obtain a semi-finished metal shell, and the waste falls through the waste chute and is fed to the shaping module by the transfer sliding table,
[0008] The shaping module comprises a shaping cylinder, a guide rod guide sleeve assembly, a shaping pressing plate, a shaping pressing rod and a shaping platform, the shaping cylinder drives the shaping pressing plate to press downward, the lower end surface of the shaping pressing plate is opposite to each fed semi-finished metal shell to implement pressing shaping of the bending part caused by corresponding cutting, and after shaping is completed, the semi-finished metal shell is transferred to the finished product discharging module by the transfer sliding table,
[0009] The finished product discharging module comprises a discharging cylinder, and a plurality of discharging nozzles defined by a positioning plate and used for adsorbing the finished metal shell and placing the finished metal shell into each storage box below.
[0010] The metal shell automatic edge cutting and material separating mechanism has the advantages that:
[0011] The metal shell automatic edge cutting and material separating mechanism is convenient to quickly remove the water gap of the casting product in batch production, and can trim the deformation of the casting product after the water gap is removed, and the cutting, shaping and final material separating and storing are sequentially completed by the transfer sliding table, and the metal shell automatic edge cutting and material separating mechanism is practical and convenient. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a structural schematic view of the metal shell automatic edge cutting and material separating mechanism in the embodiment;
[0013] Figure 2 It is a side view of the mechanical hand suction module in the embodiment;
[0014] Figure 3 It is a side view of the water gap cutting module in the embodiment;
[0015] Figure 4 It is Figure 3 It is an enlarged view of part A in the figure;
[0016] Figure 5 It is a structural schematic view of the shaping module in the embodiment;
[0017] 1, the mechanical hand suction module, 2, the water gap cutting module, 3, the shaping module, 4, the finished product discharging module, 5, the storage box, 6, the horizontal distance adjusting cylinder, 7, the positioning carrier, 8, the casting product, 9, the suction nozzle, 10, the adsorption disc, 11, the vertical distance adjusting cylinder, 12, the punching cylinder, 13, the guide rod guide sleeve assembly, 14, the punching pressing plate, 15, the punching carrier, 16, the waste chute, 17, the upper punching die, 18, the punch, 19, the cutting edge, 20, the lower punching die, 21, the punching groove, 22, the runner, 23, the shaping cylinder, 24, the shaping pressing plate, 25, the shaping pressing rod, 26, the discharging cylinder, 27, the discharging nozzle. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the specification.
[0019] Please refer to Figures 1 to 5 The embodiment provides a metal shell automatic edge cutting and distributing mechanism, which comprises a mechanical hand suction module 1 cooperating with a mechanical arm to grab a cast part, a water gap cutting module 2, a shaping module 3, a finished product discharging module 4 and a transfer sliding table. The mechanical hand suction module 1 comprises a horizontal distance adjusting air cylinder 6, a vertical distance adjusting air cylinder 11, a suction disc 10 and a plurality of suction nozzles 9 fixed to the suction disc 10. The suction nozzles 9 are opposite to the upper surfaces of a plurality of cast part products 8 in a production line positioning carrier 7 and perform suction and grabbing actions on the upper surfaces of the cast part products 8, and the suctioned cast parts are placed in the water gap cutting module 2 under the driving of the mechanical hand. The water gap cutting module 2 is used for cutting and separating the metal shell part from the runner 22 part of the cast part and comprises a cutting air cylinder 12, a guide rod guide sleeve assembly 13, a cutting pressure plate 14, a cutting upper die 17, a cutting lower die 20, a cutting loading table 15 and a waste sliding chute 16. The cutting air cylinder 12 drives the cutting pressure plate 14 to perform lifting actions. The lower end surface of the cutting pressure plate 14 is provided with the cutting upper die 17 and is opposite to the cutting groove 21 arranged in an array on each cutting loading table 15. The cutting lower die 20 is arranged below the cutting loading table 15 and is opposite to the cutting edge 19 arranged at the position of each cutting groove 21. The cutting upper die 17 is lowered to cooperate with the cutting edge 19 of the cutting lower die 20 to cut the water gap between the metal shell and the runner 22, so that a semi-finished product metal shell is obtained. The waste falls through the waste sliding chute 16 and is fed to the shaping module 3 by the transfer sliding table. The shaping module 3 comprises a shaping air cylinder 23, the guide rod guide sleeve assembly 13, a shaping pressure plate 24, a shaping pressure rod 25 and a shaping platform. The shaping air cylinder 23 drives the shaping pressure plate 24 to be lowered. The lower end surface of the shaping pressure plate 24 is opposite to each fed semi-finished product metal shell and performs pressing shaping on the corresponding cutting caused bending part. After shaping, the semi-finished product metal shell is transferred to the finished product discharging module 4 by the transfer sliding table. The finished product discharging module 4 comprises a discharging air cylinder 26 and a plurality of discharging suction nozzles 27 defined by a positioning plate and used for suction and placing the finished product metal shell into each storage box 5 below.
[0020] The transfer sliding table is arranged on both sides of the water gap cutting module, the shaping module and the finished product discharging module in parallel through a sliding block sliding rail and supports the cutting loading table to be transferred in sequence and is controlled and positioned by a synchronous belt.
[0021] The above describes the embodiments of the utility model in detail in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes, modifications, replacements and modifications can be made within the knowledge range of the ordinary skilled in the art without departing from the purpose of the utility model, and the range of the utility model is defined by the appended claims and equivalents thereof.
Claims
1. A metal shell automatic trimming and distributing mechanism, comprising a mechanical hand suction module for grabbing castings, a water gap cutting module, a shaping module, a finished product discharging module and a transfer slide, characterized in that: the water gap cutting module is used for cutting and separating the metal shell part from the runner part of the castings, comprising a cutting cylinder, a guide rod guide sleeve assembly, a cutting pressure plate, a cutting upper die, a cutting lower die, a cutting loading table and a waste chute, the cutting cylinder drives the cutting pressure plate to lift, the cutting pressure plate lower end surface is provided with the cutting upper die opposite to the cutting groove arranged on each cutting loading table, and the cutting lower die is arranged below the cutting loading table, the shaping module comprises a shaping cylinder, a guide rod guide sleeve assembly, a shaping pressure plate, a shaping pressure rod and a shaping platform, the shaping cylinder drives the shaping pressure plate to press down, the shaping pressure plate lower end surface is opposite to the corresponding bending part of each fed semi-finished metal shell to press and shape, and the transfer slide transfers the finished product discharging module after shaping.
2. The metal casing automatic trimming and separating mechanism according to claim 1, characterized in that: the mechanical hand suction module comprises a horizontal distance adjusting cylinder, a vertical distance adjusting cylinder, a suction disc and a plurality of suction nozzles fixed on the suction disc, the suction nozzles are opposite to the upper surfaces of a plurality of castings in the production line positioning carrier to implement suction and grabbing action, and the suction nozzles are placed in the water gap cutting module under the action of the mechanical hand.
3. The metal casing auto-knurling and separating mechanism according to claim 1, wherein: the cutting lower die is provided with a cutting edge opposite to each cutting groove position, the cutting upper die cooperates with the cutting edge of the cutting lower die to cut the water gap between the metal shell and the runner, obtain the semi-finished metal shell, the waste falls through the waste chute, and is fed to the shaping module by the transfer slide.
4. The metal casing auto-knurling and separating mechanism according to claim 1, wherein: the finished product discharging module comprises a discharging cylinder, a plurality of discharging suction nozzles defined by a positioning plate to suction and distribute the finished metal shell into the lower storage boxes.