Adjustable valve body machining tool

By designing an adjustable valve body machining fixture, and utilizing clamping, cleaning, and collection structures, the problem of inconvenient metal shavings cleaning was solved, achieving automated cleaning and improved safety.

CN223630017UActive Publication Date: 2025-12-05JIANGSU XINHUOTEHE FAYE
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Patent Information

Application Number
CN202423258576.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-05
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

In the current valve body processing, metal debris that accumulates and is not cleaned up can be blown up by the wind and injure workers, and manual cleaning is time-consuming and labor-intensive.

Method used

Design an adjustable valve body machining fixture, including a clamping structure, a cleaning structure, and a collection structure. It uses a fan and a filter to collect metal debris and achieves automated cleaning through a hydraulic rod and a slider.

Benefits of technology

It enables centralized collection and automated processing of metal scraps, reducing the number of times staff need to clean up and improving work efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223630017U_ABST
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Abstract

The utility model discloses an adjustable valve body machining tool which comprises a working table, the lower side of the working table is fixedly connected with four supporting feet, the upper side of the working table is fixedly connected with two supporting plates, the outer sides of the supporting plates are provided with clamping structures, and the clamping structures are arranged on the lower side of the working table. A cleaning structure is arranged on the right side of the supporting plate on the left side, a collecting structure is arranged on the lower side of the workbench, a blocking structure is arranged on the outer side of the collecting structure, the cleaning structure comprises an exhaust fan, the exhaust fan is fixedly connected to the right side of the supporting plate on the left side, and a second hydraulic rod is fixedly connected to the left side of the supporting plate on the left side. And through the arrangement of the collecting structure and the cleaning structure, metal scraps can be conveniently collected into the collecting box and then treated by workers in a unified mode, the number of times of cleaning the metal scraps by the workers is reduced, time and labor are saved, and convenience and rapidness are achieved.
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Description

Technical Field

[0001] This utility model relates to the field of machining technology, and in particular to a tooling for machining an adjustable valve body. Background Technology

[0002] Valve body machining refers to the process of machining the valve body components of a valve. Its main purpose is to form a specific shape, size and surface quality to meet the functional requirements and performance standards of the valve.

[0003] During the punching process of the existing valve body, a lot of metal shavings are generated. If the metal shavings are not cleaned up, they can be blown up by the wind and hurt the eyes of the workers. Therefore, the workers need to clean them up frequently, but this requires manual cleaning, which is time-consuming and laborious. Utility Model Content

[0004] In order to overcome the shortcomings of manual cleaning of metal debris by workers in the existing technology, one of the purposes of this utility model is to provide an adjustable valve body processing fixture.

[0005] One of the objectives of this utility model is achieved by the following technical solution: an adjustable valve body processing fixture, including a worktable: four legs are fixedly connected to the lower side of the worktable; two support plates are fixedly connected to the upper side of the worktable; a clamping structure is provided on the outer side of the support plate; a cleaning structure is provided on the right side of the left support plate; a collecting structure is provided on the lower side of the worktable; and a blocking structure is provided on the outer side of the collecting structure.

[0006] The cleaning structure includes an exhaust fan fixedly connected to the right side of a left support plate. A hydraulic rod two is fixedly connected to the left side of the left support plate. The output end of the hydraulic rod two passes through the left support plate and is fixedly connected to a movable plate. A U-shaped pipe is fixedly connected to the right side of the movable plate. A pipe one is fixedly connected between the U-shaped pipe and the exhaust fan. A filter screen is installed inside the pipe one. This facilitates the removal of metal debris generated during valve body machining and punching.

[0007] According to the adjustable valve body machining fixture, a collection hole is provided on the upper side of the worktable, and a second pipe is provided inside the collection hole. The second pipe is slidably connected to the worktable, and the upper end of the second pipe is fixedly connected to a U-shaped tube. This facilitates the collection of metal debris into the collection structure.

[0008] According to the adjustable valve body machining tooling, the clamping structure comprises a support plate, the support plate is fixedly connected to the outer side of the support plate, the upper side of the support plate is fixedly connected with a hydraulic rod one, the output end of the hydraulic rod one is fixedly connected with a clamping block one through the support plate, the upper side of the workbench is fixedly connected with a clamping block two, and the outer sides of the clamping block one and the clamping block two are fixedly connected with cylindrical blocks.

[0009] The adjustable valve body machining tooling is provided, and the collecting structure comprises a chute, the chute is arranged on the left side of the workbench, the chute is provided with two, the inside of the chute is provided with a sliding block, the lower side of the sliding block is fixedly connected with a collecting box, the left side of the collecting box is fixedly connected with a handle, and the handle is arranged in a U shape.

[0010] According to the adjustable valve body machining tooling, the sliding block and the chute are arranged in a T shape, the sliding block is slidably connected with the workbench, and the collecting box is slidably connected with the workbench.

[0011] According to the adjustable valve body machining tooling, the blocking structure comprises a fixed block, the fixed block is fixedly connected to the left side of the workbench, the upper side of the fixed block is provided with a square groove, the upper side of the handle is provided with a groove, the inside of the groove is provided with a rotating rod, the outer side of the rotating rod is fixedly connected with a blocking block, the inside of the square groove is provided with a clamping block, and the clamping block is arranged in an L shape.

[0012] According to the adjustable valve body machining tooling, the rotating rod is rotatably connected with the handle, and the clamping block is slidably connected with the fixed block.

[0013] The above-mentioned scheme has the beneficial effects that: through the arrangement of the collecting structure and the cleaning structure, metal scraps can be collected into the collecting box and then uniformly treated by workers, the number of times of cleaning the metal scraps by the workers is reduced, time and labor are saved, and convenience and speed are achieved.

[0014] Additional aspects and advantages of the present application will be made apparent from the following description. BRIEF DESCRIPTION OF DRAWINGS

[0015] The present application will be further described below in combination with the drawings and embodiments.

[0016] Figure 1 It is a structure schematic view of the whole front view of the adjustable valve body machining tooling.

[0017] Figure 2The structure schematic view of the adjustable valve body machining tool collecting structure and partial blocking structure of the utility model is shown in the figure.

[0018] Figure 3 The structure schematic view of the adjustable valve body machining tool collecting structure and partial blocking structure of the utility model is shown in the figure.

[0019] Figure 4 The structure schematic view of the adjustable valve body machining tool another partial blocking structure of the utility model is shown in the figure.

[0020] Legend:

[0021] 1, workbench;2, support leg;3, support plate;4, clamping structure;401, support plate;402, hydraulic rod one;403, clamping block one;404, clamping block two;405, cylindrical block;5, cleaning structure;501, exhaust fan;502, hydraulic rod two;503, moving plate;504, U-shaped pipe;505, pipeline one;506, collection hole;507, pipeline two;6, collecting structure;601, chute;602, sliding block;603, collection box;604, handle;7, blocking structure;701, fixed block;702, square groove;703, recess;704, rotating rod;705, blocking block;706, clamping block. Specific embodiments

[0022] This part will describe the specific embodiments of the utility model in detail, the preferred embodiments of the utility model are shown in the attached drawings, the function of the attached drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.

[0023] Reference Figures 1-4The utility model provides a kind of adjustable valve body processing frock, including workbench 1: the lower side of workbench 1 is fixedly connected with support 2, support 2 is provided with four, the upper side of workbench 1 is fixedly connected with support plate 3, support plate 3 is provided with two, the outside of support plate 3 is provided with clamping structure 4, the right side of left support plate 3 is provided with cleaning structure 5, the lower side of workbench 1 is provided with collection structure 6, the outside of collection structure 6 is provided with blocking structure 7, clamping structure 4 includes bracket plate 401, bracket plate 401 is fixedly connected in the outside of support plate 3, the upper side of bracket plate 401 is fixedly connected with hydraulic rod one 402, the output end of hydraulic rod one 402 is fixedly connected with clamping block one 403 through bracket plate 401, the upper side of workbench 1 is fixedly connected with clamping block two 404, the outside of clamping block one 403 and clamping block two 404 is fixedly connected with cylinder block 405, PLC controller and hydraulic rod one 402, air blower 501, hydraulic rod two 502 are electrically connected, it is convenient to control component work, first staff starts and puts the pipeline of valve body to the cylinder block 405 on the upper side of clamping block two 404, then starts hydraulic rod one 402, hydraulic rod one 402 drives the cylinder block 405 of clamping block one 403 and clamps the other end pipeline of valve body, let the valve body be more stable, be favorable to the subsequent drilling operation of valve body.

[0024] The cleaning structure 5 comprises an air extractor 501 fixedly connected to the right side of the left supporting plate 3, a hydraulic rod two 502 fixedly connected to the left side of the left supporting plate 3, an output end of the hydraulic rod two 502 penetrating through the left supporting plate 3 and fixedly connected with a moving plate 503, the right side of the moving plate 503 fixedly connected with a U-shaped tube 504, a pipeline one 505 fixedly connected between the U-shaped tube 504 and the air extractor 501, the inside of the pipeline one 505 provided with a filter screen, the upper side of the workbench 1 provided with a collecting hole 506, the inside of the collecting hole 506 provided with a pipeline two 507, the pipeline two 507 and the workbench 1 being in sliding connection, the upper end of the pipeline two 507 fixedly connected with the U-shaped tube 504, the collecting structure 6 comprising a chute 601 provided on the left side of the workbench 1, the chute 601 provided with two, the inside of the chute 601 provided with a sliding block 602, the lower side of the sliding block 602 fixedly connected with a collecting box 603, the left side of the collecting box 603 fixedly connected with a handle 604, the handle 604 provided in a U-shaped, the sliding block 602 and the chute 601 provided in a T-shaped, the sliding block 602 and the workbench 1 being in sliding connection, the collecting box 603 and the workbench 1 being in sliding connection, when the valve body is drilled, a lot of metal scraps are generated on the workbench 1, at this time, the hydraulic rod two 502 is started, the hydraulic rod two 502 drives the push plate, the U-shaped tube 504, the pipeline one 505 and the pipeline two 507 to move back and forth, at the same time, the air extractor 501 is started, the air extractor 501 extracts air to form negative pressure, the metal scraps are collected into the U-shaped tube 504 and the pipeline one 505, because the pipeline one 505 and the pipeline two 507 are arranged in a line, part of the metal scraps enter the pipeline one 505, and the other part enters the pipeline two 507, then the air extractor 501 is stopped, because the pipeline one 505 has a filter screen, the metal scraps are blocked outside, then there is no hollow negative pressure, the metal scraps directly fall into the pipeline two 507, then from the pipeline two 507 into the collecting box 603, after the collecting box 603 is filled, the staff opens the shielding structure, then holds the handle 604 to take out the collecting box 603, and then uniformly processes the metal scraps, through the setting of the collecting structure 6 and the cleaning structure 5, the metal scraps are conveniently collected into the collecting box 603, and then uniformly processed by the staff, the frequency of cleaning the metal scraps by the staff is reduced, time and labor are saved, and it is convenient and fast.

[0025] The blocking structure 7 comprises a fixed block 701 fixedly connected to the left side of the workbench 1, a square groove 702 is formed in the upper side of the fixed block 701, a recess 703 is formed in the upper side of the handle 604, a rotating rod 704 is arranged in the recess 703, a blocking block 705 is fixedly connected to the outer side of the rotating rod 704, a clamping block 706 is arranged in the square groove 702, the clamping block 706 is arranged in an L shape, the rotating rod 704 and the handle 604 are rotationally connected, the clamping block 706 and the fixed block 701 are slidingly connected, when the staff needs to open the collecting box 603, at this time, the staff rotates the clamping block 706, and then the clamping block 706 is slid out of the square groove 702 of the fixed block 701, and then the collecting box 603 can be pulled out to process the metal scraps.

[0026] Working principle: when the staff is drilling the valve body, first, the valve body is fixed on the workbench 1 by using the clamping structure 4, then the drilling operation is performed, then the metal scraps are collected into the collecting structure 6 by using the cleaning structure 5, and then the metal scraps in the collecting structure 6 are processed, wherein the blocking structure 7 can prevent the collecting box 603 from being moved randomly.

[0027] The above describes the embodiments of the utility model in detail in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the ordinary skilled in the art without departing from the purpose of the utility model.

Claims

1. An adjustable valve body machining tool, characterized by, The utility model provides a kind of workbench, including workbench (1): the lower side of the workbench (1) is fixedly connected with support leg (2), the support leg (2) is provided with four, the upper side of the workbench (1) is fixedly connected with support plate (3), the support plate (3) is provided with two, the outer side of the support plate (3) is provided with clamping structure (4), the right side of left side support plate (3) is provided with cleaning structure (5), the lower side of the workbench (1) is provided with collection structure (6), the outer side of the collection structure (6) is provided with blocking structure (7); The cleaning structure (5) includes an air extractor (501), the air extractor (501) is fixedly connected to the right side of the left support plate (3), the left side of the left support plate (3) is fixedly connected with a hydraulic rod two (502), the output end of the hydraulic rod two (502) is fixedly connected with a moving plate (503) through the left support plate (3), the right side of the moving plate (503) is fixedly connected with a U-shaped tube (504), the U-shaped tube (504) and the air extractor (501) are fixedly connected with a pipeline one (505), the pipeline one (505) is provided with a filter screen inside.

2. The adjustable valve body machining tooling fixture of claim 1, wherein, The upper side of the workbench (1) is provided with a collection hole (506), the collection hole (506) is provided with a pipeline two (507) inside, the pipeline two (507) is slidably connected with the workbench (1), and the upper end of the pipeline two (507) is fixedly connected with the U-shaped tube (504).

3. The adjustable valve body machining tooling fixture of claim 1, wherein, The clamping structure (4) includes a bracket plate (401), the bracket plate (401) is fixedly connected to the outer side of the support plate (3), the upper side of the bracket plate (401) is fixedly connected with a hydraulic rod one (402), the output end of the hydraulic rod one (402) is fixedly connected with a clamping block one (403) through the bracket plate (401), the upper side of the workbench (1) is fixedly connected with a clamping block two (404), and the outer sides of the clamping block one (403) and the clamping block two (404) are fixedly connected with cylindrical blocks (405).

4. The adjustable valve body machining tooling fixture of claim 1, wherein, The collection structure (6) includes a chute (601), the chute (601) is arranged on the left side of the workbench (1), the chute (601) is provided with two, the chute (601) is provided with a sliding block (602) inside, the lower side of the sliding block (602) is fixedly connected with a collection box (603), the left side of the collection box (603) is fixedly connected with a handle (604), and the handle (604) is arranged in a U-shaped form.

5. An adjustable valve body machining tooling as defined in claim 4, wherein, The sliding block (602) and the chute (601) are arranged in a T-shaped form, the sliding block (602) is slidably connected with the workbench (1), and the collection box (603) is slidably connected with the workbench (1).

6. An adjustable valve body machining tooling as defined in claim 4, wherein, The blocking structure (7) comprises a fixed block (701) fixedly connected to the left side of the workbench (1), a square groove (702) is formed in the upper side of the fixed block (701), a recess (703) is formed in the upper side of the handle (604), a rotating rod (704) is arranged in the recess (703), a blocking block (705) is fixedly connected to the outer side of the rotating rod (704), and a clamping block (706) is arranged in the square groove (702) and is in L-shaped structure.

7. An adjustable valve body machining tooling as defined in claim 6, wherein, The rotating rod (704) and the handle (604) are rotationally connected, and the clamping block (706) and the fixed block (701) are slidingly connected.