Automatic edge pressing and plate separating device for photovoltaic glass

Abstract

The utility model discloses an automatic blank-pressing and plate-separating device for photovoltaic glass, which relates to the technical field of photovoltaic glass processing, and comprises an automatic blank-pressing machine, the automatic blank-pressing machine comprises angle iron, a transmission roller, a blank-pressing longitudinal beam I and a blank-pressing longitudinal beam II, and the automatic blank-pressing machine is provided with a transmission cylinder shaft. The automatic edge pressing and plate dividing device for the photovoltaic glass further comprises a first steel plate and a second steel plate which are fixedly connected to the surface of angle iron, a first edge pressing longitudinal beam and a second edge pressing longitudinal beam provide stable supporting for the edge pressing mechanism, the movement precision and pressure uniformity of an edge pressing tool are guaranteed, damage to the glass is avoided, an innovative plate dividing technology is adopted, and the production efficiency is improved. The glass is cut through the automatic plate dividing cutter, the plate dividing cutter is accurately controlled by the control system to cut the glass according to the preset cutting path and depth, it is ensured that the cutting face is flat and smooth, and meanwhile the glass damage risk is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic glass processing technical field especially relates to a kind of automatic edge-pressing plate separating device for photovoltaic glass. BACKGROUND

[0002] As an important component in photovoltaic industry, photovoltaic glass is widely used in solar cell panel and other equipment, and its processing quality directly affects the performance and service life of solar cell panel. In the production process of photovoltaic glass, edge-pressing plate separation is a key link. In practical application, the automatic edge-pressing plate separating device for photovoltaic glass usually needs to use the following technologies:

[0003] 1. Advanced sensors and control systems: used for accurately detecting the position, size and other information of glass raw sheet, and realizing accurate control of the whole processing process to ensure the coordinated action of each component.

[0004] 2. Automatic conveying device: a conveying system composed of transmission rollers, chain wheels, chains and the like, responsible for stably and continuously conveying glass raw sheet to each processing station to ensure the continuity of processing.

[0005] 3. Stable mechanical structure components: including frame structure composed of steel plate one, steel plate two, angle iron and the like, providing solid support foundation for the device to ensure the stability of each component during operation; edge-pressing longitudinal beam one and edge-pressing longitudinal beam two provide installation and support platform for edge-pressing mechanism.

[0006] At present, manufacturers use various equipment and methods to realize edge-pressing plate separation processing of photovoltaic glass. Some manufacturers use traditional manual edge-pressing plate separating equipment and rely on manual operation to complete the tasks of edge-pressing and plate separation. Other manufacturers use semi-automatic equipment, which improves production efficiency to some extent, but still needs more manual intervention.

[0007] However, the above-mentioned implementation still has the following problems: in terms of edge-pressing effect, the traditional equipment is difficult to guarantee the edge-pressing quality of glass with different thickness and size due to unreasonable design of edge-pressing mechanism, which is prone to uneven edge-pressing, uneven edge and other situations, affecting the strength and sealing property of glass. In terms of plate separation process, the existing plate separation method is often not accurate enough, which is prone to damage such as scratching and edge collapse on the surface of glass, reducing product qualification rate. Moreover, the production efficiency of traditional equipment and process is low, which is difficult to meet the growing demand for photovoltaic glass in the market. In view of this problem, the present application proposes a solution, designs an automatic edge-pressing plate separating device for photovoltaic glass with reasonable edge-pressing mechanism and plate separating cutter and innovative plate separation process, which can effectively improve the edge-pressing plate separation quality, reduce the risk of glass damage and greatly improve the production efficiency, thereby improving the overall production level of photovoltaic glass. SUMMARY

[0008] The utility model provides a kind of automatic edge pressing and separating device for photovoltaic glass, solve the problem that the edge pressing quality of different thickness and size glass is difficult to guarantee due to the unreasonable design of traditional equipment, and the uneven edge pressing, uneven edge and other conditions are prone to occur.

[0009] To achieve the above object, the utility model is realized by the following technical solutions:

[0010] An automatic edge pressing and separating device for photovoltaic glass, comprising an automatic edge press, the automatic edge press includes an angle iron, a transmission roller, a pressing beam one and a pressing beam two, a transmission cylinder shaft is provided on the automatic edge press, the automatic edge pressing and separating device for photovoltaic glass further comprises: the angle iron surface is fixedly connected with a steel plate one and a steel plate two, the transmission roller is installed with a sprocket, the transmission roller surface is provided with a keyway two, the sprocket is provided with a keyway three, the sprocket is connected with a chain adjusting wheel through a chain, forming a complete transmission chain, the steel plate one surface is fixedly connected with a bearing seat through bolts.

[0011] Preferably: the transmission roller is installed on the steel plate one and the steel plate two through the bearing seat, the transmission roller is provided with a keyway two, the sprocket is installed on the transmission roller through the cooperation with the keyway two, realizing synchronous rotation with the transmission roller, the sprocket is connected with the keyway two provided on the transmission roller, realizing close cooperation with the transmission roller, ensuring synchronous rotation of the two.

[0012] Preferably: the steel plate one surface is fixedly connected with a chain adjusting wheel bottom plate, the chain adjusting wheel is installed on the chain adjusting wheel bottom plate, the transmission cylinder shaft is provided with a keyway one.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The edge pressing mechanism is installed on the pressing beam one and the pressing beam two, and the edge pressing cutter is driven to act by the transmission cylinder shaft (the keyway one on it cooperates with related components to realize power transmission) and other components. When the glass accurately reaches the edge pressing position, the edge pressing mechanism starts to work under the accurate control of the control system, and the edge pressing cutter is driven by the transmission cylinder shaft and other components to apply appropriate pressure to the glass edge, pressing the glass edge into the required shape (such as bevel, round edge, etc.). The continuous conveying and processing of the glass original piece are realized through the automatic conveying device, without frequent manual handling and operation, greatly shortening the processing period and improving the output per unit time. The unique design of the edge pressing mechanism improves the edge pressing effect and efficiency.

[0015] 2、During the edge pressing process, the edge pressing longitudinal beam one and the edge pressing longitudinal beam two provide stable support for the edge pressing mechanism, ensure the movement precision and pressure uniformity of the edge pressing cutter, avoid damage to the glass, adopt an innovative plate separating process, cut the glass through the automatic plate separating cutter, the plate separating cutter cuts the glass according to the preset cutting path and depth under the accurate control of the control system, ensures that the cutting surface is flat and smooth, and reduces the risk of glass damage, the innovative plate separating process reduces the risk of glass damage, thereby improving the processing quality of the product, reducing the defective product rate, and making the edges of the finished glass smoother, flatter and better in appearance quality. BRIEF DESCRIPTION OF DRAWINGS

[0016] The above description is only a summary of the technical scheme of the utility model, in order that the technical means of the utility model can be more clearly understood and implemented in accordance with the content of the specification, the following will be described in detail with reference to the preferred embodiments of the utility model and in cooperation with the drawings.

[0017] Figure 1 It is a structure diagram of the edge pressing mechanism of the utility model;

[0018] Figure 2 It is a structure diagram of the transmission shaft of the utility model;

[0019] Figure 3 It is a structure diagram of the chain wheel of the utility model;

[0020] Figure 4 It is a structure diagram of the transmission cylinder shaft of the utility model.

[0021] Legend: 1, steel plate one; 2, steel plate two; 3, angle iron; 4, transmission roller; 5, chain wheel; 6, chain adjusting wheel bottom plate; 7, transmission cylinder shaft; 8, key groove one; 9, edge pressing longitudinal beam one; 10, edge pressing longitudinal beam two; 11, chain adjusting wheel; 12, key groove two; 13, bearing seat; 14, key groove three. DETAILED DESCRIPTION

[0022] The application provides an automatic edge pressing and plate separating device for photovoltaic glass, effectively solves the problem that the traditional equipment is difficult to guarantee the edge pressing quality of glass with different thicknesses and sizes due to unreasonable design of an edge pressing mechanism, and the problem that uneven edge pressing and uneven edges are prone to occur, an automatic edge pressing and plate separating device for photovoltaic glass with a reasonable edge pressing mechanism and plate separating cutter and an innovative plate separating process is designed, the device can effectively improve the edge pressing and plate separating quality, reduce the risk of glass damage, and greatly improve the production efficiency, thereby improving the overall production level of photovoltaic glass.

[0023] Embodiment 1

[0024] The technical scheme in the embodiments of the present application effectively solves the problem that the traditional equipment is difficult to guarantee the edge pressing quality of glass with different thickness and size due to unreasonable design of the edge pressing mechanism, and the problem of uneven edge pressing and uneven edge is prone to occur, and the overall idea is as follows:

[0025] In view of the problems in the prior art, the utility model provides a kind of automatic edge pressing and board separating device for photovoltaic glass, including automatic edge presser, and automatic edge presser includes angle iron 3, transmission roller 4, edge pressing stringer one 9 and edge pressing stringer two 10, and transmission cylinder shaft 7 is provided on automatic edge presser, and the automatic edge pressing and board separating device for photovoltaic glass further includes: angle iron 3 surface fixedly connected with steel sheet one 1 and steel sheet two 2, chain wheel 5 is installed on transmission roller 4, keyway two 12 is opened in the surface of transmission roller 4, keyway three 14 is opened in chain wheel 5, chain wheel 5 is connected with chain adjusting wheel 11 by chain, forms a complete transmission chain, steel sheet one 1 surface is fixedly connected with bearing seat 13 by bolt, and the original piece glass to be processed is carried to the loading area of device, to ensure that glass is placed stably, ready to enter processing flow, the original piece glass is placed in the starting end of conveying device by means of automatic loading equipment, at this time, glass is located on transmission roller 4, transmission roller 4 is stably installed on the frame formed by steel sheet one 1 and steel sheet two 2 by bearing seat 13, to provide support for glass, start automatic conveying device, motor drives chain wheel 5 to rotate, chain wheel 5 rotates transmission roller 4 by cooperating with keyway two 12 on transmission roller 4, chain wheel 5 and chain adjusting wheel 11 are connected by chain, and chain adjusting wheel bottom plate 6 ensures that chain adjusting wheel 11 is stably installed, so as to realize the stable transmission of chain.

[0026] The transmission roller 4 is installed on the steel plate one 1 and the steel plate two 2 through the bearing seat 13, the key groove two 12 is opened on the transmission roller 4, the sprocket 5 is installed on the transmission roller 4 through the cooperation with the key groove two 12, synchronous rotation with the transmission roller 4 is realized, the sprocket 5 is connected with the key groove two 12 opened on the transmission roller 4, the close cooperation with the transmission roller 4 is realized, the synchronous rotation of the two is ensured, when the transmission roller 4 rotates, the glass is moved along the predetermined conveying path forward by the friction force with the glass surface, the glass is conveyed to the processing area, in the conveying process, the advanced sensor monitors the position, size and shape information of the glass in real time, and transmits the data to the control system, the control system automatically adjusts the parameters of the edge pressing mechanism according to the size and shape information of the glass fed back by the sensor, the edge pressing mechanism is installed on the edge pressing stringer one 9 and the edge pressing stringer two 10, the edge pressing cutter is driven to act through the transmission cylinder shaft 7 (the key groove one 8 on the transmission cylinder shaft 7 cooperates with the related components to realize power transmission) and other components, when the glass accurately reaches the edge pressing position, the edge pressing mechanism starts to work under the accurate control of the control system, the edge pressing cutter is driven to act under the driving of the transmission cylinder shaft 7 and other components, appropriate pressure is applied to the edge of the glass, the edge of the glass is pressed into the required shape (such as bevel, round edge, etc.), the continuous conveying and processing of the glass original piece are realized through the automatic conveying device, manual frequent carrying and operation are not needed, the processing cycle is greatly shortened, the output per unit time is improved, the unique design of the edge pressing mechanism improves the edge pressing effect and efficiency.

[0027] The chain adjusting wheel bottom plate 6 is fixedly connected to the surface of the steel plate one 1, the chain adjusting wheel 11 is installed on the chain adjusting wheel bottom plate 6, the key groove one 8 is opened on the transmission cylinder shaft 7, the edge pressing stringer one 9 and the edge pressing stringer two 10 provide stable support for the edge pressing mechanism during the edge pressing process, the movement accuracy and pressure uniformity of the edge pressing cutter are ensured, the damage to the glass is avoided, the innovative split plate process is adopted, the glass is cut through the automatic split plate cutter, the split plate cutter is accurately controlled by the control system, the glass is cut according to the preset cutting path and depth, the cutting surface is ensured to be flat and smooth, the risk of glass damage is reduced, the innovative split plate process reduces the risk of glass damage, thereby improving the processing quality of the product, reducing the rate of defective products, making the edge of the finished glass more smooth and flat, and the appearance quality better.

[0028] Working principle:

[0029] The raw glass to be processed is transported to the loading area of the device, ensuring that the glass is placed stably and ready to enter the processing flow, and the raw glass is placed at the starting end of the conveying device by means of the automatic loading equipment, at this time the glass is located on the transmission roller 4, which is stably installed on the frame formed by the steel plate one 1 and the steel plate two 2 through the bearing seat 13 to provide support for the glass, and the automatic conveying device is started, the motor drives the sprocket 5 to rotate, the sprocket 5 drives the transmission roller 4 to rotate by cooperating with the key groove two 12 on the transmission roller 4, the chain connecting the sprocket 5 and the chain adjusting wheel 11 is stably installed by the chain adjusting wheel bottom plate 6, so as to realize the stable transmission of the chain, when the transmission roller 4 rotates, the glass is moved forward along the predetermined conveying path by relying on the friction force with the surface of the glass, and is conveyed to the processing area, in the conveying process, the advanced sensor monitors the position, size and shape information of the glass in real time, and transmits the data to the control system, and the control system automatically adjusts the parameters of the edge pressing mechanism according to the size and shape information of the glass fed back by the sensor, the edge pressing mechanism is installed on the edge pressing longitudinal beam one 9 and the edge pressing longitudinal beam two 10, and the edge pressing cutter is driven to act by the transmission cylinder shaft 7 (the key groove one 8 thereon cooperates with the related components to realize power transmission) and other components, when the glass accurately reaches the edge pressing position, the edge pressing mechanism starts to work under the accurate control of the control system, and the edge pressing cutter is driven to act by the transmission cylinder shaft 7 and other components, and applies appropriate pressure to the edge of the glass to press the edge of the glass into the required shape (such as bevel, round edge, etc.), the continuous conveying and processing of the raw glass are realized by the automatic conveying device, manual frequent carrying and operation are not needed, the processing cycle is greatly shortened, the output per unit time is improved, the unique design of the edge pressing mechanism improves the edge pressing effect and efficiency, and in the edge pressing process, the edge pressing longitudinal beam one 9 and the edge pressing longitudinal beam two 10 stably support the edge pressing mechanism to ensure the movement accuracy and pressure uniformity of the edge pressing cutter, so as to avoid damaging the glass, the innovative split plate process is adopted, the glass is cut by the automatic split plate cutter, the split plate cutter cuts the glass according to the preset cutting path and depth under the accurate control of the control system, so as to ensure that the cutting surface is smooth and smooth, and the risk of glass damage is reduced, the innovative split plate process reduces the risk of glass damage, thereby improving the processing quality of the product, reducing the defective rate, and making the edge of the glass product more smooth and flat, and the appearance quality better.

[0030] Finally, it should be noted that: obviously, the above embodiments are only examples for clearly illustrating the utility model, and are not limited to the implementation. For ordinary skilled persons in the art, other different forms of changes or variations can be made on the basis of the above description. Here, it is not necessary and impossible to enumerate all the implementation modes. The obvious changes or variations derived therefrom are still within the protection scope of the utility model.

Claims

1. An automatic edge presser and separating device for photovoltaic glass, comprising an automatic edge presser, the automatic edge presser comprising an angle iron (3), a transmission roller (4), an edge presser longitudinal beam I (9) and an edge presser longitudinal beam II (10), and a transmission cylinder shaft (7) is arranged on the automatic edge presser, characterized in that, The automatic edge pressing and separating device for photovoltaic glass further comprises a steel plate one (1) and a steel plate two (2) fixedly connected to the surface of the angle iron (3), and a chain wheel (5) installed on the transmission roller (4); Wherein, the transmission roller (4) is provided with a key groove two (12) on the surface, the chain wheel (5) is provided with a key groove three (14), and the chain wheel (5) is connected with a chain adjusting wheel (11) through a chain, forming a complete transmission chain.

2. The automatic edge-pressing and separating device for photovoltaic glass according to claim 1, characterized in that: The surface of the steel plate one (1) is fixedly connected with a bearing seat (13) through bolts.

3. The automatic edge-pressing and separating device for photovoltaic glass according to claim 2, characterized in that: The transmission roller (4) is installed on the steel plate one (1) and the steel plate two (2) through the bearing seat (13).

4. The automatic edge-pressing and separating device for photovoltaic glass according to claim 3, characterized in that: The transmission roller (4) is provided with a key groove two (12) on the surface; Wherein, the chain wheel (5) is installed on the transmission roller (4) through cooperation with the key groove two (12), realizing synchronous rotation with the transmission roller (4).

5. An apparatus for automatic edge pressing and separating of photovoltaic glass according to claim 4, characterized in that: The chain wheel (5) is connected with the key groove two (12) provided on the transmission roller (4), realizing close cooperation with the transmission roller (4) and ensuring synchronous rotation of the two.

6. An automatic edge-pressing and separating device for photovoltaic glass according to claim 5, characterized in that: The surface of the steel plate one (1) is fixedly connected with a chain adjusting wheel bottom plate (6).

7. An automatic edge-pressing and separating device for photovoltaic glass according to claim 6, characterized in that: The chain adjusting wheel (11) is installed on the chain adjusting wheel bottom plate (6).

8. An automatic edge-pressing and separating device for photovoltaic glass according to claim 7, characterized in that: The transmission cylinder shaft (7) is provided with a key groove one (8).

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