Disassembly-free self-dredging valve
By designing a self-draining valve that does not require disassembly, and using a drive rod and working head to clean up sediment, the complex disassembly problem of pipeline blockage in chemical production is solved, achieving efficient and safe cleaning results.
Patent Information
- Application Number
- CN202520291987.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2035-02-24
AI Technical Summary
In the existing technology, during the production of chemical products, impurities or precipitates can cause blockages in pipes and tanks, requiring manual disassembly and cleaning, which is complex and harmful to health.
Design a self-cleaning valve that does not require disassembly, comprising a valve body, a cleaner, and a drive mechanism. The drive rod moves the working rod and working head to clean up sediment, keeping the valve open and avoiding disassembly of the pipeline.
It enables efficient cleaning of sediment without disassembly when pipes are blocked. It is simple to operate, safe and reliable, and suitable for materials that are prone to crystallization and precipitation.
Smart Images

Figure CN223635465U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of chemical equipment, in particular to a self-cleaning valve without disassembly. BACKGROUND
[0002] In the production and storage process of chemical products, impurities or precipitates may be deposited in the low point of the transfer pipe, the horizontal pipe of the liquid level meter of the intermediate tank, the inner wall of the storage tank, etc., resulting in the need to frequently clean the liquid level meter and the low point of the pipeline. In the prior art, the pipeline or tank body is usually disassembled for cleaning, which is complicated to operate and low in work efficiency. Moreover, since the chemical raw materials are used, the process of cleaning the solid deposits in the pipeline or tank body may adversely affect the health of workers. SUMMARY
[0003] Therefore, the present application aims to overcome the defects in the prior art and provides a self-cleaning valve without disassembly.
[0004] To achieve the above-mentioned purpose, the technical scheme of the present application is as follows:
[0005] The self-cleaning valve without disassembly comprises a valve body, a cleaner arranged in the valve body, and a driving mechanism arranged on the valve body and used for driving the cleaner. The cleaner comprises a working rod, and a working head mounted at the end of the working rod and eccentrically arranged on the working rod. The driving mechanism comprises a driving rod, one end of the driving rod extending into the valve body and matched with the working rod, and the driving rod being rotated to drive the working rod to act. The other end of the driving rod extends out of the valve body and is provided with a handle.
[0006] Further, the working head comprises a cylindrical section and a tapered tip at the front end of the cylindrical section, and a threaded structure is arranged on the outer wall of the cylindrical section.
[0007] Further, the working head comprises a cylindrical section, and tapered tips are arranged at the front end and the tail end of the cylindrical section, and a threaded structure is arranged on the outer wall of the cylindrical section.
[0008] Further, a working rod guide is arranged in the valve body, and the guide comprises a support rod arranged on the side wall of the valve body, and a guide ring arranged at the end of the support rod and slidably matched with the optical axis section of the working rod.
[0009] Further, one end of the support rod is welded and fixed to the inner wall of the valve body, and the other end is welded and fixed to the guide ring.
[0010] Further, the guide rod is a round rod.
[0011] Further, the driving rod is rotationally matched with the mounting hole on the valve body, and a driving rod seal is arranged in the mounting hole.
[0012] Compared with the prior art, the present application has the following advantages:
[0013] The present application has the advantages of simple structure, easy operation, and the valve can always be kept in an open state when the pipeline or liquid level gauge is blocked. By rotating the operating handle, the working rod is driven to rotate and drive the working rod, and then the working head cleans the precipitate. Therefore, the present application can be widely applied to the occasions of crystallization, solid entrainment or crystallization material pipeline and storage tank liquid level gauge. The accumulated solid material in the pipeline can be removed without disassembling the pipeline, and the accumulated solid material can be removed by rotating the driving handle, which is convenient, efficient, safe and reliable. BRIEF DESCRIPTION OF DRAWINGS
[0014] The accompanying drawings, which form a part of the present application, are used to provide a further understanding of the present application, and the illustrative embodiments of the present application and its description are used to explain the present application, and do not constitute improper limitations on the present application. In the drawings:
[0015] Figure 1 is a structural schematic diagram of the present application;
[0016] Figure 2 is a schematic diagram of the operating handle in the present application;
[0017] Figure 3 is a schematic diagram of the present application when the guide is provided in the embodiment. DETAILED DESCRIPTION
[0018] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0019] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" and the like are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" and the like can explicitly or implicitly include one or more features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0020] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integral connection; it can be mechanical connection, or electrical connection; it can be direct connection, or indirect connection through intermediate medium, or internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0021] The present application will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
[0022] A disassembly-free self-cleaning valve, as shown in Figure 1 and Figure 2 includes a valve body 1, a cleaner is arranged in the valve body, and a driving mechanism for driving the cleaner is arranged on the valve body; the cleaner includes a working rod 2, a working head 3 is mounted at the end of the working rod, and the working head is eccentrically arranged on the working rod; the working rod is axially the same as the valve body; because the working head is eccentrically arranged on the working rod, when the working rod rotates, the working head has a larger working coverage in the pipeline, which ensures the use effect of the working head and avoids the working head occupying too much space in the pipeline.
[0023] The driving mechanism includes a driving rod 4, one end of the driving rod extending into the valve body cooperates with the working rod, the driving rod is rotationally matched with the mounting hole on the valve body, and a driving rod seal is arranged in the mounting hole. The driving rod rotates to realize the axial movement of the working rod, so that the working head generates a feeding action; one end of the driving rod extends out of the valve body, and an operating handle 5 is arranged at the end extending out of the valve body. As an example, the working rod, the driving rod and the working head are made of 316L or titanium material, which has good corrosion resistance.
[0024] The working head includes a cylindrical section and a tapered tip at the front end of the cylindrical section, and a threaded structure is arranged on the outer wall of the cylindrical section; in a further improved scheme, the working head includes a cylindrical section, tapered tips are arranged at the front end and the tail end of the cylindrical section, and a threaded structure is arranged on the outer wall of the cylindrical section; such a structure design enables both ends of the working rod to clean the deposits, which is very suitable for working conditions with more deposits.
[0025] As an example, the transmission between one end of the driving rod extending into the valve body and the working rod adopts a worm gear transmission mode; the working head is arranged at a position where deposits are prone to accumulate; when it is necessary to clean the deposits, the operating handle is simply screwed to make the driving rod rotate the working rod, and then the working head rotates to clean the deposits accumulated near the working head. In this scheme, in order to improve the stability of the working rod, as shown in Figure 3As shown, a working rod guide can be arranged in the valve body, the guide comprises a support rod 6 arranged on the side wall of the valve body, and a guide ring 7 is arranged at the end of the support rod, and the guide ring is in sliding fit with the optical axis segment of the working rod. As an example, one end of the support rod is welded and fixed to the inner wall of the valve body, and the other end is welded and fixed to the guide ring. The guide rod adopts a round rod.
[0026] The self-cleaning valve has simple structure and is easy to operate. When the pipeline or the liquid level meter is blocked, the valve can always be kept in an open state. By rotating the operating handle, the driving rod is rotated to drive the working rod, and then the working head cleans the precipitates. Therefore, the self-cleaning valve can be widely applied to occasions of crystallization, solid entrainment or crystallization material pipelines and liquid level meters of storage tanks. The accumulated solid substances in the pipeline can be removed without disassembling the pipeline. The accumulated solid substances can be removed by rotating the driving handle, which is convenient, efficient, safe and reliable.
[0027] The above description is only the preferred embodiment of the present application, and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A self-cleaning valve that does not require disassembly, characterized by: The valve body is provided with a cleaner, and the valve body is provided with a driving mechanism for driving the cleaner; the cleaner comprises a working rod, and a working head is mounted at the end of the working rod, and the working head is eccentrically arranged on the working rod, and the axial direction of the working rod is the same as the axial direction of the valve body; the driving mechanism comprises a driving rod, one end of the driving rod extends into the valve body and is matched with the working rod, and the working rod is driven to move by rotating the driving rod; one end of the driving rod extends out of the valve body, and an operating handle is arranged at the end of the driving rod extending out of the valve body.
2. A self-cleaning valve according to claim 1, wherein: The working head comprises a cylindrical section and a tapered tip at the front end of the cylindrical section, and a threaded structure is arranged on the outer wall of the cylindrical section.
3. A self-cleaning valve according to claim 1, wherein: The working head comprises a cylindrical section, and tapered tips are arranged at the front end and the tail end of the cylindrical section, and a threaded structure is arranged on the outer wall of the cylindrical section.
4. The self-cleaning valve according to claim 1, wherein: A working rod guide is arranged in the valve body, and the guide comprises a support rod arranged on the side wall of the valve body, and a guide ring is arranged at the end of the support rod, and the guide ring is slidably matched with the optical axis section of the working rod.
5. A self-cleaning valve according to claim 4, wherein: One end of the support rod is welded and fixed to the inner wall of the valve body, and the other end is welded and fixed to the guide ring.
6. A self-cleaning valve according to claim 4, wherein: The guide rod is a round rod.
7. The self-cleaning valve according to claim 1, wherein: The driving rod is rotationally matched with a mounting hole on the valve body, and a driving rod seal is arranged in the mounting hole.