Direct filling type adsorbent filling and cap screwing machine
By designing a direct-filling adsorbent filling and capping machine, and adopting a clamping and pushing block structure driven by cylinders and motors, the automated high-precision filling and capping of blood perfusion devices has been achieved, solving the problems of inconsistent filling accuracy and sealing in existing technologies, and improving product quality and production efficiency.
Patent Information
- Application Number
- CN202520089269.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-01-15
AI Technical Summary
In the existing technology, it is difficult to automate the production of high-precision capping devices for blood perfusion devices, resulting in inconsistent filling accuracy and affecting product quality and sealing.
A direct-fill adsorbent filling and capping machine was designed, comprising a filling mechanism and a capping mechanism. Utilizing a clamping and pushing block structure driven by a cylinder and a motor, it achieves automatic quantitative filling and constant torque capping of the bottle, ensuring stable filling volume and consistent sealing performance.
It achieves high-precision automated filling and capping of blood perfusion devices, improves product quality consistency and sealing, avoids poor sealing problems caused by inconsistent capping, and improves production efficiency.
Smart Images
Figure CN223631842U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to blood perfusion ware industry bottle body filling screw cap technical field, especially to a kind of direct filling type adsorbent filling screw cap machine. BACKGROUND
[0002] The filling screw cap machine of semi-automatic adsorbent perfusion ware is a non-standard high-precision fast filling, constant torque screw cap integrated machine, which is matched with a feeding, water feeding, air feeding, discharging and water discharging vacuum system. The filling amount deviation can be controlled to ±1mL, the running cost is low, the product can be replaced quickly, the maintenance is simple, the filling amount automatic adjustment range is 60-380ML, the production capacity can reach 100 / hour, and the batch production of high-precision filling screw cap for experimental, pilot and mass production in the blood perfusion ware industry of biotechnology can be realized.
[0003] At present, most enterprises in the industry use manual operation to complete the batch production of high-precision, constant torque screw cap of blood perfusion ware product semi-automatic production. The filling precision is difficult to guarantee, deviation is easy to occur, the product quality is affected, and the torque is inconsistent in manual screwing, which may cause the perfusion ware to be not tightly sealed, thereby affecting the use effect. CONTENT OF THE UTILITY MODEL
[0004] The direct filling type adsorbent filling screw cap machine solves the existing problems.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a direct filling type adsorbent filling screw cap machine, comprising an outer frame, an operation box is connected to one side of the upper end of the outer frame, and a filling mechanism is connected to the middle of the upper end of the outer frame, a moving lifting structure is arranged at the lower end of the filling mechanism, the filling mechanism is used for upward lifting for automatic quantitative filling, a screw cap mechanism is arranged at intervals on one side of the filling mechanism, a moving lifting structure is also arranged at the lower end of the screw cap mechanism, the screw cap mechanism comprises a screw cap gripper, and the screw cap gripper cooperates with the lifting structure at the lower end of the screw cap mechanism to seal the screw cap.
[0006] Preferably, the outer frame comprises connecting rods, a plurality of connecting rods are arranged, and the plurality of connecting rods are spliced to form a rectangular cuboid structure, and the rectangular cuboid structure formed by the plurality of connecting rods is divided into upper and lower two parts.
[0007] Preferably, the filling mechanism comprises a perfusion ware and a first working plate, a first working plate is arranged at intervals below the perfusion ware, a first air cylinder is connected to one side of the lower end of the first working plate, a first double-acting piston air cylinder is connected above the first air cylinder, first clamping blocks are connected to the two ends of the first double-acting piston air cylinder, first push blocks are connected to one side of the two first clamping blocks, and a bottle body is connected between the two first push blocks.
[0008] Preferably, the other side of the lower end of the first working plate is connected with a first push rod, one side of the lower end of the first push rod is connected with a first moving block, both ends of one side of the first moving block are connected with a first sliding block, one side of the first sliding block is connected with a first sliding rod, the middle of the first moving block is connected with a first lead screw, and the lower end of the first lead screw is connected with a first motor.
[0009] Preferably, the upper end of the cap rotating gripper is connected with a second motor through a rotating rod, the cap rotating mechanism further comprises a second working plate, one end below the second working plate is connected with a second air cylinder, the upper end of the second air cylinder is connected with a second double-acting piston cylinder, both sides of the second double-acting piston cylinder are connected with a second clamping block, one end of two second clamping blocks is connected with a second push block, the second push block is fixed with a bottle body between the second push blocks, and the upper end of the bottle body is connected with an upper cover.
[0010] Preferably, the other end of the lower end of the second working plate is connected with a second push rod, one side of the lower end of the second push rod is connected with a second moving block, both ends of one side of the second moving block are respectively connected with a second sliding block, one side of the second sliding block is connected with a second sliding rod, the middle of the second moving block is connected with a second lead screw, and the lower end of the second lead screw is connected with a third motor. The device places the bottle body between the two first push blocks by manual operation, ensures that the bottle is in the correct position below the flow filler, clamps the bottle body by the first double-acting piston cylinder, pushes the bottle body to rise to a preset filling height by moving the first push rod, performs automatic quantitative filling action, controls the flow filler by parameter setting of the operation box, ensures that the filling amount is stable and meets the specified requirements each time, and improves the consistency of product quality; places the filled gas between the two second push blocks, lifts the bottle body and the upper cover by the second push rod, rotates the cap rotating gripper to tighten the bottle cap, ensures the sealing property between the bottle cap and the bottle body, makes the cap rotating torque between each bottle body and the upper cover consistent, and avoids the problems of poor sealing or damage caused by the cap being too tight or too loose. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 It is a structural schematic view of the utility model.
[0012] Figure 2 It is a bottle body schematic view of the utility model.
[0013] Figure 3 It is a filling mechanism schematic view of the utility model.
[0014] Figure 4 It is a cap rotating mechanism schematic view of the utility model.
[0015] Figure 5 It is a cap rotating gripper schematic view of the utility model.
[0016] The figure label: 1, outer frame; 101, connecting rod; 2, operation box; 3, filling mechanism; 301, filling device; 302, first working plate; 303, first cylinder; 304, first double-way piston cylinder; 305, first clamping block; 306, first push block; 307, first push rod; 308, first moving block; 309, first sliding block; 310, first sliding rod; 311, first screw rod; 312, first motor; 4, cap screwing mechanism; 401, cap screwing gripper; 402, second motor; 403, second working plate; 404, second cylinder; 405, second double-way piston cylinder; 406, second clamping block; 407, second push block; 408, second push rod; 409, second moving block; 410, second sliding block; 411, second sliding rod; 412, second screw rod; 413, third motor; 5, bottle body; 501, upper cover. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0018] Referring to Figures 1-5 A direct filling type adsorbent filling and cap screwing machine, comprising an outer frame 1, an operation box 2 is connected to one side of the upper end of the outer frame 1, and a filling mechanism 3 is connected to the middle of the upper end of the outer frame 1, the filling mechanism 3 is provided with a moving and lifting structure at the lower end, the filling mechanism 3 is used for lifting upward to realize automatic quantitative filling, a cap screwing mechanism 4 is arranged at one side of the filling mechanism 3 at intervals, the cap screwing mechanism 4 is also provided with a moving and lifting structure at the lower end, the cap screwing mechanism 4 comprises a cap screwing gripper 401, the cap screwing gripper 401 cooperates with the lifting structure at the lower end of the cap screwing mechanism 4 to realize cap sealing.
[0019] Referring to Figure 2 , Figure 3, the outer frame 1 comprises connecting rods 101, the connecting rods 101 are provided with a plurality of, and the plurality of connecting rods 101 are spliced into a rectangular cuboid structure, and the rectangular cuboid structure formed by the plurality of connecting rods 101 is divided into two parts, the filling mechanism 3 comprises a filling device 301 and a first working plate 302, the first working plate 302 is correspondingly arranged at intervals below the filling device 301, and the first working plate 302 is connected with a first cylinder 303 on one side of the lower end, and the first cylinder 303 is connected with a first double-acting piston cylinder 304 above, the first double-acting piston cylinder 304 is connected with first clamping blocks 305 at both ends, the first clamping blocks 305 are connected with first push blocks 306 on one side, and the first push blocks 306 are connected with the bottle body 5 between the two, the first working plate 302 is connected with a first push rod 307 on the other side of the lower end, and the first push rod 307 is connected with a first moving block 308 on one side of the lower end, the first moving block 308 is connected with first sliding blocks 309 on both sides of one side, and the first sliding blocks 309 are connected with a first sliding rod 310 on one side, the first moving block 308 is connected with a first lead screw 311 in the middle, and the first lead screw 311 is connected with a first motor 312 at the lower end, the first moving block 308 is driven to move up and down by rotating the first lead screw 311, the first double-acting piston cylinder 304 is started to drive the first clamping blocks 305 at both ends to move and contract, and the first clamping blocks 305 drive the first push blocks 306 to clamp and fix the bottle body 5.
[0020] Referring to Figure 4 , the cap gripper 401 is connected with a second motor 402 through a rotating rod at the upper end, and the cap mechanism 4 further comprises a second working plate 403, one end of the second working plate 403 is connected with a second cylinder 404 below, and the second cylinder 404 is connected with a second double-acting piston cylinder 405 at the upper end, the second double-acting piston cylinder 405 is connected with second clamping blocks 406 on both sides, the second clamping blocks 406 are connected with second push blocks 407 on one end, the second push blocks 407 are fixed with the bottle body 5 between them, the bottle body 5 is connected with an upper cover 501 at the upper end, the other end of the second working plate 403 is connected with a second push rod 408 at the lower end, and the second push rod 408 is connected with a second moving block 409 on one side of the lower end, the second moving block 409 is connected with second sliding blocks 410 on both sides of one side, the second sliding blocks 410 are connected with a second sliding rod 411 on one side, and the second moving block 409 is connected with a second lead screw 412 in the middle, and the second lead screw 412 is connected with a third motor 413 below, the second moving block 409 is driven to move up and down to drive the second push rod 408 to move up and down, the bottle body 5 and the upper cover 501 are pushed to rise and contact the cap gripper 401, and the cap gripper 401 is rotated to seal the upper cover 501.
[0021] Working principle: first, the operator will be placed in the two first push block 306 between the bottle 5, placed after the start of the first cylinder 303 push first double-acting piston cylinder 304 rises to the outside of the bottle 5 appropriate height, start the first double-acting piston cylinder 304 drive both ends of the first clamp block 305 telescopic, the first clamp block 305 drive the first push block 306 will be fixed, the bottle 5 is then started, the first motor 312 rotates the first lead screw 311, the first lead screw 311 rotating drive first moving block 308 moves up and down, the first moving block 308 drive the first push rod 307 push the first workbench 302 rises to the preset filling height, start the automatic quantitative filling action of the filling device 301, after filling, the operator will be placed in the bottle 5 from the filling mechanism 3 to the cap mechanism 4, the upper cover 501 placed bottle 5 above, also, start the second cylinder 404 push second double-acting piston cylinder 405 rises to the outside of the bottle 5 appropriate height, start the second double-acting piston cylinder 405 drive both ends of the second clamp block 406 telescopic, the second clamp block 406 drive the second push block 407 will be fixed, the bottle 5 is then started, the third motor 413 rotates the second lead screw 412, the second lead screw 412 rotating drive second moving block 409 moves up and down, the second moving block 409 drive the second push rod 408 push the second workbench 403 rises, and the cap gripper 401 contact, start the second motor 402 rotates the cap gripper 401 to constant torque on the upper cover 501 is tightened, cap action after the end of the cap mechanism 4 is automatically reset, waiting for the next operation.
[0022] The above, only for the preferred specific embodiments of the present application, but the scope of the present application is not limited to this, any skilled in the art of the technical personnel in the present application disclosed in the technical range, according to the technical scheme of the present application and the utility model concept of equivalent replacement or change, should be covered in the scope of the present application.
Claims
1. A direct filling adsorbent filling screw cap machine comprising an outer frame (1), characterized in that, The upper end of the outer frame (1) is connected with an operation box (2), and the upper end of the outer frame (1) is connected with a filling mechanism (3), the lower end of the filling mechanism (3) is provided with a moving lifting structure, the filling mechanism (3) is used for upward lifting for automatic quantitative filling, a cap screwing mechanism (4) is arranged at intervals on one side of the filling mechanism (3), and the lower end of the cap screwing mechanism (4) is also provided with a moving lifting structure, the cap screwing mechanism (4) comprises a cap screwing gripper (401), and the cap screwing gripper (401) cooperates with the lower end lifting structure of the cap screwing mechanism (4) to screw and seal.
2. A direct filling type adsorbent filling screw cap machine according to claim 1, characterized in that, The outer frame (1) comprises connecting rods (101), a plurality of connecting rods (101) are arranged, and the plurality of connecting rods (101) are spliced into a rectangular cuboid structure, and the rectangular cuboid structure formed by the plurality of connecting rods (101) is divided into two parts.
3. A direct filling type adsorbent filling screw cap machine according to claim 1, characterized in that, The filling mechanism (3) comprises a filling flow device (301) and a first working plate (302), a first working plate (302) is arranged at intervals below the filling flow device (301), a first cylinder (303) is connected to one side of the lower end of the first working plate (302), a first double-acting piston cylinder (304) is connected above the first cylinder (303), first clamping blocks (305) are connected to both ends of the first double-acting piston cylinder (304), first push blocks (306) are connected to one side of the two first clamping blocks (305), and a bottle body (5) is connected between the two first push blocks (306).
4. A direct filling type adsorbent filling screw cap machine according to claim 3, characterized in that, A first push rod (307) is connected to the other side of the lower end of the first working plate (302), a first moving block (308) is connected to one side of the lower end of the first push rod (307), first sliding blocks (309) are connected to both ends of one side of the first moving block (308), a first sliding rod (310) is connected to one side of the first sliding block (309), a first lead screw (311) is connected to the middle of the first moving block (308), and a first motor (312) is connected to the lower end of the first lead screw (311).
5. A direct filling type adsorbent filling screw cap machine according to claim 1, wherein A second motor (402) is connected to the upper end of the cap screwing gripper (401) through a rotating rod, the cap screwing mechanism (4) further comprises a second working plate (403), a second cylinder (404) is connected to one end below the second working plate (403), a second double-acting piston cylinder (405) is connected to the upper end of the second cylinder (404), second clamping blocks (406) are connected to both sides of the second double-acting piston cylinder (405), a second push block (407) is connected to one end of the two second clamping blocks (406), a bottle body (5) is fixed between the second push blocks (407), and an upper cover (501) is connected to the upper end of the bottle body (5).
6. A direct filling type adsorbent filling screw cap machine according to claim 5, wherein The lower end of the second working plate (403) is connected with a second push rod (408), and the lower end of the second push rod (408) is connected with a second moving block (409) on one side, and the two ends of the one side of the second moving block (409) are respectively connected with a second sliding block (410), the one side of the second sliding block (410) is connected with a second sliding rod (411), and the middle of the second moving block (409) is connected with a second lead screw (412), and the lower side of the second lead screw (412) is connected with a third motor (413).