Portable battery module mounting tool
By designing a convenient battery module installation fixture and utilizing an electric hoist and gear transmission system, the rapid installation and disassembly of battery modules is achieved, solving the problems of low efficiency and safety hazards in traditional installation methods, and improving operational efficiency and safety.
Patent Information
- Application Number
- CN202423116736.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Traditional battery module installation methods are inefficient, inconvenient to operate, require high labor intensity for employees, and pose safety hazards.
Design a convenient battery module installation fixture, including a battery casing, a support frame, limit mounting holes, a module middle baffle, a module end plate mounting beam, an installation clamp, and a moving component. It utilizes an electric hoist, a hydraulic cylinder, and a gear and tooth block transmission system to achieve rapid installation and disassembly, and incorporates rollers for easy movement.
It enables rapid installation and removal of battery modules, reduces labor intensity, avoids the safety hazards of direct contact with batteries, and improves operational efficiency and safety.
Smart Images

Figure CN223630288U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to battery installation technical field especially relates to a portable battery module installation tool. BACKGROUND
[0002] The portable battery module is an innovative product designed to meet the modern mobile energy demand, it is usually combined by multiple battery monomers through specific connection mode, has high energy density and stable output performance, and can provide reliable power support for various portable electronic devices, electric tools and small mobile vehicles.
[0003] With the popularity of electric vehicles, the installation and maintenance demand of battery module is increasing, the traditional installation mode can be inefficient, inconvenient to operate, and has safety risks, and the portable battery module installation tool can greatly improve the installation efficiency, it can be adjusted according to different battery module specifications, adapt to various vehicle models, so a portable battery module installation tool is needed.
[0004] Most of the battery module installation tool, usually needs manual use of hand and tool to uninstall or install battery module one by one, and carries it, and the weight of the traditional battery pack is large, which leads to high labor intensity of employees and low efficiency during use, and there is a certain safety hazard of direct contact with the battery. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a portable battery module installation tool, which aims at improving the problem of high labor intensity of employees and low efficiency, and the problem of certain safety hazard of direct contact with the battery.
[0006] In order to achieve the above purpose, the utility model provides the following technical scheme:
[0007] A portable battery module installation tool, including battery shell, the inner wall of the battery shell is detachably installed with a bearing frame, the inner wall of the bearing frame is provided with a limiting installation hole, the middle upper surface of the bearing frame is fixedly connected with a module middle baffle, the upper surface of the bearing frame is fixedly connected with a module end plate installation beam, the inner wall of the battery shell is fixedly connected with a fixed beam, the upper surface of the fixed beam is arranged on the lower surface of the bearing frame, the inner wall of the module end plate installation beam is provided with a mounting clamp, the upper surface of the bearing frame is provided with a battery module body, the lower surface of the battery shell is provided with a moving assembly, and the moving assembly is used for facilitating the movement of the device.
[0008] Preferably, the moving assembly includes a bottom plate, the upper surface of the bottom plate is arranged on the lower surface of the battery shell, the upper surface of the bottom plate is fixedly connected with a handle, and the lower surface of the bottom plate is fixedly connected with a roller.
[0009] Preferably, the lower surface of the bottom plate is fixedly connected with a fixed plate, and the lower surface of the fixed plate is fixedly connected with a hydraulic cylinder.
[0010] Preferably, the output end of the hydraulic cylinder is fixedly connected with a first toothed block, and the lower surface of the first toothed block is meshedly connected with a first gear.
[0011] Preferably, the inner wall of the first gear is fixedly connected with a transmission rod, and the outer wall of the transmission rod is rotatably connected with a supporting plate.
[0012] Preferably, the upper surface of the supporting plate is fixedly connected to the lower surface of the fixed plate, and the two ends of the transmission rod are fixedly connected with second gears.
[0013] Preferably, the outer wall of the second gear is meshedly connected with a second toothed block, and the outer wall of the second toothed block is slidably connected with a limiting block.
[0014] Preferably, the upper surface of the limiting block is fixedly connected to the lower surface of the fixed plate, and the lower surface of the second toothed block is fixedly connected with a fixed block.
[0015] The utility model has the advantages of the following beneficial effects:
[0016] 1. In the utility model, the installation fixture is clamped on both sides of the module end plate mounting beam, the limiting installation hole is aligned with the hole of the fixed beam for rapid positioning, the electric hoist drives the installation fixture, the bearing frame and the battery module body to move downward, rapid installation and disassembly are achieved, labor intensity is reduced, and the effect of avoiding damage to the lumbar vertebrae caused by bending operation of employees is achieved.
[0017] 2. In the utility model, the hydraulic cylinder is started to drive the first toothed block to move left and right, the first toothed block drives the first gear, the transmission rod and the second gear to rotate, the second gear drives the second toothed block and the fixed block to move up and down, the handle drives the roller to rotate, and the effect of rapid carrying and fixing at the energy storage station is achieved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 A perspective view of the utility model is provided.
[0019] Figure 2 An installation fixture schematic view of the utility model is provided.
[0020] Figure 3 A battery shell schematic view of the utility model is provided.
[0021] Figure 4 A limiting block schematic view of the utility model is provided.
[0022] Legend:
[0023] 1, battery shell; 2, bearing frame; 3, limit installation hole; 4, module intermediate baffle; 5, module end plate installation beam; 6, fixed beam; 7, mounting clamp; 8, battery module body; 9, bottom plate; 10, handle; 11, roller; 12, fixed plate; 13, hydraulic cylinder; 14, first toothed block; 15, first gear; 16, transmission rod; 17, support plate; 18, second gear; 19, second toothed block; 20, limit block; 21, fixed block. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the specification of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0025] With reference to Figures 1-3 , the utility model provides an embodiment: a portable battery module installation tool, including battery shell 1, battery shell 1 inner wall detachable installation has bearing frame 2, the inner wall of bearing frame 2 is equipped with limit installation hole 3, the upper surface of the middle part of bearing frame 2 is fixedly connected with module intermediate baffle 4, the upper surface of bearing frame 2 is fixedly connected with module end plate installation beam 5, the inner wall of battery shell 1 is fixedly connected with fixed beam 6, the upper surface of fixed beam 6 is arranged on the lower surface of bearing frame 2, the inner wall of module end plate installation beam 5 is provided with mounting clamp 7, the upper surface of bearing frame 2 is provided with battery module body 8, the lower surface of battery shell 1 is provided with mobile assembly, and mobile assembly is used for facilitating mobile device;
[0026] Specifically, the module end plate installation beam 5 is clamped by the mounting clamp 7 on both sides, the mounting clamp 7 and the bearing frame 2 are driven upward by using the electric hoist, so that the battery module body 8 is separated from the battery shell 1, the effect of reducing direct contact of the battery module body 8 by manual work and avoiding safety hazards is achieved.
[0027] With reference to Figure 1 , the mobile assembly includes a bottom plate 9, the upper surface of the bottom plate 9 is arranged on the lower surface of the battery shell 1, the upper surface of the bottom plate 9 is fixedly connected with a handle 10, and the lower surface of the bottom plate 9 is fixedly connected with a roller 11.
[0028] Specifically, the bottom plate 9 is moved by pushing the handle 10, so that the roller 11 rolls, and the effect of facilitating the carrying of the entire device is achieved.
[0029] With reference to Figure 1 andFigure 4 The lower surface of the bottom plate 9 is fixedly connected with a fixed plate 12, the lower surface of the fixed plate 12 is fixedly connected with a hydraulic cylinder 13; the output end of the hydraulic cylinder 13 is fixedly connected with a first toothed block 14, the lower surface of the first toothed block 14 is meshingly connected with a first gear 15; the inner wall of the first gear 15 is fixedly connected with a transmission rod 16, the outer wall of the transmission rod 16 is rotatably connected with a supporting plate 17; the upper surface of the supporting plate 17 is fixedly connected to the lower surface of the fixed plate 12, both ends of the transmission rod 16 are fixedly connected with a second gear 18; the outer wall of the second gear 18 is meshingly connected with a second toothed block 19, the outer wall of the second toothed block 19 is slidingly connected with a limiting block 20; the upper surface of the limiting block 20 is fixedly connected to the lower surface of the fixed plate 12, the lower surface of the second toothed block 19 is fixedly connected with a fixed block 21;
[0030] Specifically, the first toothed block 14 is driven to move rightwards by the hydraulic cylinder 13, the first toothed block 14 drives the first gear 15 and the transmission rod 16 to rotate, the transmission rod 16 drives the second gear 18 to rotate, the second gear 18 drives the second toothed block 19 to slide, and the second toothed block 19 drives the fixed block 21 to translate downwards, thereby achieving the effect of fixing the device at a suitable position.
[0031] Working principle: when the device needs to be used, the module end plate mounting beam 5 is clamped by the clamps 7 on both sides, the clamps 7 are driven upwards by the electric hoist, the clamps 7 drive the module end plate mounting beam 5 and the bearing frame 2 to move upwards, the bearing frame 2 drives the battery module body 8 to separate from the battery shell 1, thereby achieving the effect of quickly disassembling the battery module body 8, in the use process, the two battery module bodies 8 are separated by the middle baffle 4, thereby achieving the effect of preventing mutual collision and causing safety hazards, in the use process, the round hole in the fixed beam 6 is aligned with the limiting mounting hole 3, thereby achieving the effect of quick positioning, in the use process, the bottom plate 9 is driven to move by the push handle 10, the bottom plate 9 drives the roller 11 to roll, thereby achieving the effect of facilitating the carrying of the device, in the use process, the first toothed block 14 is driven to move rightwards by the hydraulic cylinder 13, the first toothed block 14 drives the first gear 15 to rotate, the first gear 15 drives the transmission rod 16 to rotate, the transmission rod 16 drives the second gears 18 on both sides to rotate, the second gears 18 drive the second toothed block 19 to slide on the inner wall of the limiting block 20, and the second toothed block 19 drives the fixed block 21 to translate downwards, thereby achieving the effect of fixing the device, the installation tool not only can be quickly installed and disassembled by the clamps 7 and the bearing frame 2, thereby achieving the effect of reducing manual labor, but also can be conveniently moved and fixed for carrying.
[0032] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A portable battery module installation tooling, comprising a battery shell (1), characterized in that: The inner wall of the battery shell (1) is detachably provided with a bearing frame (2), the inner wall of the bearing frame (2) is provided with a limiting mounting hole (3), the middle upper surface of the bearing frame (2) is fixedly connected with a module middle baffle (4), the upper surface of the bearing frame (2) is fixedly connected with a module end plate mounting beam (5), the inner wall of the battery shell (1) is fixedly connected with a fixed beam (6), the upper surface of the fixed beam (6) is arranged on the lower surface of the bearing frame (2), the inner wall of the module end plate mounting beam (5) is provided with a mounting clamp (7), the upper surface of the bearing frame (2) is provided with a battery module body (8), the lower surface of the battery shell (1) is provided with a moving assembly, and the moving assembly is used for facilitating the movement of the device.
2. The portable battery module installation tool of claim 1, wherein: The moving assembly comprises a bottom plate (9), the upper surface of the bottom plate (9) is arranged on the lower surface of the battery shell (1), the upper surface of the bottom plate (9) is fixedly connected with a handle (10), and the lower surface of the bottom plate (9) is fixedly connected with a roller (11).
3. The portable battery module installation tool of claim 2, wherein: The lower surface of the bottom plate (9) is fixedly connected with a fixed plate (12), and the lower surface of the fixed plate (12) is fixedly connected with a hydraulic cylinder (13).
4. The portable battery module mounting tool of claim 3, wherein: The output end of the hydraulic cylinder (13) is fixedly connected with a first toothed block (14), and the lower surface of the first toothed block (14) is engagedly connected with a first gear (15).
5. The portable battery module installation tool of claim 4, wherein: The inner wall of the first gear (15) is fixedly connected with a transmission rod (16), and the outer wall of the transmission rod (16) is rotatably connected with a support plate (17).
6. The portable battery module installation tool of claim 5, wherein: The upper surface of the support plate (17) is fixedly connected to the lower surface of the fixed plate (12), and the both ends of the transmission rod (16) are fixedly connected with a second gear (18).
7. The portable battery module installation tool of claim 6, wherein: The outer wall of the second gear (18) is engagedly connected with a second toothed block (19), and the outer wall of the second toothed block (19) is slidably connected with a limiting block (20).
8. The portable battery module installation tool of claim 7, wherein: The upper surface of the limiting block (20) is fixedly connected to the lower surface of the fixed plate (12), and the lower surface of the second toothed block (19) is fixedly connected with a fixed block (21).