Compressor blind plug nail extraction device

Abstract

The utility model discloses a compressor blind plug nail extracting device, relates to the field of machining, solves the problems that an existing manual nail extracting mode is long in consumed time and low in working efficiency, and comprises a machine body which comprises an assembly line body used for conveying a compressor, racks arranged on the two sides of the assembly line body and nail extracting assemblies arranged on the racks. The nail taking assembly is located above the assembly line body. The nail taking assembly comprises a first electromagnet and a second electromagnet which are arranged on the rack in a synchronous sliding mode, two material collecting pipelines are obliquely arranged on the rack and correspond to the first electromagnet and the second electromagnet respectively, a scraper blade is arranged above the material collecting pipelines, and a horizontal belt conveyor is arranged at the position, located below the material collecting pipelines, of the rack. The machine body further comprises a rotating assembly and a clamping assembly which are arranged on the assembly line body, the rotating assembly and the clamping assembly are arranged in the length direction of the assembly line body in a spaced mode, and the clamping assembly is located under the nail taking assembly. The nail taking-out device has the effects of being convenient to take out nails and high in working efficiency.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of mechanical processing, in particular to a compressor blind plug nail extraction device. BACKGROUND

[0002] The compressor is a driven fluid machine that raises low-pressure gas to high-pressure gas, and is the heart of the refrigeration system. It sucks in low-temperature and low-pressure refrigerant gas from the suction pipe, and after being compressed by the motor, it discharges high-temperature and high-pressure refrigerant gas to the exhaust pipe to provide power for the refrigeration cycle.

[0003] At present, the compressor is produced in a flow line way. In the production and processing process, the blind plug (usually referred to as a blind plate) of the compressor is usually used to isolate equipment or pipelines to prevent medium leakage or mixing with other substances. When the equipment is installed or the pipeline is connected, the blind plug needs to be installed or extracted according to the process requirements.

[0004] At this stage, the treatment of the nails on the blind plug will depend on the specific installation position and method of the blind plug. If the blind plug needs to be extracted for subsequent operation, the related nails also need to be disassembled accordingly. The existing disassembly method generally uses a mechanical hand or a mechanical tool to unscrew the nails, and then manually removes the nails, which not only takes a long time, but also is affected by manual operation factors, resulting in low overall production efficiency. CONTENT OF THE INVENTION

[0005] In order to improve the overall production efficiency, the present application provides a compressor blind plug nail extraction device.

[0006] The present application provides a compressor blind plug nail extraction device, which adopts the following technical scheme:

[0007] A compressor blind plug nail extraction device, comprising a machine body, the machine body comprising a flow line body for conveying the compressor, racks arranged on both sides of the flow line body, a nail taking assembly arranged on the rack, the nail taking assembly being located above the flow line body;

[0008] The nail taking assembly comprises a first electromagnet and a second electromagnet arranged synchronously and slidably on the rack, the rack is obliquely provided with two material collecting pipes, the two material collecting pipes are arranged corresponding to the first magnet and the second magnet respectively, a scraper is arranged above the material collecting pipe, and a horizontal belt conveyor is arranged below the material collecting pipe.

[0009] The machine body further comprises a rotating assembly and a clamping assembly arranged on the flow line body, the rotating assembly and the clamping assembly are arranged at intervals along the length direction of the flow line body, and the clamping assembly is located directly below the nail taking assembly.

[0010] Preferably, the rack is provided with a horizontal linear module, a connecting plate is slidingly connected to the horizontal linear module, two vertical linear modules are arranged at intervals on the connecting plate, and the vertical linear modules are provided with mounting plates for assembling the first electromagnet or the second electromagnet.

[0011] Preferably, the mounting plate is provided with a linear bearing L-shaped plate, the linear bearing L-shaped plate is provided with a guide rod, the bottom end of the guide rod is provided with a transition block, a buffer spring is sleeved between the guide rod and the linear bearing L-shaped plate, and the first electromagnet or the second electromagnet is assembled at the bottom of the transition block.

[0012] Preferably, one of the linear bearing L-shaped plates is provided with an extension plate, the extension plate is provided with a connecting rod in the vertical direction, and the bottom of the connecting rod is provided with a backing plate for connecting the second electromagnet.

[0013] Preferably, the rotating assembly comprises a first mounting shell and a second mounting shell symmetrically arranged on the assembly line body, a first sliding plate slidingly arranged in the first mounting shell, a second sliding plate slidingly arranged in the second mounting shell, two rubber-coated wheels arranged at intervals and rotatingly arranged on the first sliding plate, a rotating wheel rotatingly arranged on the second sliding plate, and a control member for controlling the rotation of the rotating wheel, wherein the control member is arranged on the second sliding block; the first mounting shell is provided with a sliding member for controlling the sliding of the first sliding plate, and the second mounting shell is also provided with a sliding member for controlling the sliding of the second sliding plate.

[0014] Preferably, the clamping assembly comprises a clamping cylinder symmetrically arranged on the assembly line body, a fixing seat arranged on the piston rod of the clamping cylinder, a guide shaft arranged at intervals on the fixing seat, a clamping spring sleeved on the guide shaft, and an insulating spring clamp block slidingly connected to the guide shaft, wherein the clamping spring is located between the fixing seat and the insulating spring clamp block.

[0015] Preferably, a clamping spring is arranged between the fixing seat and the insulating spring clamp block, and the two ends of the clamping spring are connected with the fixing seat and the insulating spring clamp block, respectively.

[0016] Preferably, the two fixing seats are respectively provided with extension T-shaped plates facing each other, and the extension T-shaped plates are provided with clamping blocks.

[0017] In summary, the beneficial effects of the present application are:

[0018] In work, the circular tray is used to hold the compressor, and then is conveyed to the rotating assembly on the flow line body, the tray is clamped by two rubber wheels and a rotating wheel, and the rotating wheel is rotated by the control member to drive the tray and the compressor to rotate, the position of the blind plug of the compressor is adjusted to be located directly below the pin taking assembly, then the tray with the compressor continues to convey to the clamping assembly, the insulating spring clamp block is moved to the position of the compressor by the two clamping cylinders, until the insulating spring clamp block abuts against the outer wall of the compressor, and the compressor is locked, finally, the first electromagnet and the second electromagnet are moved to adjust the position by the horizontal linear module and the vertical linear module, so that the first electromagnet and the second electromagnet generate strong magnetic force after being electrified, the pin on the blind plug is stably attracted out, the taken pin is respectively put into the corresponding material collecting pipeline by the horizontal linear module and the vertical linear module, and the pin is conveyed by the horizontal belt conveyor, so that the automatic pin taking and conveying are realized, and the overall production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a structural schematic view of the embodiment of the application;

[0020] Figure 2 is a partial structural schematic view of the pin taking assembly of the embodiment of the application assembled in the rack;

[0021] Figure 3 is a structural schematic view of the embodiment of the application highlighting the position of the rotating assembly;

[0022] Figure 4 is a structural schematic view of the embodiment of the application highlighting the inside of the rotating assembly;

[0023] Figure 5 is a structural schematic view of the embodiment of the application highlighting the clamping assembly.

[0024] BRIEF DESCRIPTION OF DRAWINGS: 1, machine body; 2, flow line body; 3, rack; 4, pin taking assembly; 41, first electromagnet; 42, second electromagnet; 5, horizontal linear module; 51, guide rail; 52, connecting plate; 53, vertical linear module; 54, mounting plate; 55, linear bearing L-shaped plate; 56, guide rod; 57, transition block; 58, buffer spring; 6, extension plate; 61, connecting rod; 62, pad plate; 7, material collecting pipeline; 71, scraper; 8, horizontal belt conveyor; 9, rotating assembly; 91, first mounting shell; 911, first sliding plate; 912, rubber wheel; 92, second mounting shell; 921, second sliding plate; 922, rotating wheel; 923, control member; 10, clamping assembly; 101, clamping cylinder; 102, fixed seat; 103, guide shaft; 104, clamping spring; 105, insulating spring clamp block; 106, clamping spring; 11, sliding member; 12, extension T-shaped plate; 121, clamping block. DETAILED DESCRIPTION

[0025] The application is further described in detail below with reference to the accompanying drawings.

[0026] The compressor blind plug nail extraction device disclosed by the embodiment of the application comprises a machine body 1. The machine body 1 comprises a flow line body 2 for conveying the compressor, a rack 3 arranged on both sides of the flow line body 2, and a nail extraction assembly 4 arranged on the rack 3 and located above the flow line body 2. In operation, the compressor is first fixed on a circular tray, and then the tray is placed on the flow line body 2 for conveying. The nail extraction assembly 4 is used to extract the nails on the blind plug of the compressor, so that the automation operation is realized and the work efficiency is improved.

[0027] Specifically, the nail extraction assembly 4 comprises a first electromagnet 41 and a second electromagnet 42 which are synchronously slid on the rack 3. The top of the rack 3 is provided with a horizontal linear module 5 and a guide rail 51 which are arranged at intervals, and a connecting plate 52 is slidably connected between the horizontal linear module 5 and the guide rail 51. The connecting plate 52 is provided with two vertical linear modules 53 which are arranged in the vertical direction and are provided with mounting plates 54 for assembling the first electromagnet 41 or the second electromagnet 42.

[0028] Further, the mounting plate 54 is provided with a linear bearing L-shaped plate 55, the linear bearing L-shaped plate 55 is provided with a guide rod 56 in the vertical direction, the bottom end of the guide rod 56 is provided with a transition block 57, the guide rod 56 is sleeved with a buffer spring 58 between the transition block 57 and the linear bearing L-shaped plate 55, and the first electromagnet 41 or the second electromagnet 42 is fixed to the bottom of the transition block 57.

[0029] Further, one of the linear bearing L-shaped plates 55 is provided with an extension plate 6 which is provided with a connecting rod 61 in the vertical direction; the bottom of the connecting rod 61 is fixed with a backing plate 62 for connecting the second electromagnet 42, and the top of the second electromagnet 42 is connected with the bottom of the backing plate 62.

[0030] Further, the rack 3 is obliquely provided with two material collecting pipes 7 which are arranged side by side. The two material collecting pipes 7 are arranged corresponding to the first electromagnet and the second electromagnet respectively, and are used to convey nails of different models. Meanwhile, the material collecting pipes 7 are obliquely provided with scrapers 71 at the inlet thereof, which are used to assist in scraping the nails adsorbed on the first electromagnet 41 and the second electromagnet 42.

[0031] Further, the rack 3 is provided with a horizontal belt conveyor 8 below the material collecting pipes 7. Moreover, the horizontal belt conveyor 8 is provided with two different conveying belts, and the outlet of one material collecting pipe 7 corresponds to one conveying belt, which is used to convey nails of two different models so as to be classified and collected.

[0032] In addition, the machine body 1 further comprises a rotating assembly 9 and a clamping assembly 10 arranged at the pipeline body 2, and the rotating assembly 9 and the clamping assembly 10 are arranged along the length direction of the pipeline body 2. The rotating assembly 9 is used for rotating the tray with the compressor to adjust the position of the blind plug of the compressor. The clamping assembly 10 is arranged directly below the nail taking assembly 4 and is used for temporarily locking the position of the compressor so that the first electromagnet 41 and the second electromagnet 42 take out the nail.

[0033] Further, the rotating assembly 9 comprises a first mounting shell 91 and a second mounting shell 92 symmetrically arranged at the pipeline body 2, a first sliding plate 911 slidably connected in the first mounting shell 91, a second sliding plate 921 slidably connected in the second mounting shell 92, two rubber-coated wheels 912 rotatably connected to one side of the first sliding plate 911, a rotating wheel 922 rotatably connected to the second sliding plate 921, and a control member 923 used for controlling the rotation of the rotating wheel 922.

[0034] The control member 923 is a rotating motor, and the rotating motor is arranged on the second sliding block. In addition, the first mounting shell 91 is provided with a sliding member 11 used for controlling the sliding of the first sliding plate 911, and the second mounting shell 92 is also provided with a sliding member 11 used for controlling the sliding of the second sliding plate 921. The sliding member 11 is a sliding cylinder, and the piston rod of one sliding cylinder is fixedly connected with the first sliding plate 911, and the piston rod of the other sliding cylinder is fixedly connected with the second sliding plate 921.

[0035] Further, the clamping assembly 10 comprises a clamping cylinder 101 symmetrically arranged at the pipeline body 2, a fixed seat 102 arranged on the piston rod of the clamping cylinder 101, guide shafts 103 arranged at the fixed seat 102, clamping springs 104 sleeved on the guide shafts 103, and insulating spring clamping blocks 105 horizontally slidably connected with the guide shafts 103. The clamping springs 104 are arranged between the fixed seat 102 and the insulating spring clamping blocks 105.

[0036] Further, the clamping springs 106 are arranged between the fixed seat 102 and the insulating spring clamping blocks 105, and the two ends of the clamping springs 106 are connected with the fixed seat 102 and the insulating spring clamping blocks 105, respectively.

[0037] Further, the two fixed seats 102 are respectively provided with extension T-shaped plates 12 facing each other, and the extension T-shaped plates 12 are provided with clamping blocks 121. The clamping blocks 121 arranged on one extension T-shaped plate are two and arranged in an up-down and spaced manner. The two groups of clamping blocks 121 are used for assisting in clamping the partial structure of the outer wall of the compressor to improve the locking effect of the clamping assembly 10.

[0038] The implementation principle of the compressor blind plug nail extraction device is as follows:

[0039] When working, the compressor is carried by the circular tray and then conveyed on the pipeline body 2 to the rotating assembly 9, the tray is clamped by two rubber wheels 912 and a rotating wheel 922, and the rotating wheel 922 is rotated by the control member 923 to drive the tray and the compressor to rotate, the position of the blind plug of the compressor is adjusted to be located directly below the nail taking assembly 4, then the tray with the compressor continues to be conveyed to the clamping assembly 10, the insulating spring clamping block 105 is moved to the position of the compressor by two clamping cylinders 101 until the insulating spring clamping block 105 abuts against the outer wall of the compressor and locks the compressor, finally the first electromagnet 41 and the second electromagnet 42 are moved and adjusted in position by the horizontal linear module 5 and the vertical linear module 53, so that after the first electromagnet 41 and the second electromagnet 42 are electrified, strong magnetic force is generated to stably attract the nails on the blind plug, the removed nails are respectively put into the corresponding material collecting pipelines 7 by the horizontal linear module 5 and the vertical linear module 53, and the nails are conveyed by the horizontal belt conveyor 8, automatic nail taking and conveying are realized, and the overall production efficiency is improved.

[0040] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, therefore: equivalent changes made on the basis of the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A compressor blind plug pin extractor characterized by: The machine body (1) comprises a flow line body (2) for conveying the compressor, a rack (3) arranged on both sides of the flow line body (2), and a pin taking assembly (4) arranged on the rack (3) and located above the flow line body (2); The pin taking assembly (4) comprises a first electromagnet (41) and a second electromagnet (42) arranged in synchronization and sliding on the rack (3), the rack (3) is obliquely provided with two material collecting pipes (7), the two material collecting pipes (7) correspond to the first electromagnet and the second electromagnet respectively, a scraper (71) is arranged above the material collecting pipe (7), and a horizontal belt conveyor (8) is arranged below the material collecting pipe (7). The machine body (1) further comprises a rotating assembly (9) and a clamping assembly (10) arranged on the flow line body (2), the rotating assembly (9) and the clamping assembly (10) are arranged at intervals along the length direction of the flow line body (2), and the clamping assembly (10) is located directly below the pin taking assembly (4).

2. A compressor blind plug pin extractor as set forth in claim 1, characterized in that: The rack (3) is provided with a horizontal linear module (5), the horizontal linear module (5) is slidingly connected with a connecting plate (52), the connecting plate (52) is provided at intervals with two vertical linear modules (53), and the vertical linear modules (53) are provided with mounting plates (54) for assembling the first electromagnet (41) or the second electromagnet (42).

3. A compressor blind plug pin extractor as set forth in claim 2, characterized in that: The mounting plate (54) is provided with a linear bearing L-shaped plate (55), the linear bearing L-shaped plate (55) is provided with a guide rod (56), the bottom end of the guide rod (56) is provided with a transition block (57), the guide rod (56) is sleeved with a buffer spring (58) between the transition block (57) and the linear bearing L-shaped plate (55), and the first electromagnet (41) or the second electromagnet (42) is assembled at the bottom of the transition block (57).

4. A compressor blind plug pin extractor as set forth in claim 3, characterized in that: One of the linear bearing L-shaped plates (55) is provided with an extension plate (6), the extension plate (6) is provided with a connecting rod (61) in the vertical direction, and the bottom of the connecting rod (61) is provided with a backing plate (62) for connecting the second electromagnet (42).

5. A compressor blind plug pin extractor as set forth in claim 1, characterized by: The rotating assembly (9) comprises first and second mounting shells (91) and (92) arranged symmetrically on the flow line body (2), a first sliding plate (911) slidingly arranged in the first mounting shell (91), a second sliding plate (921) slidingly arranged in the second mounting shell (92), two rubber-coated wheels (912) arranged at intervals and rotatingly on the first sliding plate (911), a rotating wheel (922) rotatingly arranged on the second sliding plate (921), a control member (923) for controlling the rotation of the rotating wheel (922), and the control member (923) is arranged on the second sliding block; the first mounting shell (91) is provided with a sliding member (11) for controlling the sliding of the first sliding plate (911), and the second mounting shell (92) is also provided with a sliding member (11) for controlling the sliding of the second sliding plate (921).

6. A compressor blind plug pin extractor as set forth in claim 1, characterized by: The clamping assembly (10) comprises clamping cylinders (101) symmetrically arranged on the pipeline body (2), fixing seats (102) arranged on the piston rods of the clamping cylinders (101), guide shafts (103) arranged at intervals on the fixing seats (102), clamping springs (104) sleeved on the guide shafts (103), and insulated spring clamping blocks (105) horizontally and slidingly connected to the guide shafts (103), wherein the clamping springs (104) are located between the fixing seats (102) and the insulated spring clamping blocks (105).

7. A compressor blind plug pin extractor as set forth in claim 6, characterized by: A clamping spring (106) is arranged between the fixing seat (102) and the insulated spring clamping block (105), and two ends of the clamping spring (106) are connected with the fixing seat (102) and the insulated spring clamping block (105) respectively.

8. A compressor blind plug pin extractor as set forth in claim 6, characterized by: Two fixing seats (102) are respectively provided with extending T-shaped plates (12) facing each other, and the extending T-shaped plates (12) are provided with clamping blocks (121).

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