Portable tracked vehicle field oil sprayer detection tool
By utilizing a portable injector testing tool and a testing box design, the problem of low injector testing accuracy in field environments has been solved, enabling efficient injector fault diagnosis and rapid recovery.
Patent Information
- Application Number
- CN202520460941.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-03-17
AI Technical Summary
Existing fuel injector testing tools struggle to accurately assess fuel injector atomization quality in complex field environments, impacting testing results and reducing vehicle maintenance efficiency.
A portable field fuel injector testing tool for tracked vehicles was designed, including a fuel filling tool and a testing box. It utilizes oleophobic paper and a protective cover to reduce environmental interference, combines a pressure gauge to test the fuel injection pressure and atomization quality, and supports quick replacement of the oleophobic paper.
It improves the accuracy and efficiency of injector detection, ensuring that tracked vehicles can quickly return to normal operation in complex environments and shortening troubleshooting time.
Smart Images

Figure CN223634807U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to oil sprayer detection tool technical field especially relates to a portable tracked vehicle field oil sprayer detection tool. BACKGROUND
[0002] The oil sprayer is as the core component of diesel / gasoline engine fuel injection system, and its working state directly influences the power performance, fuel economy and emission index of engine. Once the oil sprayer has a problem, the vehicle failure rate will rise substantially. In the complex environment in the field, timely detection to the oil sprayer is crucial to guarantee the normal operation of engine and other key equipment. Due to the limited conditions of field equipment maintenance and debugging, the professional detection tool is usually used to troubleshoot the oil sprayer to ensure the reliability and operation efficiency of the vehicle.
[0003] However, the conventional detection means mainly relies on the pressure gauge to detect the single parameter of oil injection pressure when the existing detection tool detects the fault of the oil sprayer, and the overhaul personnel observes the atomization quality of the oil sprayer by naked eye. But in the complex environment in the field, the oil mist sprayed by the oil sprayer is easily disturbed by natural factors such as wind force, so that the overhaul personnel is difficult to accurately judge the actual atomization quality, which seriously affects the overall detection effect, reduces the emergency repair efficiency of the vehicle, and makes the tracked vehicle difficult to recover to the normal use state in a short time. SUMMARY
[0004] This section aims to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In view of the problems of the above-mentioned portable tracked vehicle field oil sprayer detection tool, the utility model is proposed.
[0006] To solve the above technical problems, the utility model provides the following technical scheme: a portable tracked vehicle field oil sprayer detection tool, comprising an oil injection tool and an oil sprayer, a detection box covering the injection area of the oil sprayer is arranged below the oil sprayer, a bracket is rotatably arranged in the detection box, an oil shedding paper is placed on the bracket, and the surface of the oil shedding paper is perpendicular to the injection direction of the oil sprayer.
[0007] The outer part of the detection box is provided with a protective cover which can slide along the axial direction of the detection box, and when the upper half of the protective cover extends to the outside of the oil sprayer, an anti-interference area between the oil sprayer and the oil shedding paper is formed in the protective cover.
[0008] The bottom of the detection box is hinged with a lever, the short arm of the lever is located on the downward moving path of the protective cover, and the bottom end of the bracket is located on the rotating path of the long arm of the lever.
[0009] As a preferred scheme of the portable tracked vehicle field oil sprayer detection tool, the bracket is composed of a placing rack located in the detection box and a push rod slidingly arranged at the bottom of the detection box.
[0010] As a preferred scheme of the portable tracked vehicle field oil sprayer detection tool, the cross section of the push rod is in a prismatic shape, and a spring one is slidingly arranged outside the push rod, and the placing rack is elastically connected with the detection box through the spring one.
[0011] As a preferred scheme of the portable tracked vehicle field oil sprayer detection tool, the hinge position of the lever is provided with a stopper on the upper side of the short arm, when the top surface of the short arm of the lever is in contact with the stopper, the lever is in a horizontal state, and the long arm of the lever is in contact with the bottom end of the push rod.
[0012] As a preferred scheme of the portable tracked vehicle field oil sprayer detection tool, the bottom of the detection box is symmetrically provided with two sliding rods, the sliding rods slidingly penetrate the protective cover, a spring two is arranged on the sliding rod, and the top end of the spring two is elastically connected with the bottom surface of the protective cover.
[0013] As a preferred scheme of the portable tracked vehicle field oil sprayer detection tool, a stand is detachably arranged on the oil injection tool, the stand is slidingly connected with the detection box, and a screw rod with a bottom end rotatingly connected with the detection box is threadedly arranged on the stand.
[0014] As a preferred scheme of the portable tracked vehicle field oil sprayer detection tool, the oil injection tool is composed of a tee joint, a conversion joint, a shockproof pressure gauge and an oil pipe, the conversion joint, the shockproof pressure gauge and the oil pipe are arranged on the three ports of the tee joint respectively, and the conversion joint is in communication with the oil inlet of the oil sprayer.
[0015] The portable tracked vehicle field oil sprayer detection tool has the advantages that:
[0016] 1. Through the set oil injection tool, the oil pump can be connected to inject oil to the oil injector, so that the injection pressure thereof can be detected, and the atomization quality of the oil injector is detected by cooperating with the oil shedding paper; at the same time, through the set protective cover, the oil injector and the oil shedding paper can be shielded, the interference of the field environmental factors is reduced, the detection precision is improved, when the oil shedding paper needs to be replaced, the protective cover is only pulled down to lift the oil shedding paper out of the detection box, the replacement thereof is facilitated for subsequent detection, the overall detection efficiency is improved, and the tracked vehicle can be restored to the normal use state in a short period.
[0017] 2. Through the split type design of the oil injection tool and the detection box, the combination use or independent use can be flexibly selected according to the actual field conditions. In the field environment, once the oil injector fails, the portable detection tool can quickly detect and adjust the oil injector. This design greatly facilitates the vehicle repair task in the field conditions, effectively shortens the time length of the equipment downtime caused by the oil injector failure, significantly improves the field operation efficiency, and effectively guarantees the reliable operation of the tracked vehicle in the complex field environment. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor. Among them:
[0019] Figure 1 It is a structural schematic diagram of the present application.
[0020] Figure 2 It is a related structural schematic diagram of the oil injection tool in the present application.
[0021] Figure 3 It is a partial sectional view structural schematic diagram of the present application.
[0022] Figure 4 It is an explosion installation structural schematic diagram of the detection box and the protective cover in the present application.
[0023] BRIEF DESCRIPTION OF DRAWINGS: 1, oil injection tool; 11, three-way joint; 12, conversion joint; 13, shockproof pressure gauge; 14, oil pipe; 2, oil injector; 3, detection box; 31, bracket; 32, spring one; 4, oil shedding paper; 5, protective cover; 6, lever; 61, stop; 7, slide rod; 71, spring two; 8, stand; 81, screw rod. DETAILED DESCRIPTION
[0024] In order to make the above objects, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0025] In the following description, a lot of specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.
[0026] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is independent of or mutually exclusive of other embodiments.
[0027] Thirdly, the present application is described in detail in conjunction with the schematic diagram, and in the detailed description of the embodiments of the present application, the cross-sectional view of the device structure will be partially enlarged without the general proportion for the convenience of description, and the schematic diagram is only an example, which should not limit the scope of protection of the present application herein. In addition, the three-dimensional spatial dimensions including length, width and depth should be included in actual manufacture.
[0028] Referring to Figures 1-4 For one embodiment of the present application, a portable tracked vehicle field oil sprayer detection tool is provided, which comprises an oil injection tool 1 and an oil sprayer 2, and a detection box 3 covering the spraying area of the oil sprayer 2 is arranged below the oil sprayer 2, a bracket 31 is rotatably arranged in the detection box 3, the bracket 31 is composed of a placing rack located inside the detection box 3 and a push rod slidingly arranged at the bottom of the detection box 3, the placing rack is arranged radially from the center to the periphery, the cross section of the push rod is in a prismatic shape, a spring 32 is slidingly arranged outside the push rod, and the placing rack is elastically connected with the detection box 3 through the spring 32.
[0029] As shown in Figure 2 The oil injection tool 1 is composed of a three-way joint 11, a conversion joint 12, a shockproof pressure gauge 13 and an oil pipe 14, the conversion joint 12, the shockproof pressure gauge 13 and the oil pipe 14 are respectively installed on the three ports of the three-way joint 11, the conversion joint 12 is in communication with the oil inlet of the oil sprayer 2, the conversion joint 12 can be replaced according to different interfaces of the oil sprayer 2, and the conversion joint 12 can meet the repair requirements of different models of oil sprayers 2 within a certain range, and the oil pipe 14 is used for external connection of an oil pump.
[0030] It should be noted that the oil injection tool 1 has the characteristics of independent carrying, and can carry out oil injection pressure detection work on the oil injector 2. Compared with the overall equipment, its structure is more simple, and can be quickly stored in the tracked vehicle to facilitate carrying. Moreover, the oil injection tool 1 is small in size and light in weight, meets the carrying standard, and occupies a very small storage space in the tracked vehicle, greatly improving the carrying convenience.
[0031] When the oil injector 2 can maintain the standard oil injection pressure in the steady pressure working condition, but the injection form appears abnormal atomization phenomenon, it will have serious influence on the tracked vehicle in many aspects. From the power performance aspect, the abnormal jet or uneven distribution of oil mist particles will make the fuel unable to fully and uniformly mix with air in the engine cylinder. This will lead to insufficient and unstable combustion process, engine output power reduction, insufficient power of the tracked vehicle during driving, and influence on its mobility, for example, it may not be able to quickly cross complex terrain, the field generator set power generation efficiency is reduced, and it is difficult to ensure the normal operation of the electrical equipment. At this time, it is necessary to detect the atomization quality of the oil injector 2.
[0032] The bracket 31 is placed with the oil shedding paper 4, and the surface of the oil shedding paper 4 is perpendicular to the injection direction of the oil injector 2. The oil mist sprayed by the oil injector 2 in a single injection can be distributed on the surface of the oil shedding paper 4 below, so that the detection personnel can intuitively judge the atomization quality of the oil injector 2, so as to detect the phenomenon that the oil injector 2 has normal oil pressure and abnormal injection form, and improve the detection effect.
[0033] The detection box 3 is provided with a protective cover 5 which can slide axially along the detection box 3. The protective cover 5 is made of transparent material, such as transparent acrylic plate. The bottom of the detection box 3 is symmetrically fixed with two slide rods 7 which slide through the protective cover 5. The slide rods 7 are provided with springs 71, and the top ends of the springs 71 are elastically connected with the bottom surface of the protective cover 5. The springs 71 are in a compressed state, and when the upper half of the protective cover 5 extends to the outside of the oil injector 2, an anti-interference area between the oil injector 2 and the oil shedding paper 4 is formed in the protective cover 5.
[0034] The bottom of the detection box 3 is hinged with a lever 6. The short arm of the lever 6 is located on the downward movement path of the protective cover 5, and the bottom end of the bracket 31 is located on the rotation path of the long arm of the lever 6. The hinge position of the lever 6 is provided with a stop 61 near the upper side of the short arm. When the top surface of the short arm of the lever 6 is in contact with the stop 61, the lever 6 is in a horizontal state, and the long arm of the lever 6 is in contact with the bottom end of the push rod.
[0035] When the protective cover 5 is lowered to press the lever 6, the bottom end of the bracket 31 is pushed upward by the lever 6, and when the upper surface of the protective cover 5 is lower than the upper surface of the detection box 3, the oil shedding paper 4 is lifted out of the detection box 3. At this time, the detection personnel can quickly replace the oil shedding paper 4.
[0036] The stand 8 can be fixed on the oil injection tool 1 by bolts, and is in sliding connection with the detection box 3. A threaded rod 81 is arranged on the stand 8 and is in rotational connection with the bottom end of the detection box 3. By rotating the threaded rod 81, the detection box 3 can be pushed down, so as to adjust the distance between the oil-repellent paper 4 and the oil sprayer 2.
[0037] In addition, the distance between the oil-repellent paper 4 and the oil sprayer 2 should be kept at 10-15 cm during the initial detection. After the single detection, the distance is adjusted to 5 cm for the second detection. By repeating the operation, the distribution of the oil mist sprayed by the oil sprayer 2 at different positions can be obtained, which is convenient for the detection personnel to observe the spray quality of the oil sprayer 2, so as to more accurately evaluate the performance of the oil sprayer 2.
[0038] The stand 8 and the detection box 3 are integrated, and the main function is to expand the technology on the basis of the oil injection tool 1, so as to detect other parameters of the oil sprayer 2 (such as atomization quality or needle valve tightness). In the idle state, the combination of the stand 8 and the detection box 3 is separated from the oil injection tool 1, which greatly improves the carrying convenience, and is more easily stored in the tracked vehicle, so as to quickly take and carry out comprehensive detection of the oil sprayer 2 in complex field environment, facilitate the repair operation in the field conditions, and ensure the completion of the tracked vehicle repair task in a short time, so that the tracked vehicle can be restored to normal use state in a short time.
[0039] Working principle: when the oil sprayer 2 used by the tracked vehicle fails, it is first disassembled and connected through the conversion joint 12, and the oil sprayer 2 is powered by the external power supply. When the oil pipe 14 is connected to the oil pump, the oil injection tool 1 can be used to inject oil into the oil sprayer 2. At this time, the oil injection pressure of the oil sprayer 2 can be detected by reading the reading of the shockproof pressure gauge 13.
[0040] Part of the fuel injector 2 in the steady state can maintain the standard injection pressure, but its injection pattern has appeared abnormal atomization phenomenon. The specific performance is that the oil beam presents non-normal jet characteristics or uneven distribution of oil mist particles, etc. Typical fault signs, the atomization quality needs to be detected, at this time, the stand 8 needs to be installed on the oil injection tool 1, and the detection box 3 is located directly below the fuel injector 2, at this time, the oil mist sprayed by the fuel injector 2 can fall on the oil absorbing paper 4 below, the operator can observe the distribution of oil points on the oil absorbing paper 4 through the protective cover 5, whether there is non-normal jet characteristics or uneven distribution of oil mist particles, after observation, the protective cover 5 is pulled down, the upper surface of the protective cover 5 is moved below the upper surface of the detection box 3, the top opening of the detection box 3 is exposed, and in the process, the protective cover 5 will squeeze the lever 6, the lever 6 will push the bracket 31 up after rotating, so that the oil absorbing paper 4 is lifted to the outside of the detection box 3, at this time, the detection personnel can replace the oil absorbing paper 4, after replacement, the protective cover 5 is loosened, the protective cover 5 is reset under the elastic force of the spring two 71, the bracket 31 drives the oil absorbing paper 4 to reset under the elastic force of the spring one 32, then the screw rod 81 is twisted, the gap between the detection box 3 and the fuel injector 2 is adjusted downward, and then the distribution of the oil mist is detected, and the above process is repeated to obtain the atomization quality of the fuel injector 2, and the result error is reduced.
[0041] At the same time, when the needle valve tightness of the fuel injector 2 is detected, only the oil droplets on the surface of the oil injection port position and the oil absorbing paper 4 in the static state of the fuel injector 2 need to be observed.
[0042] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, not to limit it. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced by equivalent, without departing from the spirit and scope of the technical solutions of the present application, which should be covered in the scope of the claims of the present application.
Claims
1. A portable track vehicle field oiler inspection tool, comprising: The utility model provides an oil injection tool and an oil injection device, the oil injection device comprises an oil injection tool (1) and an oil injection device (2), the lower portion of the oil injection device (2) is provided with a detection box (3) covering the injection area of the oil injection device (2), a bracket (31) is rotatably arranged in the detection box (3), an oil-repellent paper (4) is arranged on the bracket (31), and the surface of the oil-repellent paper (4) is perpendicular to the injection direction of the oil injection device (2). The detection box (3) is provided with a protective cover (5) which can slide axially along the detection box (3), and when the upper half of the protective cover (5) extends to the outside of the oil injection device (2), the inside of the protective cover (5) forms an anti-interference area between the oil injection device (2) and the oil-repellent paper (4). The bottom of the detection box (3) is hingedly connected with a lever (6), the short arm of the lever (6) is located on the downward moving path of the protective cover (5), and the bottom end of the bracket (31) is located on the rotating path of the long arm of the lever (6).
2. The portable tracked vehicle field oiler inspection tool of claim 1, wherein: The bracket (31) is composed of a placing rack located in the detection box (3) and a push rod slidingly arranged at the bottom of the detection box (3), and the placing rack is arranged radially from the center to the periphery.
3. The portable tracked vehicle field oiler inspection tool of claim 2, wherein: The cross section of the push rod is in the shape of a prism, and a spring (32) is sleeved outside the push rod, and the placing rack is elastically connected with the detection box (3) through the spring (32).
4. The portable tracked vehicle field oiler inspection tool of claim 3, wherein: The stopper (61) is arranged on the upper side of the short arm of the lever (6) close to the hinged position of the lever (6), and when the top surface of the short arm of the lever (6) is in contact with the stopper (61), the lever (6) is in a horizontal state, and the long arm of the lever (6) is in contact with the bottom end of the push rod.
5. The portable tracked vehicle field oiler inspection tool of claim 1, wherein: Two slide rods (7) are symmetrically fixed to the bottom of the detection box (3), the slide rods (7) slidingly penetrate the protective cover (5), a spring (71) is arranged on the slide rods (7), and the top end of the spring (71) is elastically connected with the bottom surface of the protective cover (5).
6. The portable tracked vehicle field oiler inspection tool of claim 1, wherein: A stand (8) is detachably arranged on the oil injection tool (1), the stand (8) is slidingly connected with the detection box (3), and a screw rod (81) with a rotating connection with the detection box (3) at the bottom end is threadedly arranged on the stand (8).
7. The portable tracked vehicle field oiler inspection tool of claim 1, wherein: The oil injection tool (1) is composed of a three-way joint (11), a conversion joint (12), a shockproof pressure gauge (13) and an oil pipe (14), the conversion joint (12), the shockproof pressure gauge (13) and the oil pipe (14) are respectively arranged on the three ports of the three-way joint (11), and the conversion joint (12) is in communication with the oil inlet of the oil injection device (2).