ALC wallboard blank cutting device
By designing an adjustable cutting scraper and threaded rod mechanism, the problem that the existing ALC wall panel blank cutting device cannot adapt to blanks of different sizes is solved. The height and width of the cutting scraper can be adjusted, making it highly adaptable and easy to operate.
Patent Information
- Application Number
- CN202423059812.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-11
AI Technical Summary
The existing ALC wall panel blank cutting device has a fixed cutting strip length, which cannot be flexibly adjusted, making it unable to adapt to the cutting needs of blanks with different widths or thicknesses.
An ALC wall panel blank cutting device was designed, which includes an adjustable cutting scraper and a threaded rod mechanism. By adjusting the tilt angle and spacing of the cutting scraper, it can adapt to the cutting of blanks with different heights and widths.
It enables flexible adjustment of the height and width of the cutting scraper to adapt to the cutting needs of blanks of different sizes, without the need to replace the cutting scraper, and is simple and convenient to operate.
Smart Images

Figure CN223630586U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of ALC wallboard processing, and specifically relates to an ALC wallboard blank cutting device. BACKGROUND
[0002] ALC board is also called autoclaved lightweight aerated concrete partition wallboard, and is a kind of lightweight, high-performance building material, and its main features are low density, high strength and good heat insulation, generally prepared from cement, gypsum, stone powder, aluminum powder and water, etc., the above-mentioned materials are mixed into shape according to proportion, and after high-temperature and high-pressure treatment, it has certain fireproof performance. Since autoclaved aerated concrete partition wallboard has the advantages of lightweight, high strength and good heat insulation, it is widely used in the field of construction, and it can be used in the wall, ground and roof of building, can greatly reduce the weight of building, reduce the amount of other materials, save cost and improve construction speed.
[0003] In the preparation process of ALC wallboard, the raw material forms a mixed slurry and is injected into a mold, and then a metal mesh sheet is placed for shaping. The preliminarily formed ALC wallboard blank will be cut in the cutting area, and after cutting, the blank will be finally transported to a high-temperature and high-pressure autoclave for heating and pressurizing treatment. After this step, cooling treatment is carried out, and ALC wallboard finished product can be obtained. In the above process, the cutting step generally cuts the side surface of the blank first, and the excess material of the preliminarily formed blank side surface is cut and removed. In the prior art, such as the utility model patent with application number 202122055982.2 and the name of an autoclaved aerated concrete block blank cutting device, the cutting bar in the disclosed blank cutting device is fixedly installed, and its effective cutting length cannot be adjusted, so that the cutting bar needs to be replaced for cutting blanks of different widths or thicknesses, and the flexibility is poor. UTILITY MODEL CONTENTS
[0004] In view of the above problems, the main purpose of the utility model is to provide an ALC wallboard blank cutting device, which can effectively adjust the width and height of the blank cutting, and can meet the different blank cutting requirements.
[0005] In order to achieve the above purpose, the ALC wallboard blank cutting device of the utility model, including: the fixed device is located on the horizontal plane, including the top frame and the support seat located at the lower end surface of the corner of the top frame;Two first mounting frames and two second mounting frames, the first mounting frame and the second mounting frame are adjacently spaced and arranged on the two bottom surfaces of the length direction of the top frame, the upper end of the first mounting frame is provided with a first mounting hole and two second mounting holes, the lower end of the second mounting frame is provided with a first mounting hole and two second mounting holes;The cutting mechanism includes a positioning piece, a threaded rod, a cutting scraper, a mounting seat and a positioning bolt, the positioning piece includes a bottom plate, two mutually parallel mounting pieces and two mutually parallel latch pieces, the mounting piece and the latch piece are vertically arranged on the two opposite sides of the bottom plate respectively.
[0006] In other embodiments, the first mounting hole completely penetrates the inner and outer sides of the first mounting frame or the second mounting frame, the direction of the second mounting hole is perpendicular to the penetration direction of the first mounting hole, and the second mounting hole has an open end and a closed end.
[0007] In other embodiments, the latch piece is located in the corresponding second mounting hole, the latch piece is provided with a through hole, the positioning bolt passes through the first mounting hole and the through hole, and is fixed by a nut.
[0008] In other embodiments, the mounting piece is provided with a through hole, the threaded rod includes a threaded portion and a straight rod portion, and the threaded portion is arranged in the through hole of the two mounting pieces of the corresponding positioning piece.
[0009] In other embodiments, the threaded portion is provided with a nut on the outer side of the mounting piece for fixation, the outer end of the straight rod portion is fixed to the back of the mounting seat, and the cutting scraper is located in the mounting seat.
[0010] In other embodiments, the number of positioning pieces, threaded rods and positioning bolts is four respectively, the number of cutting scrapers and mounting seats is two, and the cutting scrapers and mounting seats are installed in an inclined manner with high at the top and low at the bottom.
[0011] In other embodiments, the inner bottom of the fixed device is provided with a sliding rail, the sliding rail is provided with a track car, the track car is provided with a blank tray, the width of the track car is less than the width of the top frame, and the width of the blank tray is less than the width of the track car.
[0012] In other embodiments, the first mounting frame and the second mounting frame are suspended and installed on the bottom surface of the top frame.
[0013] Through the above technical scheme, the utility model has the following beneficial effects:
[0014] (1) The cutting device of the utility model is provided with a cutting mechanism, the cutting scraper of the cutting mechanism can adjust the inclination angle, thereby the effective height of the cutting scraper can be adjusted, and then the blank cutting of different height requirements can be adapted.
[0015] (2)In addition, the width between the two cutting blades can also be adjusted by the position of the threaded rod, and the width of the cut blank can also be adjusted in the side cutting step of the ALC wallboard blank, so that the cutting blade and other structures do not need to be replaced;
[0016] (3)Furthermore, the cutting mechanism of the present application is simple to adjust and convenient to operate regardless of the requirements for blank side cutting. BRIEF DESCRIPTION OF DRAWINGS
[0017] The present application will be further described in detail below in combination with the drawings and specific embodiments.
[0018] Figure 1 is a structural schematic view of the ALC wallboard blank cutting device of the present application.
[0019] Figure 2 is a structural schematic view of the ALC wallboard blank cutting device of the present application from another angle. Figure 1 is an enlarged view of part A of
[0020] Figure 3 is a structural schematic view of the ALC wallboard blank cutting device of the present application from another angle.
[0021] Figure 4 is a structural schematic view of the ALC wallboard blank cutting device of the present application from another angle. Figure 3 is an enlarged view of part B of
[0022] BRIEF DESCRIPTION OF DRAWINGS
[0023] 11, top frame; 12, support seat; 21, first mounting frame; 22, second mounting frame; 231, first mounting hole; 232, second mounting hole; 311, bottom plate; 312, mounting piece; 312a, through hole; 313, latch piece; 32, threaded rod; 321, threaded portion; 322, straight rod portion; 33, cutting blade; 34, mounting seat; 35, positioning bolt; 36, nut; 40, track car; 50, blank tray. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings of the embodiments of the present application. In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0025] As Figure 1The diagram shows the structure of the ALC wall panel blank cutting device of this utility model. The ALC wall panel blank cutting device of this utility model includes a fixing device, a cutting mechanism, two first mounting frames 21 and two second mounting frames 22. The fixing device is located on a horizontal plane and has a top frame 11 and a support seat 12 located on the lower end face of the corner of the top frame 11. The first mounting frames 21 and the second mounting frames 22 are respectively arranged adjacent to each other on the two bottom surfaces of the top frame 11 along its length. Specifically, the first mounting frames 21 and the second mounting frames 22 are suspended on the bottom surface of the top frame 11. The cutting mechanism is installed on the first mounting frames 21 and the second mounting frames 22.
[0026] Please see Figure 1 and Figure 2 As shown, where Figure 2 for Figure 1 An enlarged schematic diagram of part A is shown in the figure. The upper end of the first mounting bracket 21 of this utility model is provided with a first mounting hole 231 and two second mounting holes 232. The first mounting hole 231 completely penetrates both the inner and outer sides of the first mounting bracket 21. The direction of the second mounting holes 232 is perpendicular to the penetrating direction of the first mounting holes 231, and the second mounting holes 232 have a structure with one end open and the other end closed. Additionally, please refer to... Figure 3 and Figure 4 As shown, the lower end of the second mounting bracket 22 of this utility model is also provided with a first mounting hole 231 and two second mounting holes 232. The first mounting hole 231 completely penetrates the inner and outer sides of the second mounting bracket 22. The direction of the second mounting hole 232 is perpendicular to the penetration direction of the first mounting hole 231, and the second mounting hole 232 has a structure with one end open and the other end closed.
[0027] Please also refer to Figure 2 and Figure 4 The figures shown are enlarged views of some parts of the structure. As shown, the cutting mechanism of this utility model includes a positioning component, a threaded rod 32, a cutting scraper 33, a mounting base 34, and positioning bolts 35. There are four positioning components, four threaded rods 32, and four positioning bolts 35. There are two cutting scrapers 33 and two mounting bases 34. The cutting scraper 33 and the mounting base 34 are mounted on the first mounting frame 21 and the second mounting frame 22 via the threaded rod 32 and the positioning component, and are installed in an inclined configuration with the top higher than the bottom.
[0028] Please continue reading. Figures 1 to 4As shown, the positioning member is provided with a bottom plate 311, two mutually parallel mounting pieces 312 and two mutually parallel bolt pieces 313, the bottom plate 311, the mounting piece 312 and the bolt piece 313 are integrally formed, the mounting piece 312 and the bolt piece 313 are vertically arranged on the front and back two sides of the bottom plate 311, specifically, the mounting piece 312 is vertically arranged on the front side of the bottom plate 311, and the bolt piece 313 is vertically arranged on the back side opposite to the front side of the bottom plate 311, wherein the bolt piece 313 is located in the second mounting hole 232 corresponding thereto, the bolt piece 313 is provided with a through hole, the positioning bolt 35 passes through the first mounting hole 231 and the through hole, and is fixed through a nut, the nut is not shown in the figure due to angle problem. In addition, the mounting piece 312 is provided with a through hole 312a, the threaded rod 32 comprises a threaded portion 321 and a straight rod portion 322, the threaded portion 321 is arranged in the through hole 312a of the two mounting pieces 312 of the corresponding positioning member, and the threaded portion 321 is provided with a nut 36 on the outer side of the mounting piece 312 for fixing, the outer end of the straight rod portion 322 is fixed with the back of the mounting seat 34, and the cutting scraper 33 is located in the mounting seat 34.
[0029] The blank cutting device of the utility model is actually provided with a sliding rail (not shown in the figure) at the bottom of the fixing device during actual use, Figures 1 to 4 As shown, the track vehicle 40 is arranged on the sliding rail, the track vehicle 40 is provided with a blank tray 50, the width of the track vehicle 40 is less than the width of the top frame 11, and the width of the blank tray 50 is less than the width of the track vehicle 40, during the cutting process, the initially formed ALC wallboard blank is placed on the blank tray 50, and then the side surface thereof is preliminarily cut. Figure 3 As shown, the track vehicle 40 moves on the sliding rail along the arrow direction, and then the upper end of the side surface of the wallboard blank on the blank tray 50 on the track vehicle 40 first passes through the first mounting frame 21, and the cutting scraper 33 fixed on the first mounting frame 21 cuts the upper end side surface of the blank, along with the process that the track vehicle 40 gradually moves along the arrow direction, the cutting scraper 33 completes the cutting of the entire double side surface of the blank.
[0030] In addition, in the use process of the cutting device, if the size of the ALC wallboard blank changes, the new cutting scraper 33 does not need to be replaced, only the inclination angle of the cutting scraper 33 or the distance between the two cutting scrapers 33 needs to be adjusted, specifically, if the height of the blank changes, only the positioning bolt 35 needs to be loosened, the positioning bolt 35 is adjusted on the first mounting hole 231, and the position of the bolt piece 313 in the second mounting hole 232 is adjusted, so that the inclination angle of the cutting scraper 33 can be changed as a whole, and then the effective cutting height of the cutting scraper 33 is changed, if the height difference between the positioning bolt 35 on the first mounting frame 21 and the positioning bolt 35 on the second mounting frame 22 becomes larger, the effective cutting height of the cutting scraper 33 becomes higher, and vice versa, the blank cutting of different heights can be adapted, furthermore, if the nut 36 on the threaded rod 32 is loosened, the position of the mounting piece 312 on the threaded rod 32 is adjusted, the distance between the two cutting scrapers 33 can be adjusted, and the cutting width of the blank can be adjusted, if the width of the ALC wallboard blank becomes smaller, only the threaded rod 32 is pulled out to the outside in the through hole 312a, after the position is adjusted, the nut 36 on the two sides of the mounting piece 312 is rotated to be fixed, so that the distance between the two cutting scrapers 33 can be increased, and then the blank cutting of the increased width can be adapted, and vice versa, the distance between the two cutting scrapers 33 can be reduced, and the blank cutting of the reduced width can be adapted.
[0031] Through the technical scheme, the beneficial effects of the cutting device include:
[0032] (1) The cutting device is provided with a cutting mechanism, the cutting scraper 33 of the cutting mechanism can adjust the inclination angle, so that the effective height of the cutting scraper 33 can be adjusted, and then the blank cutting of different height requirements can be adapted;
[0033] (2) In addition, the width between the two cutting scrapers 33 can also be adjusted through the position of the threaded rod 32, in the side cutting step of the ALC wallboard blank, the width of the blank after cutting can also be adjusted, so that the cutting scraper 33 and other structures do not need to be replaced;
[0034] (3) Furthermore, the cutting mechanism of the cutting device has a simple adjustment mode and convenient operation regardless of the blank side cutting requirements.
[0035] Obviously, the described embodiments are only part of the embodiments of the cutting device, not all the embodiments. Based on the embodiments in the cutting device, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the cutting device.
Claims
1. An ALC wallboard blank cutting device, characterized in that, The utility model relates to a cutting device for glass blank, including: A fixing device is located on the horizontal plane and includes a top frame (11) and a support base (12) located at the lower end surface of the corner of the top frame (11); Two first mounting frames (21) and two second mounting frames (22) are adjacently and spaced apart on the two bottom surfaces of the length direction of the top frame (11), respectively, the upper end of the first mounting frame (21) is provided with a first mounting hole (231) and two second mounting holes (232), and the lower end of the second mounting frame (22) is provided with a first mounting hole (231) and two second mounting holes (232); The cutting mechanism includes a positioning piece, a threaded rod (32), a cutting scraper (33), a mounting seat (34) and a positioning bolt (35), the positioning piece includes a bottom plate (311), two mutually parallel mounting pieces (312) and two mutually parallel bolt pieces (313), and the mounting pieces (312) and the bolt pieces (313) are vertically arranged on the two opposite sides of the bottom plate (311), respectively.
2. The ALC wallboard blank cutting device according to claim 1, characterized in that, The first mounting hole (231) penetrates the inside and outside of the first mounting frame (21) or the second mounting frame (22), the direction of the second mounting hole (232) is perpendicular to the penetration direction of the first mounting hole (231), and the second mounting hole (232) has an open end and a closed end.
3. The ALC wallboard blank cutting apparatus of claim 1, wherein, The bolt piece (313) is located in the corresponding second mounting hole (232), the bolt piece (313) is provided with a through hole, the positioning bolt (35) penetrates the first mounting hole (231) and the through hole, and is fixed through a nut (36).
4. The ALC wallboard blank cutting apparatus of claim 1, wherein, The mounting piece (312) is provided with a through hole (312a), the threaded rod (32) includes a threaded portion (321) and a straight rod portion (322), and the threaded portion (321) is arranged in the through hole (312a) of the two mounting pieces (312) of the corresponding positioning piece.
5. The ALC wallboard blank cutting apparatus of claim 4, wherein, The threaded portion (321) is fixed by the nut (36) outside the mounting piece (312), the outer end of the straight rod portion (322) is fixed with the back of the mounting seat (34), and the cutting scraper (33) is located in the mounting seat (34).
6. The ALC wallboard blank cutting apparatus according to any one of claims 1 to 5, wherein, The number of the positioning piece, the threaded rod (32) and the positioning bolt (35) is four, respectively, the number of the cutting scraper (33) and the mounting seat (34) is two, and the cutting scraper (33) and the mounting seat (34) are installed in an inclined manner from high to low.
7. The ALC wallboard blank cutting apparatus according to any one of claims 1 to 5, wherein, The inner bottom of the fixing device is provided with a slide rail, the slide rail is provided with a track vehicle (40), the track vehicle (40) is provided with a blank tray (50), the width of the track vehicle (40) is less than the width of the top frame (11), and the width of the blank tray (50) is less than the width of the track vehicle (40).
8. The ALC wallboard blank cutting apparatus according to any one of claims 1 to 5, wherein, The first mounting frame (21) and the second mounting frame (22) are suspendedly installed on the bottom surface of the top frame (11).
Citation Information
Patent Citations
Autoclaved aerated concrete block blank cutting device
CN215660931U