Bolt mechanism device for realizing relative positioning of head plate and end plate
The mechanical structure of the head plate and end plate is positioned by a pin mechanism and a positioning cylinder, which solves the problem of hole position deviation when the head plate and end plate are aligned, and achieves efficient mechanical positioning and hole position correction, ensuring that the bolts can be screwed in smoothly.
Patent Information
- Application Number
- CN202423269385.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the existing technology, when the head plate and end plate are aligned, there are problems with differences in processing accuracy and hole position deviation caused by tightening vibration, which makes it difficult to screw in the screw or causes it to deviate when tightened.
The pin mechanism includes a pin, an X-axis drive assembly, an R-axis drive assembly, a primary positioning cylinder, and a secondary positioning cylinder. The head plate and end plate are positioned by mechanical pins. The conical head end of the pins makes the through hole of the head plate and the threaded hole of the end plate concentric. The secondary positioning pin with a cross-shaped slot adapts to the hole diameter deviation.
It achieves relative positioning of the head plate and end plate, prevents hole position deviation during tightening, improves assembly success rate, adapts to different hole diameter deviations, and ensures that bolts can be screwed in smoothly.
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Figure CN223629875U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the tubular pile production field especially, the head plate and end plate assembly field, specifically point to a kind of bolt mechanism device for realizing the relative positioning of head plate and end plate. BACKGROUND
[0002] The head plate and end plate alignment in prior art is using visual camera to shoot end plate and head plate respectively, then using mechanical arm to superimpose head plate and end plate after hole searching, and then punching. Firstly, due to the limitation of end plate machining precision, there is a big difference in thread features obtained by visual hole searching, so the holes on head plate and end plate cannot coincide. Secondly, the head plate will be displaced due to vibration of pneumatic wrench when tightening, and the through hole of head plate is larger than thread hole, so the first group of screws will be screwed in, and the remaining screws will be difficult to screw in. SUMMARY
[0003] The utility model aims at overcoming the above-mentioned shortcomings of prior art, and provides a bolt mechanism device for realizing the relative positioning of head plate and end plate, which has simple structure, high success rate and wide application range.
[0004] In order to achieve the above-mentioned purpose, the bolt mechanism device for realizing the relative positioning of head plate and end plate according to the utility model is as follows:
[0005] The bolt mechanism device for realizing the relative positioning of head plate and end plate, which mainly comprises head plate, end plate, bolt mechanism, mounting base and chuck, the bolt mechanism is installed on the mounting base, the end plate and head plate are superimposed and installed on the chuck, the chuck clamps the end plate, the bolt mechanism inserts bolt into the through hole of head plate, the tapered head end of bolt is inserted into the thread hole of end plate and drives head plate, so that the through hole of head plate and the thread hole of end plate are concentric.
[0006] Preferably, the bolt mechanism comprises mounting plate, X-axis sliding plate, X-axis driving assembly, X-axis rack, X-axis linear guide rail, R-axis driving assembly, swing arm frame, swing arm transition plate and linear bearing, the mounting plate is fixed on the mounting base, the X-axis sliding block is installed on the mounting plate, the X-axis driving assembly is installed on the mounting plate, the X-axis rack is installed on the X-axis sliding plate, the X-axis linear guide rail and the X-axis sliding plate are fixed, the X-axis rack is engaged with the gear of X-axis driving assembly, the R-axis driving assembly is installed at the end of X-axis sliding plate, the swing arm frame is connected to the output shaft of speed reducer of R-axis driving assembly by key connection, and the swing arm transition plate is installed at the end of swing arm frame.
[0007] Preferably, the pin mechanism further includes a primary positioning cylinder, a secondary positioning cylinder, a cylinder connector plate, a guide rod, a primary positioning pin, and a secondary positioning pin. The primary positioning cylinder, the secondary positioning cylinder, and the linear bearing are all mounted on the swing arm transition plate. The cylinder connector plate is connected to the bottom of the primary positioning cylinder and the secondary positioning cylinder. The guide rod passes through the linear bearing, and the end of the guide rod is fixed to the cylinder connector plate. The primary positioning pin and the secondary positioning pin are mounted below the cylinder connector plate.
[0008] Preferably, the X-axis drive assembly includes a motor, a reducer, and a gear. The gear is located at the top of the X-axis drive assembly, and the gear of the X-axis drive assembly meshes with an X-axis rack. The motor is connected to the reducer and also to the gear.
[0009] Preferably, the R-axis drive assembly includes an R-axis motor and an R-axis reducer, the R-axis motor and the R-axis reducer are directly connected, the R-axis reducer is mounted on the X-axis slide plate, the R-axis reducer is a planetary reducer, and the R-axis motor drives the output shaft of the R-axis reducer to rotate.
[0010] Preferably, the primary locating pin and the secondary locating pin have cross-shaped opening grooves.
[0011] The pin-type positioning mechanism of this invention, which achieves relative positioning of the head plate and end plate, can mechanically position the head plate and end plate using mechanical pins, correct the relative position of the holes in the head plate and end plate, and prevent deviation caused by vibration during tightening. The secondary positioning pin has a cross-shaped slot, which can effectively accommodate the problem of the small diameter of the threaded hole in the end plate being too small. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the pin mechanism device for achieving relative positioning of the head plate and the end plate according to this utility model.
[0013] Figure 2 This is a schematic diagram of the pin mechanism of the pin mechanism device for achieving relative positioning of the head plate and the end plate according to this utility model.
[0014] Figure 3 This is a schematic diagram of the X-axis linear guide rail and slider of the pin mechanism device for achieving relative positioning of the head plate and the end plate according to this utility model.
[0015] Figure 4 This is a perspective view of the X-axis linear guide rail and slider of the pin mechanism device for achieving relative positioning of the head plate and end plate according to this utility model.
[0016] Figure 5 This is a schematic diagram of the secondary positioning pin of the pin mechanism device for achieving relative positioning of the head plate and the end plate according to this utility model.
[0017] Figure label:
[0018] 1. Headboard
[0019] 2 end plates
[0020] 3. Pin mechanism
[0021] 4 Mounting base
[0022] 5. Chuck
[0023] 6 mounting plates
[0024] 7 X-axis skateboard
[0025] 8 X-axis drive components
[0026] 9 X-axis rack
[0027] 10 X-axis linear guide and slider
[0028] 11 R-axis drive assembly
[0029] 12 Swing arm frame
[0030] 13. Swing arm transition plate
[0031] 14 Linear bearings
[0032] 15 Cylinder connector plate
[0033] 16 guide rods
[0034] 17. Single-positioning cylinder
[0035] 18 Secondary positioning cylinder
[0036] 19. Primary positioning pin
[0037] 20 Secondary positioning pins
[0038] 21 Transition Plate
[0039] 22 Opening groove Detailed Implementation
[0040] To more clearly describe the technical content of this utility model, the following description is provided in conjunction with specific embodiments.
[0041] The utility model discloses a pin mechanism device that realizes the relative positioning of head plate and end plate, which comprises a head plate, an end plate, a pin mechanism, a mounting base and a chuck.
[0042] As a preferred embodiment of the utility model, the pin mechanism comprises a mounting plate, an X-axis sliding plate, an X-axis drive assembly, an X-axis rack, an X-axis linear guide rail, an R-axis drive assembly, a swing arm holder, a swing arm transition plate and a linear bearing.
[0043] As a preferred embodiment of the utility model, the pin mechanism further comprises a primary positioning cylinder, a secondary positioning cylinder, a cylinder joint plate, a guide rod, a primary positioning pin and a secondary positioning pin.
[0044] As a preferred embodiment of the utility model, the X-axis drive assembly comprises a motor, a speed reducer and a gear.
[0045] As a preferred embodiment of the utility model, the R-axis drive assembly comprises an R-axis motor and an R-axis speed reducer.
[0046] As a preferred embodiment of the utility model, the primary positioning pin and the secondary positioning pin have a cross-shaped open slot.
[0047] In the specific embodiment of the utility model, the mechanism for relative positioning of the head plate and the end plate can use a mechanical bolt to mechanically position the head plate and the end plate, correct the relative position of the holes of the head plate and the end plate, and also prevent deviation caused by vibration during tightening.
[0048] The utility model discloses a positioning pin is inserted into the hole of head plate and end plate to realize positioning.
[0049] As shown in the figure, the bolt mechanism is installed on the mounting base, the end plate and the head plate are overlapped on the chuck, the chuck clamps the end plate, the bolt mechanism inserts the bolt into the through hole of the head plate, the tapered head end of the bolt is inserted into the threaded hole of the end plate, and the head plate is driven to make the through hole of the head plate and the threaded hole of the end plate concentric.
[0050] The bolt mechanism is composed of a mounting plate, an X-axis rack, an X-axis driving assembly, an X-axis sliding plate, an X-axis linear guide rail and a sliding block, an R-axis driving assembly, an oscillating arm frame, an oscillating arm transition plate, a guide rod, a primary positioning cylinder, a secondary positioning cylinder, a linear bearing, a cylinder joint plate, a primary positioning pin and a secondary positioning pin.
[0051] The mounting plate is fixed on the mounting base and bears the whole mechanism.
[0052] The X-axis sliding plate is installed on the mounting plate, and the X-axis driving assembly is installed on the mounting plate, which is composed of a motor, a speed reducer and a gear, and the gear is engaged with the X-axis rack.
[0053] The X-axis sliding plate and the X-axis linear guide rail are fixed, the X-axis rack is installed on the X-axis sliding plate, and the X-axis rack is engaged with the gear of the X-axis driving assembly, so that the X-axis driving assembly can drive the movement of the X-axis sliding plate.
[0054] The R-axis driving assembly 11 is installed at the end of the X-axis sliding plate, and is composed of an R-axis motor and an R-axis speed reducer. The R-axis motor is directly connected with the R-axis speed reducer, the R-axis speed reducer is a planetary speed reducer, so the whole R-axis driving assembly is output at the end of the speed reducer, and the R-axis motor of the R-axis driving assembly drives the rotation of the output shaft of the R-axis speed reducer. The R-axis driving assembly 11 is installed on the X-axis sliding plate by the R-axis speed reducer.
[0055] The oscillating arm frame is installed on the output shaft of the speed reducer of the R-axis driving assembly by key connection, so that the oscillating arm can rotate.
[0056] The oscillating arm transition plate is installed at the end of the oscillating arm frame to realize the function of adjusting the length of the oscillating arm.
[0057] The primary positioning cylinder, the secondary positioning cylinder and the linear bearing are installed on the swing arm transition plate, the guide rod passes through the linear bearing, and the guide limiting effect is achieved.
[0058] The primary positioning cylinder and the secondary positioning cylinder are connected with the cylinder joint plate, the guide rod end is fixed on the cylinder joint plate, and the primary positioning pin and the secondary positioning pin are installed below the cylinder joint plate.
[0059] Wherein, the R-axis driving assembly of the utility model is a rotary shaft, which can be changed into a linear displacement shaft similar to the X-axis driving assembly.
[0060] The gear rack of the utility model can be replaced by a lead screw, a synchronous belt and the like.
[0061] The secondary bolt of the utility model can be changed into a single bolt or a three-time bolt mode.
[0062] The linear bearing and the linear guide rail of the utility model can be replaced by each other, and can also be replaced by a roller.
[0063] The secondary positioning pin of the utility model uses a cross-shaped opening slot design, which can be replaced by a straight slot, a cross-shaped slot and the like.
[0064] The action logic of the device is as follows:
[0065] (1) the head plate and the end plate are respectively searched for holes by using visual cameras, and then the searched head plate and end plate are stacked by using a mechanical arm, at this time, the through hole of the head plate and the threaded hole of the end plate are not concentric;
[0066] (2) the chuck clamps the end plate;
[0067] (3) according to the position of the threaded hole of the end plate, the X-axis driving motor and the R-axis driving motor of the bolt mechanism are driven to move the primary positioning pin above the threaded hole of the end plate;
[0068] (4) the primary positioning cylinder is driven to insert the bolt, since the angle of the conical head of the primary positioning pin is large, it can be compatible with a larger hole deviation, and then the primary positioning cylinder is retracted;
[0069] (5) the X-axis driving motor and the R-axis driving motor of the bolt mechanism are driven again to move the secondary positioning pin above the threaded hole of the end plate;
[0070] (6) the motor enable is disconnected, so that the two motors are in a free movement state, and the secondary positioning cylinder is driven to insert the bolt. The conical insertion end of the secondary positioning pin is inserted into the threaded hole of the end plate, since the motor is in a free state, the secondary positioning pin and the threaded hole of the end plate are used to perform secondary correction on the head plate, so that the through hole of the head plate and the threaded hole of the end plate are concentric;
[0071] (7) two screws can be put in and tightened;
[0072] (8) Secondary positioning cylinder retracts, motor enables and returns to home position.
[0073] The device uses a mechanical bolt to position the holes of the head plate and the end plate, preventing the hole searching deviation problem caused by the machining quality. The device can effectively avoid the head plate deviation caused by the tightening of the first group of screws. The secondary positioning pin has a cross opening slot, when the inner diameter (small diameter) of the threaded hole of the end plate is small, the outer circle of the secondary positioning pin is extruded and can shrink inward, effectively compatible with the small diameter problem of the threaded hole of the end plate.
[0074] The specific implementation scheme of the embodiment can refer to the related description in the above embodiment, which will not be repeated here.
[0075] It can be understood that the same or similar parts in the above embodiments can be mutually referred to, and the contents not described in detail in some embodiments can refer to the same or similar contents in other embodiments.
[0076] It should be noted that, in the description of the utility model, the terms "first", "second", etc. are only for the purpose of description, and cannot be understood as indicating or implying relative importance. In addition, in the description of the utility model, unless otherwise specified, "a plurality of" means at least two.
[0077] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0078] The pin mechanism device for realizing the relative positioning of the head plate and the end plate is adopted, which can use the mechanical bolt to mechanically position the head plate and the end plate, correct the relative position of the holes of the head plate and the end plate, and also prevent the deviation caused by vibration during tightening. The secondary positioning pin has a cross opening slot, which can effectively compatible with the small diameter problem of the threaded hole of the end plate.
[0079] In this specification, the utility model has been described with reference to its specific embodiments. However, it is obvious that various modifications and changes can be made without departing from the spirit and scope of the utility model. Therefore, the specification and drawings should be considered as illustrative rather than limiting.
Claims
1. A pin mechanism for achieving relative positioning of a head plate and an end plate, characterized in that, The device comprises a head plate, an end plate, a latch mechanism, a mounting base and a chuck, the latch mechanism is mounted on the mounting base, the end plate and the head plate are superimposed and both are mounted on the chuck, the chuck clamps the end plate, the latch mechanism inserts a latch into a through hole of the head plate, a tapered head end of the latch is inserted into a threaded hole of the end plate and drives the head plate, so that the through hole of the head plate and the threaded hole of the end plate are concentric.
2. The latch mechanism of claim 1, wherein, The latch mechanism comprises a mounting plate, an X-axis sliding plate, an X-axis drive assembly, an X-axis rack, an X-axis linear guide rail, an R-axis drive assembly, a swing arm holder, a swing arm transition plate and a linear bearing, the mounting plate is fixed on the mounting base, the X-axis sliding plate is mounted on the mounting plate, the X-axis drive assembly is mounted on the mounting plate, the X-axis rack is mounted on the X-axis sliding plate, the X-axis linear guide rail and the X-axis sliding plate are fixed, the X-axis rack is engaged with the gear of the X-axis drive assembly, the R-axis drive assembly is mounted at the end of the X-axis sliding plate, the swing arm holder is connected to the output shaft of the reducer of the R-axis drive assembly by means of key connection, and the swing arm transition plate is mounted at the end of the swing arm holder.
3. The latch mechanism of claim 2, wherein, The latch mechanism further comprises a primary positioning cylinder, a secondary positioning cylinder, a cylinder joint plate, a guide rod, a primary positioning pin and a secondary positioning pin, the primary positioning cylinder, the secondary positioning cylinder and the linear bearing are all mounted on the swing arm transition plate, the cylinder joint plate is connected to the bottom of the primary positioning cylinder and the secondary positioning cylinder, the guide rod passes through the linear bearing, the guide rod is fixed at the end of the cylinder joint plate, and the primary positioning pin and the secondary positioning pin are mounted below the cylinder joint plate.
4. The latch mechanism of claim 2, wherein: The X-axis drive assembly comprises a motor, a reducer and a gear, the gear is located at the top end of the X-axis drive assembly, the gear of the X-axis drive assembly is engaged with the X-axis rack, the motor is connected with the reducer and also connected with the gear.
5. The latch mechanism of claim 2, wherein: The R-axis drive assembly comprises an R-axis motor and an R-axis reducer, the R-axis motor and the R-axis reducer are directly connected, the R-axis reducer is mounted on the X-axis sliding plate, the R-axis reducer is a planetary reducer, and the R-axis motor drives the output shaft of the R-axis reducer to rotate.
6. The latch mechanism of claim 3, wherein, The primary positioning pin and the secondary positioning pin have a cross-shaped open slot.