Double-wall steel hanging box suitable for high-tidal-range deepwater environment

By dividing the double-walled steel caisson into bottom, middle, and top sections, and using connecting holes and a valve system to balance the water level, the positioning problem of the steel caisson in deep water environments with high tide differences was solved, achieving constant buoyancy and safe construction.

CN223633971UActive Publication Date: 2025-12-05CCCC WUHAN HARBOR ENG DESIGN & RES +2
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Patent Information

Application Number
CN202520002639.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-12-05
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

In deep water environments with high tide differences, double-walled steel caissons cannot rely on a constant internal and external head difference to provide buoyancy for vertical positioning. Furthermore, large-sized steel caissons are heavy, and when relying on hanging legs and beams for vertical positioning, the load-bearing capacity requirements are high, the quantity used is large, and the risks are significant.

Method used

A double-walled steel caisson structure is designed, which is divided into a bottom section, a middle section, and a top section. The middle section is a hollow, enclosed chamber that provides constant buoyancy. The water level is balanced through connecting holes and a valve system. Vertical positioning is achieved by using hanging legs and hanging beams to ensure the steel caisson is stably positioned in deep water environments with high tide and high tide differences.

Benefits of technology

It achieves constant buoyancy positioning of steel caissons in deep water environments with high tide differences, reduces weight and leg load-bearing capacity requirements, improves construction safety and flexibility, and simplifies construction operations.

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Abstract

The utility model discloses a double-wall steel hanging box suitable for the high tidal range deepwater environment, including the wall body bottom section, wall body middle section and wall body top section that are set into one piece from bottom to top, the wall body middle section is the hollow closed cabin, and the cabin always has no water inflowing, the section top of the wall body middle section is located below the low tide level, and the wall body top section is located below the low tide level. The buoyancy provided by the wall body middle section is smaller than the dead weight of the double-wall steel hanging box, and the wall body middle section is firmly welded with the wall body bottom section and the wall body top section, so that the sandwich wall hollow structures of the wall body bottom section and the wall body top section do not leak water; the wall body bottom section is filled with water, and a communicating hole communicating with the hollow structure of the clamping wall is formed in the position, located on the lower portion of the inner wall plate, of the wall body top section and used for balancing the water level inside and outside the clamping wall of the wall body top section. Through the reasonable design of the structure, the device can provide constant buoyancy for vertical positioning in a high-tidal-range deepwater environment, and meanwhile has the advantages of being high in construction safety, flexible to operate and the like.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of bearing platform construction, more specifically, the utility model relates to a double-wall steel hanging box suitable for high-tide-difference deep water environment. BACKGROUND

[0002] The double-wall steel hanging box is used as a water retaining and formwork structure during bearing platform construction. After the steel hanging box is lowered to a fixed elevation, it needs to be vertically positioned by relying on its own buoyancy, or a hanging leg and beam are arranged to rest the steel hanging box on a steel casing. In a high-tide-difference deep water environment, the tide difference reaches eight to nine meters, and the steel hanging box cannot rely on a constant internal and external water head difference to provide buoyancy for vertical positioning. In addition, for large-specification double-wall steel hanging boxes, the weight is large, and the hanging leg and beam are used for vertical positioning, which requires high bearing capacity of the hanging leg and beam, large amount of use, and high risk. Therefore, for large-specification double-wall steel hanging boxes, how to design the structure of the double-wall steel hanging box to enable it to be better vertically positioned in a high-tide-difference deep water environment is the core technical problem to be solved by the present application. SUMMARY

[0003] An object of the utility model is to provide a double-wall steel hanging box suitable for high-tide-difference deep water environment, which can provide constant buoyancy for vertical positioning in a high-tide-difference deep water environment through reasonable design of the structure, and has the advantages of high construction safety, flexible operation, etc.

[0004] To solve the above technical problems, the utility model provides a double-wall steel hanging box suitable for high-tide-difference deep water environment, which comprises a wall body bottom section, a wall body middle section and a wall body top section arranged in sequence from bottom to top and integrated, the wall body middle section is a hollow closed cabin and water does not enter the cabin all the time, the top of the wall body middle section is located below the low tide level, the buoyancy provided by the wall body middle section is smaller than the self-weight of the double-wall steel hanging box, and the wall body middle section is firmly welded with the wall body bottom section and the wall body top section, so that the hollow structure of the wall body bottom section and the wall body top section does not leak water, the wall body bottom section is filled with water, and the wall body top section is provided with a communication hole communicated to the hollow structure of the double-wall steel hanging box at a position on the lower part of the inner wall plate, which is used for balancing the water level inside and outside the double-wall steel hanging box.

[0005] Preferably, the wall body bottom section is provided with an inner communication device communicated to the hollow structure of the double-wall steel hanging box at a position on the lower part of the inner wall plate, which is used for automatic water injection and sinking when the double-wall steel hanging box is lowered, and the wall body bottom section is provided with an air vent at a position on the upper part of the inner wall plate, which is used for removing air in the wall body bottom section.

[0006] Preferably, the wall body middle section is provided with a communication valve on the bottom plate, which is used for communicating the wall body bottom section and the wall body middle section.

[0007] Preferably, the communication valve comprises a through pipe provided with a flange, and the through pipe is closed by the flange.

[0008] Preferably, the wall body middle section is provided with an outer communication device penetrating through the inner wall plate and the outer wall plate of the wall body middle section, the outer communication device is located below the low tide level and is used for balancing the water head difference inside and outside the steel hanging box.

[0009] Preferably, the inner communication device and the outer communication device each comprise a connecting pipeline and a valve arranged on the connecting pipeline.

[0010] Preferably, the wall body middle section is provided with a connecting pipeline, the lower end of the connecting pipeline is connected to the double-walled hollow structure of the wall body middle section, and the upper end of the connecting pipeline is connected to the outside of the wall body top section.

[0011] Preferably, a limiting device is further arranged above the wall body top section, the limiting device comprises a hanging leg and a hanging beam which are connected as a whole, the hanging leg is located at the top of the steel hanging box, the hanging beam is arranged on the steel casing, is used for vertically limiting the steel hanging box, and the bearing capacity of the limiting device is the difference between the self weight of the steel hanging box and the floating force provided by the wall body middle section.

[0012] The utility model at least has following beneficial effects:

[0013] 1. The double-walled steel hanging box divides the wall body into three sections, the wall body middle section is a closed cabin structure without filling water, provides constant floating force, the weight and the floating force of the double-walled steel hanging box in water are constant, do not change with the rise and fall of tide, and can be applicable to the positioning construction of the double-walled steel hanging box in high-tide-difference deep water environment.

[0014] 2. The double-walled steel hanging box provides constant floating force, can also reduce the weight of the steel hanging box, reduces the design bearing capacity of the hanging leg, and thereby improves the safety and flexibility of construction.

[0015] 3. The double-walled steel hanging box is provided with multiple valves and communication devices, simple, convenient and flexible structure and construction method can be used to realize the positioning construction of the double-walled steel hanging box in high-tide-difference deep water environment.

[0016] Other advantages, objects and features of the utility model will be embodied partly through the following description, and will be understood by those skilled in the art through research and practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structural schematic view of the utility model.

[0018] Explanation of reference signs:

[0019] 1, communication hole, 2, inner communication device, 3, air valve, 4, communication valve, 5, outer communication device, 6, connecting pipeline, 7, bottom plate. DETAILED DESCRIPTION

[0020] In order to better understand the purpose, structure and function of the utility model, the utility model will be further described in detail below in combination with the drawings so that those skilled in the art can implement the utility model according to the description.

[0021] It should be noted that in the description of the utility model, the terms "transverse", "longitudinal", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0022] The large-size steel hanging box of the application generally refers to a plane size greater than or equal to 500m 2 ; the height of the hanging box is greater than or equal to 12m; the high tidal difference deep water environment of the application generally refers to a wave height greater than or equal to 3m; the water level difference during the use period is greater than or equal to 5m, which can be up to eight or nine meters.

[0023] As shown in Figure 1 , the utility model provides a double-wall steel hanging box suitable for high tidal difference deep water environment, which comprises a wall body bottom section, a wall body middle section and a wall body top section arranged in sequence from bottom to top and integrated, the wall body middle section is a hollow closed cabin and water does not enter the cabin all the time, the top of the wall body middle section is located below the low tide level, the buoyancy provided by the wall body middle section is less than the self-weight of the double-wall steel hanging box, the wall body middle section is firmly welded with the wall body bottom section and the wall body top section, so that the double-wall hollow structure of the wall body bottom section and the wall body top section does not leak water; the wall body bottom section is filled with water, the wall body top section is provided with a communication hole communicated to the double-wall hollow structure at the lower part of the inner wall plate, which is used for balancing the water level inside and outside the double-wall of the wall body top section.

[0024] The double-wall steel hanging box suitable for high tidal difference deep water environment provided by the application mainly comprises a double-wall steel hanging box wall body bottom section, a double-wall steel hanging box wall body middle section (the top of the wall body middle section is located below the low tide level), a double-wall steel hanging box wall body top section, an inner communication device 2, an outer communication device 5, a breather valve 3, a communication valve 4, a communication hole 1, a communication pipe 6 and a limiting device.

[0025] The wall body bottom section and the wall body top section of the double-wall steel hanging box are both conventional double-wall steel hanging box structures, and the inside of the double-wall is a hollow structure; the wall body middle section is a closed cabin, which is always not filled with water to provide constant buoyancy, and the buoyancy provided by the wall body middle section is slightly less than the self-weight of the steel hanging box, the wall body middle section is firmly welded with the wall body bottom section and the wall body top section, and the hollow structure inside the wall body bottom section and the wall body top section is ensured not to leak water, and the top plate of the wall body middle section is located below the low tide level. The communication hole is located at the lower part of the inner wall plate of the wall body top section, penetrates the inner wall plate of the wall body bottom section, and penetrates the hollow structure inside the wall body bottom section and the outside of the steel hanging box, which is used to balance the water level inside and outside the wall body top section.

[0026] In another technical solution, the wall body bottom section is provided with an inner communication device penetrating into the hollow structure of the double-wall at the position of the lower part of the inner wall plate, which is used for automatic water injection sinking when the steel hanging box is lowered; and the wall body bottom section is provided with an air vent valve at the position of the upper part of the inner wall plate, which is used for removing the air inside the hollow structure of the wall body bottom section.

[0027] The inner communication device is located below the inner wall plate of the wall body bottom section, which is used for automatic water injection sinking when the steel hanging box is lowered, and the inner communication device penetrates the inner wall plate of the wall body bottom section to penetrate the hollow structure inside the wall body bottom section and the outside of the steel hanging box. The air vent valve is located above the inner wall plate of the wall body bottom section, which is used for removing the air inside the hollow structure of the wall body bottom section when the wall body bottom section is filled with water. The air vent valve is also used as a channel for opening the communication valve, and the communication valve is initially in a closed state. When it needs to be opened, a diver enters the double-wall of the wall body bottom section through the air vent valve, and can cut the steel pipe of the communication valve to open the communication valve. The communication valve can also be sealed by a flange, and the communication valve is opened by removing the flange.

[0028] In another technical solution, the wall body middle section is provided with a communication valve on the bottom plate, which is used for communication between the wall body bottom section and the wall body middle section. The communication valve includes a penetrating pipe provided with a flange, and the penetrating pipe is closed by the flange. The communication valve is located on the bottom plate of the wall body middle section, which is used for communication between the wall body bottom section and the wall body middle section.

[0029] In another technical solution, the wall body middle section is provided with an outer communication device penetrating through the inner wall plate and the outer wall plate of the wall body middle section, and the outer communication device is located below the low tide level and is used to balance the water head difference between the inside and outside of the steel hanging box. The inner communication device and the outer communication device both include a connecting pipeline and a valve provided on the connecting pipeline.

[0030] The outer communication device penetrates the inner wall plate and the outer wall plate in the wall body middle section to connect the outside of the wall body bottom section with the inside of the steel hanging box. The outer communication device is located below the low tide level and is used to balance the water head difference between the inside and outside of the steel hanging box. Preferably, the outer communication device is located on the wall body middle section and is located at a higher position, which is convenient for the workers to dive into the water to operate. The outer communication device communicates the inside and outside of the whole steel hanging box and does not communicate with the inner wall of the wall body middle section. The inner communication device and the outer communication device can be a pipe, and a valve is arranged to realize the closing and communication of the pipe.

[0031] In another technical solution, a communication pipe is arranged on the top plate of the wall body middle section, the lower end of the communication pipe is communicated with the hollow structure of the wall body middle section, and the upper end of the communication pipe is communicated with the outside of the wall body top section.

[0032] The communication pipe is arranged on the top plate of the wall body middle section, the lower end of the communication pipe is communicated with the hollow structure of the wall body middle section, and the upper end of the communication pipe is communicated with the outside of the wall body top section. The communication pipe is used to communicate the wall body middle section and the atmosphere, and is also used as a channel for removing the water in the buoyancy chamber, i.e. the wall body middle section and the wall body bottom section.

[0033] In another technical solution, a limiting device is arranged above the wall body top section, the limiting device comprises a hanging leg and a hanging beam which are connected as a whole, the hanging leg is arranged on the top of the steel hanging box, i.e. the top of the wall body top section, the hanging beam is arranged on the steel casing, and the limiting device is used to limit the vertical position of the steel hanging box. The bearing capacity of the limiting device is the difference between the self weight of the steel hanging box and the buoyancy provided by the wall body middle section.

[0034] The application also provides a construction method for vertical positioning of a large-scale double-wall steel hanging box in a high-tide-difference deep water environment, which comprises the following steps:

[0035] Step one: the steel hanging box is lifted by the floating crane and is then lowered, during which the inner communication device, the outer communication device and the air vent valve are in the open state, and the communication valve is in the closed state.

[0036] Step two: after the steel hanging box is launched, the inner communication device is immersed in the water before the steel hanging box floats, and the wall body bottom section is automatically filled with water, and the gas in the wall body bottom section is discharged through the air vent valve until the wall body bottom section is filled with water.

[0037] Step three: the floating crane slowly descends, and the wall body middle section is immersed in the water. The wall body middle section is always not filled with water, thereby providing buoyancy for the steel hanging box and reducing the load of the floating crane. If the wall body middle section leaks, the water pump can be used to pump out the water in the wall body middle section through the communication pipe.

[0038] Step four: the wall body top section is gradually immersed in the water, and the water enters the wall body top section through the communication hole at the bottom of the inner wall plate of the wall body top section, thereby maintaining the balance between the water level in the wall body top section and the water level outside the steel hanging box.

[0039] Step five: the steel hanging box slowly falls until the steel hanging box is lowered into place, the hanging legs are stably placed on the steel casing through the hanging beam, and the floating crane is unhooked.

[0040] Step six: as the tide rises and falls, the water level in the clamping wall of the wall top section and the water level outside the steel hanging box are always kept consistent through the communication hole at the bottom of the inner wall plate of the wall top section, and the wall top section does not provide buoyancy; the wall middle section is always not filled with water, thereby providing constant buoyancy for the steel hanging box.

[0041] Step seven: install a pull rod at the bottom of the steel hanging box, seal the bottom plate 7 with a sealing plate, and pour the bottom sealing concrete.

[0042] Step eight: after the bottom sealing concrete reaches the strength, the communication valve is opened at a suitable water level, the inner and outer communication devices and the air valve are closed, the water in the clamping wall is started to be pumped out in stages, until the water in the steel hanging box is pumped out, and the water level in the clamping wall is controlled at the design elevation.

[0043] It can be understood that the utility model is described through some embodiments, and those skilled in the art know that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model. Although the embodiments of the utility model have been disclosed as above, it is not limited to the application listed in the specification and the embodiments, and it can be fully applied to various fields suitable for the utility model, and other modifications can be easily realized by those skilled in the art, therefore, the utility model is not limited to specific details and the drawings shown and described herein without departing from the general concept defined by the claims and equivalent range, and the utility model is not limited to the specific details and the drawings shown and described herein.

Claims

1. A double-walled steel hanging box suitable for use in a high tidal range deep water environment, characterized in that, The wall body comprises a wall body bottom section, a wall body middle section and a wall body top section arranged in sequence from bottom to top, the wall body middle section is a closed cabin with hollow and no water in the cabin, the top of the wall body middle section is below the low tide level, the wall body middle section provides a buoyancy smaller than the self weight of the double-wall steel hanging box, the wall body middle section is firmly welded with the wall body bottom section and the wall body top section to make the double-wall hollow structure of the wall body bottom section and the wall body top section not leak water, the wall body bottom section is filled with water, the wall body top section is provided with a communication hole at the lower part of the inner wall plate and connected to the double-wall hollow structure, which is used to balance the water level inside and outside the double-wall of the wall body top section.

2. The double wall steel hanging box suitable for high tide difference deep water environment according to claim 1, characterized in that, The wall body bottom section is provided with an inner communication device at the lower part of the inner wall plate and connected to the double-wall hollow structure, which is used to automatically fill water and sink when the steel hanging box is lowered; the wall body bottom section is provided with a gas valve at the upper part of the inner wall plate, which is used to discharge air in the wall body bottom section.

3. The double wall steel hanging box suitable for high tide difference deep water environment according to claim 2, characterized in that, The wall body middle section bottom plate is provided with a communication valve, which is used to connect the wall body bottom section and the wall body middle section.

4. The double wall steel hanging box suitable for high tide difference deep water environment according to claim 3, characterized in that, The communication valve comprises a through pipe provided with a flange, and the through pipe is closed by the flange.

5. The double wall steel hanging box suitable for high tide difference deep water environment according to claim 1, characterized in that, The wall body middle section is provided with an outer communication device, which penetrates the inner wall plate and the outer wall plate of the wall body middle section, the outer communication device is below the low tide level and is used to balance the water head difference inside and outside the steel hanging box.

6. The double wall steel hanging box suitable for high tide difference deep water environment according to claim 2 or 5, characterized in that, The inner communication device and the outer communication device both comprise a connecting pipe and a valve arranged on the connecting pipe.

7. The double wall steel hanging box suitable for high tide difference deep water environment according to claim 3, characterized in that, The wall body middle section top plate is provided with a communication pipe, the lower end of the communication pipe is connected to the double-wall hollow structure of the wall body middle section, and the upper end of the communication pipe is connected to the outside of the wall body top section.

8. The double wall steel hanging box suitable for high tide difference deep water environment according to claim 1, characterized in that, The wall body top section is further provided with a limiting device above, which comprises a hanging leg and a hanging beam connected as a whole, the hanging leg is located at the top of the steel hanging box, the hanging beam is arranged on the steel casing and is used to vertically limit the steel hanging box, the bearing capacity of the limiting device is the difference between the self weight of the steel hanging box and the buoyancy provided by the wall body middle section.