Spiral carborundum line production device
The spiral winding diamond wire production device solves the problems of high cost and poor cutting performance of traditional electroplated diamond wire, achieving the effects of reducing costs and increasing service life.
Patent Information
- Application Number
- CN202422746355.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Traditional electroplated diamond wire requires a large amount of diamond powder during manufacturing, resulting in high costs, poor cutting performance, and easy clogging by chips, which affects cutting efficiency and service life.
The spiral diamond wire production device uses a non-conductive shielding strip spirally wound around a steel wire to electroplate diamond microparticles, forming a spiral chip removal groove to reduce the amount of diamond particles used, and then depositing a metallic nickel layer to solidify the diamond microparticles through a conductive method.
It reduces the production cost of diamond wire, increases the service life of the cut products, reduces shavings, and enhances cutting performance.
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Figure CN223633499U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electroplated diamond sand line production technical field, concretely is spiral diamond sand line production device. BACKGROUND
[0002] Traditional electroplated diamond sand line is generally all adopted full electroplating sand process when making, that is, the whole steel wire is placed in the diamond sand electroplating liquid tank, the metal nickel layer is deposited on the steel wire base through the conduction mode and the diamond micro powder particles are fixed by the electric adsorption mode to carry out the electroplating sand, so that the whole steel wire is coated with diamond micro powder particles, the traditional diamond sand line is made, the whole coating is made, so the preparation amount of diamond micro powder particles is relatively large, the cost of diamond and nickel is increased, and in the diamond ring sand line working process, the chips are removed only by the gap between the diamond micro powder, the chip removal space is small, the chips generated in the cutting process are easy to adhere or directly block in the diamond gap, so that the diamond particles on the diamond wire cannot play the normal cutting performance, the cutting is not sharp, and the cutting resistance is increased due to the adhesion of the chips, so that the diamond wire is easy to break, and the manufacturing cost is increased. SUMMARY
[0003] The utility model discloses spiral diamond sand line production device aims at providing spiral diamond sand line production device to solve the problem in the background art.
[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: spiral diamond sand line production device, including base, the middle part sliding installation of base has the moving frame, the middle part of moving frame is rotatably installed with fixed cylinder, the fixed cylinder can rotate, the one end of fixed cylinder is provided with fixed hole, the inside of fixed hole is inserted and is connected with steel wire, the one side fixed mounting of base's end part has fixed frame, the middle part of fixed frame is rotatably installed with the feeding wheel, and the two feeding wheels are extruded with the sheltering strip, and the sheltering strip carries out the material discharge through the unwinding mechanism.
[0005] As a further preferred embodiment of the present technical solution, the inside of the base is symmetrically fixed with a limiting rod, the moving frame is slidingly installed between the two limiting rods, a moving screw is rotatably installed in the middle part of the base through a bearing, the moving screw is threadedly installed in the middle part of the moving frame, a first motor is fixedly installed at a position corresponding to one end of the moving screw on one side of the base, and the output end of the first motor is fixedly connected with one end of the moving screw.
[0006] As a further preferred embodiment of the present technical solution, a rotating screw is fixedly installed at one end of the fixed cylinder, a fixed seat is fixedly installed at the top of the base near one end of the base, and the fixed seat is threadedly connected with the rotating screw.
[0007] As a further preferred of the technical scheme, the end of the fixing cylinder is symmetrically provided with a positioning hole corresponding to the position of the fixing hole, a positioning rod is slidably installed in the positioning hole, a positioning spring is sleeved on the outer side of one end of the positioning rod, one end of the positioning spring is fixedly connected with the end of the positioning rod, and the other end of the positioning spring is fixedly connected with the surface of the fixing cylinder.
[0008] As a further preferred of the technical scheme, the fixing cylinder is provided with a insertion hole for fixing the shielding strip corresponding to the position of the fixing hole.
[0009] As a further preferred of the technical scheme, the end of the positioning rod is fixedly installed with a mounting plate, the mounting plate is rotatably installed with a connecting rod through an axle pin at one end, and a pushing block is rotatably installed between the ends of the two connecting rods away from the mounting plate through an axle pin.
[0010] As a further preferred of the technical scheme, a second motor is fixedly installed on one side of the fixing frame corresponding to one of the feeding wheels, the output end of the second motor is fixedly connected with one end of the feeding wheel, a gear is fixedly installed on the end of the feeding wheel, and the two gears are meshingly connected.
[0011] The spiral diamond wire production device has the following beneficial effects:
[0012] (1) The utility model discloses a spiral diamond wire production device, which has the following beneficial effects:
[0013] (2) The utility model discloses a spiral diamond wire production device, which has the following beneficial effects: DRAWINGS
[0014] Figure 1 It is one of the overall structure schematic view of the utility model;
[0015] Figure 2 It is Figure 1 The enlarged view of A in the middle;
[0016] Figure 3 It is a local structure schematic view of the utility model;
[0017] Figure 4 It is Figure 3 The enlarged view of B in the middle;
[0018] In the figure: 1, base; 2, moving frame; 3, fixed cylinder; 4, fixed hole; 5, steel wire; 6, fixed frame; 7, feeding wheel; 8, shielding bar; 9, limiting rod; 10, moving screw; 11, first motor; 12, rotating screw; 13, fixed seat; 14, positioning hole; 15, positioning rod; 16, positioning spring; 17, jack; 18, mounting plate; 19, connecting rod; 20, push block; 21, second motor; 22, gear. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model.
[0020] The utility model provides technical scheme: as Figures 1 to 4 The utility model discloses a spiral diamond wire production device, including base 1, the middle part sliding installation of base 1 has moving frame 2, the middle part rotationally installed with fixed cylinder 3 of moving frame 2, fixed cylinder 3 can rotate, one end of fixed cylinder 3 is provided with fixed hole 4, the inside of fixed hole 4 is inserted with steel wire 5, and the one side fixed installation of the end portion of base 1 has fixed frame 6, and the middle part of fixed frame 6 is symmetrically rotationally installed with feeding wheel 7, and the shielding bar 8 is extruded between two feeding wheels 7, shielding bar 8 is discharged through unwinding mechanism, steel wire 5 is inserted into the inside of fixed hole 4, one end of shielding bar 8 is fixed, then steel wire 5 is synchronously moved and rotated, and shielding bar 8 is synchronously transported, shielding bar 8 of non-conductive material is driven to spiral winding on steel wire 5, then steel wire 5 is placed in diamond grit electroplating solution tank, and the metal nickel layer is deposited on steel wire 5 by the mode of conduction and the mode of electric adsorption to consolidate diamond micro powder particles to carry out electroplating sand, so that steel wire 5 is coated with spiral diamond micro powder particles, and the part of winding shielding bar 8 will form spiral chip removal groove, the use amount of diamond particles is reduced, the production cost of diamond wire is reduced, and the cutting product can be quickly discharged through the chip removal groove during cutting, so that the cutting process of the spiral diamond wire is reduced or eliminated, and the service life is improved.
[0021] As Figures 1 to 4As shown, the inside of the base 1 is symmetrically fixedly installed with a limiting rod 9, the moving frame 2 is slidingly installed between the two limiting rods 9, the middle of the base 1 is rotatably installed with a moving screw 10 through a bearing, the moving screw 10 is threadedly installed in the middle of the moving frame 2, one side of the base 1 is fixedly installed with a first motor 11 at the position of one end of the moving screw 10, and the output end of the first motor 11 is fixedly connected with one end of the moving screw 10.
[0022] The first motor 11 drives the moving screw 10 to rotate, and the threaded connection between the moving screw 10 and the moving frame 2 drives the moving frame 2 to move along the two limiting rods 9, thereby driving the steel wire 5 to move synchronously.
[0023] As shown in the figure, Figures 1 to 4 As shown, one end of the fixed cylinder 3 is fixedly installed with a rotating screw 12, and the base 1 is fixedly installed with a fixed seat 13 on the top of one end of the base 1, and the fixed seat 13 is threadedly connected with the rotating screw 12.
[0024] During the movement of the steel wire 5, the threaded connection between the rotating screw 12 and the fixed seat 13 drives the rotating screw 12 to rotate, thereby driving the fixed cylinder 3 to rotate, and further driving the steel wire 5 to rotate.
[0025] As shown in the figure, Figures 1 to 4 As shown, the end of the fixed cylinder 3 is symmetrically provided with a positioning hole 14 at the position corresponding to the fixed hole 4, the inside of the positioning hole 14 is slidingly installed with a positioning rod 15, the outer side of one end of the positioning rod 15 is sleeved with a positioning spring 16, one end of the positioning spring 16 is fixedly connected with the end of the positioning rod 15, and the other end of the positioning spring 16 is fixedly connected with the surface of the fixed cylinder 3.
[0026] Insert the steel wire 5 into the inside of the fixed hole 4, and pull the positioning rod 15 by the positioning spring 16 to press the steel wire 5, so as to fix the position of the steel wire 5.
[0027] As shown in the figure, Figures 1 to 4 As shown, the fixed cylinder 3 is provided with a plug hole 17 for fixing the shielding strip 8 at the position corresponding to the fixed hole 4.
[0028] By inserting one end of the shielding strip 8 into the inside of the plug hole 17, one end of the shielding strip 8 is fixed.
[0029] As shown in the figure, Figures 1 to 4 As shown, the end of the positioning rod 15 is fixedly installed with a mounting plate 18, one end of the mounting plate 18 is rotatably installed with a connecting rod 19 through a shaft pin, and the two connecting rods 19 are rotatably installed with a pushing block 20 between the ends away from the mounting plate 18 through a shaft pin.
[0030] Push the push block 20, the connection of push block 20 and mounting plate 18 through connecting rod 19 will drive positioning rod 15 to slide inside positioning hole 14, at this time positioning spring 16 will be in elongated state, after inserting steel wire 5 into the inside of fixed hole 4, cancel pushing push block 20, the pulling of positioning spring 16 to positioning rod 15 will drive positioning rod 15 to slide reversely inside positioning hole 14, positioning rod 15 will extrude steel wire 5, it is convenient to fix the position of steel wire 5.
[0031] As Figures 1 to 4 The side of the fixed frame 6 corresponds to the position of one of the feeding wheels 7 and is fixedly installed with a second motor 21, the output end of the second motor 21 is fixedly connected with one end of the feeding wheel 7, the end of the feeding wheel 7 is fixedly installed with a gear 22, and the two gears 22 are meshedly connected.
[0032] One of the feeding wheels 7 is driven to rotate by the second motor 21, and the two feeding wheels 7 are synchronously and reversely rotated by the meshing between the two gears 22, so that the shielding strip 8 is conveyed, and the shielding strip 8 made of non-conductive material is spirally wound on the steel wire 5.
[0033] The utility model provides spiral emery wire production device, specific working principle is as follows:
[0034] The device is used, the push block 20 is pushed, the connection of the push block 20 and the mounting plate 18 through the connecting rod 19 drives the positioning rod 15 to slide in the inside of the positioning hole 14, at this time the positioning spring 16 will be in the elongated state, then the steel wire 5 is inserted into the inside of the fixed hole 4, one end of the shielding strip 8 is inserted into the insertion hole 17, the push block 20 is cancelled, the positioning rod 15 is pulled by the positioning spring 16 and is driven to slide reversely in the inside of the positioning hole 14, the positioning rod 15 will extrude the steel wire 5, and the position of the steel wire 5 is fixed, then the moving screw 10 is driven to rotate by the first motor 11, the moving frame 2 is driven to move along the two limiting rods 9 through the threaded connection between the moving screw 10 and the moving frame 2, the steel wire 5 is synchronously moved, at the same time, the rotating screw 12 is driven to rotate through the threaded connection between the rotating screw 12 and the fixed seat 13, and then the fixed cylinder 3 is driven to rotate, and then the steel wire 5 is driven to rotate, in the moving and rotating process of the steel wire 5, one of the feeding wheels 7 is driven to rotate by the second motor 21, the two feeding wheels 7 are synchronously and reversely rotated through the meshing between the two gears 22, and the shielding strip 8 is conveyed, the shielding strip 8 of the non-conductive material is spirally wound on the steel wire 5, then the steel wire 5 is placed in the diamond sand electroplating liquid tank, the metal nickel layer is deposited on the steel wire 5 through the conductive mode, and the diamond powder particles are solidified through the electroadsorption mode to electroplate the sand, so that the steel wire 5 is covered with spiral diamond powder particles, and the part of the shielding strip 8 is wound to form a spiral chip removal groove, the use amount of the diamond particles is reduced, the production cost of the diamond wire is reduced, and at the same time, the cutting product can be quickly discharged through the chip removal groove, so that the chip produced in the cutting process of the spiral diamond sand wire is reduced or eliminated, and the service life is improved.
[0035] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A device for producing spiral diamond wire, characterized in that: The utility model provides a kind of steel wire winding machine, including base (1), the middle part sliding installation of base (1) is equipped with moving frame (2), the middle part of moving frame (2) is rotatably installed with fixed cylinder (3), fixed cylinder (3) can rotate, one end of fixed cylinder (3) is equipped with fixed hole (4), steel wire (5) is inserted and fixed in the inside of fixed hole (4), the end side of base (1) is fixedly installed with fixed frame (6), the middle part of fixed frame (6) is rotatably installed with feed wheel (7) symmetrically, two feed wheels (7) are extruded with baffle bar (8), the baffle bar (8) is discharged by unwinding mechanism.
2. The apparatus for producing spiral carborundum wire according to claim 1, wherein: The inside of base (1) is fixedly installed with limit rod (9) symmetrically, moving frame (2) is slidingly installed between two limit rods (9), the middle part of base (1) is rotatably installed with moving screw (10) by bearing, moving screw (10) is screwly installed in the middle part of moving frame (2), the side of base (1) is fixedly installed with first motor (11) corresponding one end position of moving screw (10), and the output end of first motor (11) is fixedly connected with one end of moving screw (10).
3. The apparatus for producing spiral carborundum wire according to claim 1, wherein: One end of fixed cylinder (3) is fixedly installed with rotating screw (12), and the top of one end of base (1) is fixedly installed with fixed seat (13) close to base (1). Fixed seat (13) is screwly connected with rotating screw (12).
4. The apparatus for producing spiral carborundum wire according to claim 3, wherein: The end of fixed cylinder (3) is symmetrically equipped with positioning hole (14) corresponding the position of fixed hole (4), and positioning rod (15) is slidingly installed in the inside of positioning hole (14). Positioning spring (16) is arranged on the outer side of one end of positioning rod (15), one end of positioning spring (16) is fixedly connected with the end of positioning rod (15), and the other end of positioning spring (16) is fixedly connected with the surface of fixed cylinder (3).
5. The apparatus for producing spiral carborundum wire according to claim 4, wherein: The position of fixed hole (4) of fixed cylinder (3) is equipped with insertion hole (17) for fixing baffle bar (8).
6. The apparatus for producing spiral carborundum wire according to claim 4, wherein: The end of positioning rod (15) is fixedly installed with mounting plate (18), one end of mounting plate (18) is rotatably installed with connecting rod (19) through shaft pin, and pushing block (20) is rotatably installed between the ends of two connecting rods (19) away from mounting plate (18) through shaft pin.
7. The apparatus for producing spiral carborundum wire according to claim 1, wherein: One side of fixed frame (6) is fixedly installed with second motor (21) corresponding one of the positions of feed wheel (7), the output end of second motor (21) is fixedly connected with one end of feed wheel (7), and the end of feed wheel (7) is fixedly installed with gear (22), and two gears (22) are meshingly connected.