Flange plate splicing fixing table of cylindrical power transmission tower

Abstract

A plurality of vertical plates are evenly distributed on the top face of a table plate of an operation table, the edges of the tops of the vertical plates are flush, and a plurality of positioning blocks are evenly distributed on the portions, located on the tops of the vertical plates, of the operation table with the center of the operation table as the center. The flange unit plates used for splicing the flange plate are in positioning contact with the corresponding positioning blocks respectively, and the flange unit plates are sequentially spliced to form the flange plate. According to the structure, according to the flange plate splicing fixing table of the cylindrical power transmission tower, the flange unit plate can be horizontally placed on the operation table, and the position of the flange unit plate can be conveniently moved and adjusted on the operation table; in addition, welding slag or medicine residues generated when the temporary fixing plate and the connecting strip are fixed to the flange unit plate in a spot welding mode can directly fall on the table plate, and the situation that the welding slag or the medicine residues are left on the flange unit plate to affect follow-up operation of the flange plate and even fall into a welding groove to affect follow-up welding quality of the flange unit plate is avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of high-voltage iron tower connecting flange technical field, specifically a kind of flange plate splicing fixed platform of cylinder type transmission iron tower. BACKGROUND

[0002] Flange plate is suitable for connecting pipe component. In the production of large power iron tower, communication iron tower, flange plate will also be used, but due to the size of large iron tower is huge, so its pipe diameter is larger, and even the inner diameter can reach more than one meter, so the size of flange plate is also larger, and the thickness of flange plate is also thicker, generally more than 20mm. Such oversized flange plate cannot be directly processed due to size, generally a plurality of flange unit plates are cut from steel plate with corresponding thickness, and then the flange unit plates are sequentially spliced and fixed for welding. The welding equipment fully welds the welding groove between adjacent flange unit plates. Due to the thickness of the flange unit plate used for splicing the flange plate is thicker, the groove depth of the welding groove is also deeper, and the amount of welding material is also larger. When a large amount of welding material is accumulated in the welding groove, the adjacent flange unit plates will deform due to the high temperature of the welding material, and even the high-temperature molten welding material will escape from the bottom weld. If deformation occurs, the flange plate after welding needs to be reshaped. If the welding material escapes, the escaped welding material needs to be cut and polished later. The strength and hardness of such welding material are very high, which makes cutting and polishing very troublesome. Moreover, the cost of welding material used for such flange plate welding is relatively high, and the escaped welding material will also increase production cost and waste.

[0003] Therefore, the applicant urgently needs to provide a device that not only facilitates the splicing of flange unit plates, but also prevents the flange plate from bending during welding and prevents the welding material from escaping from the weld. UTILITY MODEL CONTENTS

[0004] The utility model aims at overcoming the shortcomings of the prior art and providing a flange plate splicing and fixing platform for a cylinder type transmission iron tower. Through the action of the vertical plate, the flange unit plates can be placed horizontally on the operation table, and the position of the flange unit plates on the operation table can be adjusted conveniently. Moreover, the welding slag or slag produced during the point welding of the temporary fixing plate, the connecting strip, and the flange unit plate can directly fall on the table plate, avoiding the influence of the welding slag or slag on the subsequent operation of the flange plate or even the influence of the welding slag or slag on the subsequent welding quality of the flange unit plate after falling into the welding groove.

[0005] The technical solution adopted by the utility model is as follows:

[0006] The flange plate splicing fixing table of the cylinder type power transmission tower comprises an operation table provided with supporting legs at the bottom, a plurality of vertical plates are uniformly distributed on the top surface of the table plate of the operation table, the top edges of the vertical plates are flush, a plurality of positioning blocks are uniformly distributed on the top of the vertical plates with the center of the operation table as the center, each flange unit plate for splicing the flange plate is positioned and contacted with the corresponding positioning block, the welding grooves arranged at the adjacent ends of the two adjacent flange unit plates are respectively directed downward, and the flange unit plates are sequentially spliced to form the flange plate.

[0007] The further improved scheme of the utility model is that the center of the table plate of the operation table is provided with a center hole penetrating up and down.

[0008] The further improved scheme of the utility model is that the center hole extends downward to form a slag falling pipe.

[0009] The further improved scheme of the utility model is that the table plate is downwardly inclined along the direction of the edge to the center hole.

[0010] The further improved scheme of the utility model is that the inclination angle between the table plate and the horizontal plane is within the range of 3-5 degrees.

[0011] The further improved scheme of the utility model is that the edge of the table plate is provided with an annular retaining edge upwardly, and the top of the annular retaining edge is higher than the top of the vertical plate.

[0012] The further improved scheme of the utility model is that the vertical plates are uniformly distributed in multiple rows with the center of the table plate as the center and along the radial direction of the table plate.

[0013] The further improved scheme of the utility model is that the vertical plates in the two adjacent rows are staggered and arranged at the vertical plates corresponding to one end of the center hole.

[0014] The further improved scheme of the utility model is that the positioning blocks are respectively positioned and contacted with the middle portions of the flange unit plates.

[0015] The further improved scheme of the utility model is further provided with a connecting strip fixedly connected to the top surface of the splicing position of the two adjacent flange unit plates, the connecting strip is arranged along the splicing joint of the splicing position of the two adjacent flange unit plates, and the two ends of the connecting strip are respectively fixedly connected with the temporary fixing plates A temporarily fixed to the inner side and the outer side of the splicing position, the top surface of the two adjacent flange unit plates is provided with the temporary fixing plate B crossing the splicing joint at the splicing position, the two ends of the bottom edge of the temporary fixing plate B are respectively fixedly connected with the corresponding flange unit plates, the middle portion of the bottom edge of the temporary fixing plate B is provided with a through groove, and the connecting strip penetrates through the through groove.

[0016] The utility model has the advantages that:

[0017] First, the flange plate splicing fixing table of the cylinder type power transmission tower of the utility model, through the role of the vertical plate, thereby not only can the flange unit plate be placed horizontally on the operation table, but also can the flange unit plate be conveniently moved on the operation table to adjust the position, in addition, the welding slag or slag produced when the temporary fixing plate and the connecting strip are fixed with the flange unit plate by spot welding can directly fall on the table plate, avoiding that the welding slag or slag remains on the flange unit plate to affect the subsequent operation of the flange plate, even falling into the welding groove to affect the subsequent welding quality of the flange unit plate.

[0018] Second, the flange plate splicing fixing table of the cylinder type power transmission tower of the utility model, through the center hole arranged on the table plate and the downward inclination of the table plate along the edge to the center hole, thereby the welding slag and slag falling on the table plate can be automatically moved to the position of the center hole along the table plate under the action of gravity and fall downward from the center hole into the waste collecting groove, avoiding that the welding slag and slag form accumulation on the table plate.

[0019] Third, the flange plate splicing fixing table of the cylinder type power transmission tower of the utility model, the center hole extends downward to form a slag falling pipe, through the role of the slag falling pipe, thereby the welding slag and slag on the table plate play a guiding role when falling, avoiding that the welding slag and slag fall outside the waste collecting groove to pollute the surrounding ground environment.

[0020] Fourth, the flange plate splicing fixing table of the cylinder type power transmission tower of the utility model, through the role of the annular turn-up arranged upward on the edge of the table plate, the welding slag and slag can be avoided to splash to the outside of the operation table to pollute the surrounding ground environment.

[0021] Fifth, the flange plate splicing fixing table of the cylinder type power transmission tower of the utility model, the distribution structure of the vertical plate can further facilitate the welding slag and slag on the table plate to smoothly roll to the center hole, avoiding that the welding slag and slag cannot fall from the center hole because being blocked by the vertical plate.

[0022] Sixth, the flange plate splicing fixing table of the cylinder type power transmission tower of the utility model, through the role of the positioning block, thereby each flange unit plate can be quickly and accurately moved to the corresponding position for splicing, improving the splicing efficiency and splicing accuracy.

[0023] Seventh, the flange plate splicing fixing table of the cylinder type power transmission tower of the utility model, through the role of the temporary fixing plate and the connecting strip, not only can each flange unit plate be spliced and fixed to form a flange plate, but also the welding seam formed by the groove bottom of the welding groove formed by the welding groove can be closed, ensuring that the welding material is flush with the corresponding surface of the flange plate during welding, avoiding that the welding material escapes from the welding seam to cause excess welding scar at the welding position of the flange plate, also without the need to perform excess treatment on the excess welding scar, ensuring the welding quality, reducing the labor intensity and saving the production time. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 is a front view schematic diagram of the present application.

[0025] Figure 2 is a top view schematic diagram of the present application.

[0026] Figure 3 is a top view schematic diagram of the present application when the flange is removed.

[0027] Figure 4 is a bottom view schematic diagram of the flange after the splicing is completed. DETAILED DESCRIPTION

[0028] In combination Figure 1 and Figure 4 It can be known that the flange splicing and fixing table of the cylinder type power transmission tower comprises an operation table 1 provided with supporting legs 4 at the bottom, a plurality of vertical plates 3 are uniformly distributed on the top surface of the table plate 2 of the operation table 1, the top edges of the vertical plates 3 are flush, a plurality of positioning blocks 7 are uniformly distributed on the top of the vertical plates 3 with the center of the operation table 1 as the center, each flange unit plate 8 for splicing the flange is in positioning contact with the corresponding positioning block 7, the welding bevels 9 provided at the adjacent ends of the two adjacent flange unit plates 8 are respectively directed downward, and the flange unit plates 8 are sequentially spliced to form the flange.

[0029] A center hole 6 penetrating up and down is arranged at the center of the table plate 2 of the operation table 1.

[0030] The center hole 6 extends downward to form a slag falling pipe.

[0031] The table plate 2 is downwardly inclined along the direction from the edge to the center hole 6.

[0032] The inclination angle between the table plate 2 and the horizontal plane is within the range of 3-5 degrees.

[0033] An annular retaining edge 5 is arranged upwardly at the edge of the table plate 2, and the top of the annular retaining edge 5 is higher than the top of the vertical plate 3.

[0034] The vertical plates 3 are uniformly distributed in multiple rows with the center of the table plate 2 as the center and along the radial direction of the table plate 2.

[0035] The vertical plates 3 of the adjacent two rows are staggered and arranged corresponding to the vertical plates 3 at one end of the center hole 6.

[0036] The positioning blocks 7 are respectively in positioning contact with the middle portions of the flange unit plates.

[0037] The connecting strip 12 is fixedly connected to the top surface of the joint of the two adjacent flange unit plates 8, is arranged along the joint seam of the joint of the two adjacent flange unit plates 8, and two ends of the connecting strip 12 are fixedly connected with the temporary fixing plates A10 temporarily fixed to the inner side and the outer side of the joint respectively. The top surface of the two adjacent flange unit plates 8 is provided with the temporary fixing plate B11 which is arranged across the joint seam, two ends of the bottom edge of the temporary fixing plate B11 are fixedly connected with the corresponding flange unit plates 8 respectively, the middle part of the bottom edge of the temporary fixing plate B11 is provided with the through slot 13, and the connecting strip 12 penetrates through the through slot 13.

[0038] The surface of the connecting strip 12 is further fixedly attached with the metal film 14, and two side edges of the metal film 14 are respectively extended to be attached to the rear of the two side walls of the connecting strip 12 and then continue to be attached to the top surface of the corresponding flange unit plate 8.

[0039] The temporary fixing plate B11 is perpendicular to the joint seam which is crossed.

[0040] The bottom of the positioning block 7 is fixedly connected with the vertical plate at the corresponding position through a bolt.

[0041] When the application is used, first, the waste collecting groove is placed under the table 2, directly below the center hole 6, and the center hole 6 is located within the range of the slot of the waste collecting groove; then according to the inner wall size of the flange plate to be spliced, the corresponding positioning block 7 is detachably fixed to the top of the corresponding vertical plate 3, and then each flange unit plate 8 is placed on the vertical plate 3 and the inner side edge of each flange unit plate 8 is in contact with the corresponding positioning block 7, and the welding bevel 9 at both ends of the flange unit plate 8 placed on the vertical plate 3 faces downward; when all the flange unit plates 8 are positioned and placed on the vertical plate 3, all the flange unit plates 8 are spliced in turn to form a flange plate. Then the temporary fixing plate A10 is respectively spot welded and fixed to the inner side and outer side of the splicing place of the adjacent two flange unit plates 8, and the top surface of the temporary fixing plate A10 is flush with the top surface of the flange unit plate 8; then the bottom edge of the temporary fixing plate B11 is spot welded and fixed to the top surface of the splicing place of the adjacent two flange unit plates 8, and the two ends of the temporary fixing plate B11 are transversely fixed to the two sides of the splicing joint; finally, the connecting strip 12 is inserted through the through slot 13 of the temporary fixing plate B11, and the connecting sleeve 12 is placed above the splicing joint along the direction of the splicing joint between the adjacent two flange unit plates 8, and the two ends of the connecting sleeve 12 are respectively spot welded and fixed to the top surface of the temporary fixing plate A10 fixed on the inner side and outer side of the flange unit plate 8; finally, the metal film 14 is attached and fixed to the surface of the connecting strip 12, and the two side edges of the metal film 14 are extended and attached to the top surface of the flange unit plate 8 contacted by the connecting strip 12. After the splicing of the flange plate is completed, the flange plate can be lifted from the operation table 1 by the lifting tool and transferred to the welding machine, and the spliced flange plate is rotated to the welding groove formed by the welding bevel 9 facing upward; then the welding groove formed by the welding bevel 9 of the adjacent two flange unit plates 8 of the flange plate is full welded, so as to form a complete flange plate. After full welding is completed, after the welding seam cools down, the metal film 14 on the surface of the flange plate is removed, the connecting strip 12, the temporary fixing plate B11 and the temporary fixing plate A10 temporarily fixed to the flange plate by spot welding are respectively cut and separated from the flange plate, and finally the spot welded connection of the flange plate is polished.

Claims

1. A flange plate splicing fixing table of a cylinder type transmission tower, characterized in that: The operation table (1) is provided with supporting legs (4) at the bottom, the top surface of the table plate (2) of the operation table (1) is uniformly distributed with a plurality of vertical plates (3), the top edges of the vertical plates (3) are flush, the top of the vertical plate (3) is also uniformly distributed with a plurality of positioning blocks (7) with the center of the operation table (1) as the center, each flange unit plate (8) for splicing the flange plate is positioned and contacted with the corresponding positioning block (7), the welding groove (9) provided at the adjacent ends of the two adjacent flange unit plates (8) respectively faces downward, and the flange unit plates (8) are sequentially spliced to form the flange plate.

2. The flange splice fixture for a tubular transmission tower as recited in claim 1, wherein: The center of the table plate (2) of the operation table (1) is provided with a center hole (6) penetrating upward and downward.

3. The flange splice fixture for a tubular transmission tower as recited in claim 2, wherein: The center hole (6) extends downward to form a slag falling pipe.

4. The flange splice fixture for a tubular transmission tower as recited in claim 2, wherein: The table plate (2) is inclined downward along the direction from the edge to the center hole (6).

5. The flange splice fixture for a tubular transmission tower as recited in claim 4, wherein: The inclination angle between the table plate (2) and the horizontal plane is in the range of 3-5 degrees.

6. The flange splice fixture for a tubular transmission tower as recited in claim 2, wherein: The edge of the table plate (2) is provided with an annular retaining edge (5) upward, and the top of the annular retaining edge (5) is higher than the top of the vertical plate (3).

7. The flange splice fixture for a tubular transmission tower as recited in claim 1, wherein: The vertical plates (3) are uniformly distributed in multiple rows with the center of the table plate (2) as the center and along the radial direction of the table plate (2).

8. The flange splice fixture for a tubular transmission tower as recited in claim 7, wherein: The vertical plates (3) corresponding to the vertical plates (3) located at one end of the center hole (6) of the adjacent two rows are staggered.

9. The flange splice fixture for a tubular transmission tower as recited in claim 1, wherein: The positioning blocks (7) are respectively positioned and contacted with the middle portions of the flange unit plates.

10. The flange splice fixture for a tubular transmission tower as claimed in any one of claims 1 to 9, wherein: It also comprises a connecting strip (12) fixedly connected to the top surface of the splicing position of the two adjacent flange unit plates (8), the connecting strip (12) is arranged along the splicing joint of the splicing position of the two adjacent flange unit plates (8), and the two ends of the connecting strip (12) are fixedly connected with temporary fixing plates A (10) temporarily fixed to the inner side and the outer side of the splicing position, respectively, the top surface of the two adjacent flange unit plates (8) is provided with a temporary fixing plate B (11) across the splicing joint, the two ends of the bottom edge of the temporary fixing plate B (11) are fixedly connected with the corresponding flange unit plates (8), respectively, the middle portion of the bottom edge of the temporary fixing plate B (11) is provided with a through slot (13), and the connecting strip (12) penetrates through the through slot (13).

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