Luggage compartment carpet and automobile

By using a carpet body made of PET needle-punched material, combined with a hot-stamped cavity and folded edge structure, the problems of low space utilization and high manufacturing costs in suitcases are solved, achieving efficient space utilization and cost reduction in suitcases.

CN223631485UActive Publication Date: 2025-12-05SAIC GM WULING AUTOMOBILE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423201134.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-05
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

The low utilization rate of luggage space and high manufacturing costs in existing vehicles are mainly due to the space occupied by tool boxes and their complex manufacturing process.

Method used

The carpet body is made of PET needle-punched material, with a recessed receiving cavity formed by hot stamping and a folded edge structure. It is connected to the mounting position in the car trunk by buckles, simplifying the fixing structure and increasing storage space.

Benefits of technology

It improves the space utilization of the suitcase, reduces the manufacturing cost, and achieves stable fixation of the carpet through a snap-on structure.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223631485U_ABST
    Figure CN223631485U_ABST
Patent Text Reader

Abstract

The luggage compartment carpet and the automobile are installed in the automobile luggage compartment, the luggage compartment comprises a carpet body and a buckle, the carpet body comprises a concave containing cavity formed through hot stamping and a flanging structure formed by extending from the edge of the containing cavity, the flanging structure is provided with a plurality of installation openings, and the interior of the automobile luggage compartment comprises a rear side surrounding decoration plate; a plurality of installation positions corresponding to the installation openings are arranged on the rear side surrounding decoration plate, the buckles penetrate through the installation openings to be connected with the installation positions in a clamped mode, the carpet body is made of PET needle-punched materials, the space utilization rate of the luggage case can be increased, and the process cost can be reduced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of vehicles, in particular to a luggage compartment carpet and a car. BACKGROUND

[0002] The existing vehicle luggage compartment arrangement scheme mostly adopts a scheme of a tool box plus a spare compartment cover plate or a tool box plus a spare compartment cover plate combination, wherein a mounting groove structure is designed in the tool box to place a triangular warning sign, a jack and other vehicle tools. The tool box inevitably occupies the storage space and the process of integrating the tool box is complex. Therefore, the existing vehicle luggage compartment has the problems of low space utilization and high process cost. CONTENT OF THE UTILITY MODEL

[0003] The present application provides a luggage compartment carpet and a car, which is installed in the luggage compartment of the car; the luggage compartment comprises a carpet body and a buckle; the carpet body comprises a recessed containing cavity formed by hot stamping and a flange structure extending from the edge of the containing cavity, and the flange structure is provided with a plurality of mounting ports;

[0004] The rear side trim panel is provided in the luggage compartment of the car, and the rear side trim panel is provided with a plurality of mounting positions corresponding to the mounting ports; the buckle is connected to the mounting position through the mounting port in a clamping manner;

[0005] The carpet body is made of PET needle-punched material.

[0006] In some embodiments, the thickness of the PET needle-punched material is 4-6 mm.

[0007] In some embodiments, the end of the flange structure is an arc-shaped closing edge portion bent downward.

[0008] In some embodiments, the buckle is an expansion nail, the expansion nail comprises an expansion portion and a pressing portion movably arranged in the expansion portion, the expansion nail is inserted into the mounting position, and the pressing portion moves towards the expansion portion to make the expansion portion and the mounting position in interference connection.

[0009] In some embodiments, the mounting position is a circular hole penetrating through the rear side trim panel, and a plurality of expansion nails pass through the mounting port and the mounting position and clamp the flange structure on the rear side trim panel.

[0010] In some embodiments, the carpet body further comprises a front fixing portion extending from one end of the containing cavity towards the direction close to the car seat, and the front fixing portion is provided with a seat rail avoiding port.

[0011] In some embodiments, the front fixing portion is provided with a reinforcing portion, the reinforcing portion is adjacent to the avoiding port and is upwardly protruding.

[0012] In some embodiments, the volume of the accommodating cavity is 0.05-0.08 cubic meters.

[0013] In some embodiments, the luggage compartment further comprises a separately arranged tool box body, the outer wall of the tool box body is provided with a Velcro, and the tool box body is bonded to the carpet body.

[0014] After the above technical scheme is adopted, the beneficial effects are:

[0015] The application provides a luggage compartment carpet and a car, which are installed in a luggage compartment of the car. The luggage compartment comprises a carpet body and a buckle. The carpet body comprises a recessed accommodating cavity formed by hot stamping and a flange structure extending from the edge of the accommodating cavity. The flange structure is provided with a plurality of mounting holes. The interior of the luggage compartment comprises a rear side trim panel. The rear side trim panel is provided with a plurality of mounting positions corresponding to the mounting holes. The buckle is connected to the mounting positions in a clamping manner through the mounting holes. The luggage compartment has a simple accommodating cavity. The buckle structure is used to fix the carpet body, redundant structures are omitted, the space utilization rate of the luggage compartment is improved, and the process cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the drawings needed to be used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0017] Figure 1 It is a structural schematic diagram of a luggage compartment carpet.

[0018] Figure 2 It is an exploded structural schematic diagram of a luggage compartment carpet.

[0019] Figure 3 It is a structural schematic diagram of a side trim panel of a luggage compartment carpet.

[0020] Figure 4 It is a sectional structural schematic diagram of a flange of a luggage compartment carpet.

[0021] Figure 5 It is a structural schematic diagram of a buckle of a luggage compartment carpet.

[0022] Figure 6 It is a sectional schematic diagram of a clamping structure of a luggage compartment carpet.

[0023] Figure 7 It is a structural schematic diagram of a carpet body of a luggage compartment carpet.

[0024] 100 - luggage compartment carpet

[0025] 10 - luggage compartment;

[0026] 11 - carpet body; 111 - containing cavity; 112 - flange structure; 1121 - mounting port; 1122 - arc-shaped closing part; 113 - front fixed part; 1131 - avoiding port; 1132 - reinforcing part;

[0027] 12 - buckle; 121 - expansion nail; 1211 - expansion part; 1212 - pressing part;

[0028] 13 - tool box body;

[0029] 20 - rear side wall trim; 21 - mounting position. DETAILED DESCRIPTION

[0030] In order to better understand the technical solutions of the present application, the embodiments of the present application will be described in detail below in conjunction with the drawings.

[0031] It should be clear that the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor are within the scope of protection of the present application.

[0032] The terms used in the embodiments of the present application are only for the purpose of describing the specific embodiments, and are not intended to limit the present application. The singular forms "a", "said" and "the" used in the embodiments of the present application and the appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise.

[0033] It should be understood that the term "and / or" used herein is only to describe the association relationship of the associated objects, which means that there can be three relationships, for example, A and / or B, which can represent the three cases of A alone, A and B together, and B alone. In addition, the character " / " in this paper generally represents that the front and rear associated objects are a "or" relationship.

[0034] In order to solve the problems of low luggage compartment space utilization rate and high process cost of the vehicle, the present application provides a luggage compartment carpet 100, Figure 1 is a structural diagram of a luggage compartment carpet, Figure 2 is an exploded structural diagram of a luggage compartment carpet, such as Figure 1 and Figure 2As shown, the luggage compartment 10 is installed in the luggage compartment of the automobile; the luggage compartment 10 comprises a carpet body 11 and a buckle 12; the carpet body 11 comprises a concave accommodating cavity 111 formed by hot stamping and a flange structure 112 extending from the edge of the accommodating cavity 111, and the flange structure 112 is provided with a plurality of mounting holes 1121; the interior of the automobile luggage compartment comprises a rear side trim panel 20, and the rear side trim panel 20 is provided with a plurality of mounting positions 21 corresponding to the mounting holes 1121; the buckle 12 is connected with the mounting position 21 through the mounting hole 1121.

[0035] The carpet body 11 is a PET needling material.

[0036] The idea of solving the problem of the present application is to provide a luggage compartment 10 with a buckle 12 accommodating cavity 111, which is an independent cavity structure, which can effectively improve the storage space of the luggage compartment, and then apply the buckle 12 structure to fix the carpet body 11, which saves redundant structure, thereby improving the space utilization rate of the luggage compartment 10 and reducing the process cost.

[0037] In order to make the technical scheme, object and advantage of the present application more clear, the present application will be described in detail below in combination with the drawings and examples. At the same time, in order to facilitate understanding, the luggage compartment 10 is taken as the reference direction, the luggage compartment 10 is horizontally arranged at the tail of the vehicle in a conventional manner, the direction extending towards the head of the vehicle is defined as the front, and vice versa; the direction perpendicular to the horizontal direction and away from the ground is defined as the upper, and vice versa; the direction of the left hand facing the tail of the vehicle is defined as the left side, and the direction of the right hand facing the tail of the vehicle is defined as the right side.

[0038] In some embodiments, as shown in Figure 1 As shown, the luggage compartment 10 comprises a carpet body 11, a buckle 12 and a rear side trim panel 20. The carpet body 11 is a PET needling material, and the carpet body 11 is similar to a dinner plate structure, the rear part of which is a concave accommodating cavity 111 formed by hot pressing and downwardly recessed, and the accommodating cavity 111 is the main part of the carpet body 11. The front part and the edge part of the left and right sides of the accommodating cavity 111 are flange structures 112 of the carpet body 11, and a plurality of mounting holes 1121 are arranged on the flange structures 112.

[0039] Figure 3 For a structure diagram of a side trim panel of a luggage compartment carpet, please refer to Figure 2 and Figure 3 The left and right sides of the luggage compartment 10 are provided with rear side trim panels 20, and the rear side trim panels 20 are long strips, and the tail ends of the two rear side trim panels 20 and the luggage compartment 10 form a U-shaped structure, and a plurality of mounting positions 21 are arranged at the upper edge of the U-shaped structure.

[0040] The upper edge of the turn-up structure 112 and the rear end of the carpet body 11 is provided with a plurality of mounting holes 1121, the mounting holes 1121 of the carpet body 11 and the mounting positions 21 of the rear side trim panel 20 and the tail end of the luggage compartment 10 are correspondingly arranged and provided with buckles 12 to form detachable connection.

[0041] Therefore, in the technical scheme of the present application, the luggage compartment carpet 100 is provided with the accommodating cavity 111 and the turn-up structure 112, the accommodating cavity 111 is not provided with a partition, which can save space and accommodate more articles, the turn-up structure 112 and the mounting hole 1121 thereof are connected and fixed by the buckle 12, in addition, the technical scheme of the present application has other technical details to achieve the purpose of improving the space utilization rate of the luggage compartment and reducing the process cost.

[0042] Figure 4 It is a sectional view of a turn-up structure of a luggage compartment carpet, as shown in Figure 4 The carpet body 11 is made of PET needle-punched material, and the thickness of the PET needle-punched material is 4-6 mm. The PET needle-punched material includes a needle-punched fabric and a base material. The main component of the needle-punched fabric is PET fiber, which is prepared by opening, layering and needle-punching. The base material is also PET fiber. After needle punching, a glue film is sprayed on the surface of the felt, and the PET needle-punched fabric and the base material are respectively placed in a forming mold, and then hot-pressed to form the accommodating cavity 111 and the turn-up structure 112 extending from the edge of the accommodating cavity 111.

[0043] The end of the turn-up structure 112 is an arc-shaped closing edge portion 1122 bent downward. Specifically, the turn-up structure 112 is located on the left and right protruding wing-shaped structures of the carpet body 11. After the turn-up structure 112 is formed, the edge thereof is punched to form the arc-shaped closing edge portion 1122, which is bent downward into a circular arc shape and forms a wedge-shaped blade at the top end of the arc.

[0044] In the technical scheme of the present application, the thickness of the PET needle-punched material of the carpet body 11 is 4-6 mm, which can be 4.0 mm, 4.5 mm, 5.0 mm, 5.5 mm, 6.0 mm or any value therebetween, which is not limited herein.

[0045] In the above scheme, the thickness of the PET needled material is 4-6 mm. The carpet body 11 formed by hot pressing in this thickness range can ensure the strength and will not waste space. In addition, the appearance of the formed carpet is uniform in color and consistent in gloss, which improves the appearance quality of the luggage compartment carpet. At the same time, the edge folding structure 112 and the arc edge closing part 1122 of the edge make the edge folding structure 112 of the edge of the carpet body 11 fold towards the ground when the carpet body 11 is placed in the luggage compartment 10, which enhances the strength of the edge of the carpet body 11 and avoids deformation and warping of the carpet body 11, and the appearance is relatively flat. In addition, due to the wedge-shaped edge shape of the arc edge closing part 1122, this structure hides the color changes of the multiple layers of PET needled material under the surface of the carpet, and the white edge and other colors of the edge of the carpet cannot be seen, and the appearance is relatively consistent.

[0046] In some embodiments, as shown in Figure 2 , the carpet body 11 further includes a front fixing part 113 extending from one end of the containing cavity 111 towards the direction close to the car seat, and the front fixing part 113 is provided with a seat rail avoiding opening 1131, and the front fixing part 113 is provided with a reinforcing part 1132 adjacent to the avoiding opening 1131 and protruding upward.

[0047] Specifically, please continue to refer to Figure 2 , the containing cavity 111 of the carpet body 11 is provided with a front fixing part 113, and the front fixing part 113 is located at the front end of the containing cavity 111, i.e. in the direction close to the rear seat of the car. Since the overall structure of the entire carpet body 11 is a dish-like structure, the front fixing part 113 is similar to the utensil containing part of the dish structure. This front fixing part 113 is also formed by hot pressing, so the middle part of the front fixing part 113 is also provided with a reinforcing part 1132 extending left and right and protruding upward. This reinforcing part 1132 also avoids the protruding part of the back of the rear seat of the car. At the same time, in order to avoid the seat rail arranged below the rear seat, the middle part of the front fixing part 113 is provided with two avoiding openings 1131, which are notch-shaped and formed by punching. The notch bottom of the avoiding opening 1131 intersects with the reinforcing part 1132.

[0048] In the above scheme, the front fixing part 113 extending from one end of the containing cavity 111 towards the direction close to the car seat. This structure prolongs the lap length of the carpet body 11, which is beneficial to fixing the carpet body 11 and can also expand the coverage area of the carpet body 11, so that the connection between the luggage compartment 10 and the rear seat of the car is consistent and the transition is natural.

[0049] Figure 5 A structure diagram of a buckle of a luggage compartment carpet is shown in Figure 5As shown, the buckle 12 is an expansion nail 121, which includes an expansion part 1211 and a pressing part 1212 movably arranged in the expansion part 1211. The expansion nail 121 is inserted into the installation site 21, and the pressing part 1212 is moved towards the expansion part 1211 so that the expansion part 1211 is in interference connection with the installation site 21.

[0050] In some embodiments, the installation site 21 is a circular hole penetrating through the rear side trim panel 20, and the plurality of expansion nails 121 pass through the installation opening 1121 and the installation site 21 to buckle the flange structure 112 on the rear side trim panel 20.

[0051] Specifically, please continue to refer to Figure 5 The expansion nail 121 is a two-piece structure, including an expansion part 1211 and a pressing part 1212 that can be separated and connected. The pressing part 1212 is a round pin structure, and the top of the round pin is a circular cover plate structure. The cover plate of the round pin has a protruding insertion end in the middle, which is in the shape of an arrow.

[0052] When the expansion part 1211 is inserted through the insertion end of the pressing part 1212, the expansion part 1211 can expand and protrude outward on both sides.

[0053] The carpet body 11 is arranged in the luggage compartment 10, Figure 6 A cross-sectional view of a buckling structure of a luggage compartment carpet is shown in FIG. 1, Figure 6 As shown, the installation opening 1121 around the carpet body 11 is arranged in correspondence with the installation site 21 and other installation sites 21 on the rear side trim panel 20 of the luggage compartment 10. The expansion part 1211 of the expansion nail 121 is first inserted into the installation opening 1121 and the installation site 21, and then the pressing part 1212 of the expansion nail 121 is inserted. The expansion part 1211 expands after moving forward after being inserted through the pressing part 1212. The expansion nail 121 is in interference connection with the installation opening 1121 and the installation site 21 and is buckled tightly and firmly. In this way, the carpet body 11 is buckled and fixed with the body of the luggage compartment 10 through the expansion nail 121.

[0054] The installation site 21 and the installation opening 1121 are both circular through-hole structures, which can be formed by punching or machining, without limitation. The expansion nail 121 can be made of engineering plastic and molding process, or metal material and processing technology, without limitation.

[0055] In the above scheme, the expansion nail 121 is used as a connecting piece for connecting and fixing the carpet body 11 and the luggage compartment 10. The two-piece structure is easy to fix the carpet body 11 and the flange structure 112, and the expansion nail 121 is made of engineering plastic or non-rusting non-ferrous metal, which can ensure that the expansion nail 121 does not rust and is easy to mass-produce.

[0056] Figure 7 It is a structure schematic view of a carpet body of a luggage compartment carpet, as Figure 7 shown, the luggage compartment 10 further comprises a separately arranged tool box body 13, the outer wall of the tool box body 13 is provided with a magic tape, the tool box body 13 is bonded with the carpet body 11, and the volume of the accommodating cavity 111 is 0.05-0.08 cubic meters.

[0057] Specifically, please continue to refer to Figure 7 , the tool box body 13 is a square box structure, adopts PET needle punching material, a plurality of magic tapes are arranged on the bottom wall and the peripheral wall of the tool box body 13, in use, the tool box body 13 can be placed in the carpet body 11 at will according to the article condition in the luggage compartment 10, the magic tape can be bonded with the plush on the surface of the carpet body 11, and then the tool box body 13 and the luggage compartment 10 are connected and fixed.

[0058] The volume of the accommodating cavity 111 is 0.05-0.08 cubic meters, and specifically can be 0.05 cubic meters, 0.055 cubic meters, 0.06 cubic meters, 0.065 cubic meters, 0.07 cubic meters, 0.075 cubic meters, 0.08 cubic meters or any value between them, which is not limited herein.

[0059] In the above scheme, the tool box body 13 is bonded with the carpet body 11 in a relatively flexible flexible connection mode, which can not only select the bonding position at will but also place the tool box body 13 outside the vehicle, thereby effectively releasing the volume of the accommodating cavity 111 of the luggage compartment 10 instead of occupying.

[0060] In summary, the present application provides a luggage compartment carpet 100 and a car mounted in a car luggage compartment, the luggage compartment 10 comprises a carpet body 11 and a buckle 12. Among them. The carpet body 11 is PET needle punching material, the PET needle punching fabric and the base material are placed in the forming mold respectively, and then the heat pressing forming cavity 111 and the flange structure 112 formed from the edge of the cavity 111, the flange structure 112 is provided with a plurality of mounting holes 1121, the buckle 12 passes through the mounting hole 1121 and is connected with the mounting position 21, this kind of luggage compartment 10 has simple accommodating cavity 111, sets up a tool box body 13 which can move position at will, applies the buckle 12 structure to fix the carpet body 11, saves the redundant structure, can improve the luggage space utilization rate and reduces the process cost.

[0061] The above only describes the preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A trunk mat installed in a trunk of an automobile, characterized by comprising: The luggage compartment comprises a carpet body and buckles; the carpet body comprises a concave accommodating cavity formed by hot stamping and a flange structure extending from the edge of the accommodating cavity, the flange structure is provided with a plurality of mounting ports; The automobile luggage compartment is provided with a rear side trim panel, the rear side trim panel is provided with a plurality of mounting positions corresponding to the mounting ports; the buckles pass through the mounting ports and are clamped and connected with the mounting positions; The carpet body is PET needling material.

2. A luggage compartment carpet according to claim 1, characterized in that The thickness of the PET needling material is 4-6 mm.

3. The luggage compartment carpet according to claim 1, wherein The end of the flange structure is an arc-shaped closing edge portion bent downward.

4. The luggage compartment carpet according to claim 1, wherein The buckle is an expansion nail, the expansion nail comprises an expansion portion and a pressing portion movably arranged in the expansion portion, the expansion nail is inserted into the mounting position, and the pressing portion moves towards the expansion portion to make the expansion portion and the mounting position in interference connection.

5. A luggage compartment carpet according to claim 4, characterized in that The mounting position is a circular hole penetrating through the rear side trim panel, a plurality of expansion nails pass through the mounting ports and the mounting positions and clamp the flange structure on the rear side trim panel.

6. The luggage compartment carpet according to claim 1, wherein The carpet body further comprises a front fixing portion extending from one end of the accommodating cavity towards the direction close to the automobile seat, the front fixing portion is provided with a seat rail avoiding port.

7. A luggage compartment carpet according to claim 6, characterized in that The front fixing portion is provided with a reinforcing portion adjacent to the avoiding port and protruding upward.

8. The luggage compartment carpet according to claim 1, wherein The volume of the accommodating cavity is 0.05-0.08 cubic meters.

9. The luggage compartment carpet according to claim 1, wherein The luggage compartment further comprises a separately arranged tool box body, the outer wall of the tool box body is provided with a magic tape, and the tool box body is bonded with the carpet body.

10. An automobile characterized by comprising: The automobile comprises a luggage compartment carpet according to any one of claims 1-9.