Roughness detector

By introducing a laser and a sliding structure into the roughness tester, the problems of limited detection range and easy damage to the probe in the existing technology are solved, realizing non-destructive testing of complex workpieces. It is simple to operate and has a wide range of applications.

CN223636819UActive Publication Date: 2025-12-05ZHUZHOU FESROCK OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202422100940.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-12-05
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

Existing electronic roughness testers cannot detect the surface roughness of workpieces when there are obstructions in the surrounding area, and contact testing is prone to damaging the probe and scratching the workpiece.

Method used

The system uses a laser for detection, combined with a sliding structure of base, support, and stand, allowing the workpiece to move along the X, Y, and Z axes. Data is generated by emitting and receiving reflected light from the laser, and the detection is simple to operate and widely applicable through a driver and electrical control box on the base.

Benefits of technology

It enables efficient and non-destructive testing of complex workpieces, expands the testing range, and avoids probe wear and workpiece scratches.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roughness detector which comprises a base, a lower bearing platform capable of being slidably installed on the base along the Y-axis direction, an upper bearing platform capable of being slidably installed on the lower bearing platform along the X-axis direction, a working platform fixedly installed on the upper bearing platform, a clamp for fixing a workpiece arranged on the working platform, and a vertical frame vertically and upwards arranged on one side of the base. A sliding table is movably arranged on the vertical frame along the Z axis, a laser is arranged on the side, facing the base, of the sliding table, and the X axis, the Y axis and the Z axis are perpendicular to one another. The method has the advantages of wide application range and simplicity and convenience in operation.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of surface roughness detection, and particularly relates to a roughness detector. BACKGROUND

[0002] At present, the electronic roughness detector can only be placed on the surface of the measured workpiece for detection. When there is an obstruction around, the measured surface is smaller than the roughness detector, so the roughness of the workpiece surface cannot be detected, including grooves, small steps and the like. When the contact type roughness detector is used for detection, the contact part is a probe, the needle tip is easy to wear, the workpiece surface can be scratched, and the probe can be damaged due to a large torque in movement. SUMMARY

[0003] The present application aims to overcome the shortcomings of the prior art, and provide a roughness detector with wide application range and simple and convenient operation.

[0004] To solve the above technical problems, the present application adopts the following technical scheme:

[0005] A roughness detector, comprising a base, a lower support platform slidably mounted on the base along a Y-axis, an upper support platform slidably mounted on the lower support platform along an X-axis, a workbench fixedly installed on the upper support platform, a clamp for fixing a workpiece arranged on the workbench, a stand vertically upwardly arranged on one side of the base, a sliding table movably installed on the stand along a Z-axis, and a laser installed on one side of the sliding table facing the base, wherein the X-axis, the Y-axis and the Z-axis are perpendicular to each other.

[0006] As a further improvement of the above technical scheme:

[0007] The base is formed with a pair of Y-direction sliding rails, and a Y-direction lead screw is arranged between the Y-direction sliding rails; the lower support platform is slidably installed on the Y-direction sliding rails and is formed with a threaded structure matched with the Y-direction lead screw, and the lower support platform can move under the pushing of the Y-direction lead screw.

[0008] The lower support platform is formed with an X-direction sliding groove, the upper support platform is slidably installed on the X-direction sliding groove, and a first driver is further arranged on the end of the lower support platform, the first driver is connected with the upper support platform and drives the upper support platform to move along the X-direction sliding groove.

[0009] A Z-direction lead screw is arranged on the stand, and the sliding table is threadedly connected with the Z-direction lead screw and can move under the pushing of the Z-direction lead screw.

[0010] A guide column is further arranged on the stand, and the guide column penetrates the sliding table.

[0011] A machine base is detachably installed on one side of the sliding table facing the base, and the laser is installed at the end of the machine base and faces the workbench.

[0012] The base is further provided with a second driver and a third driver, the output end of the second driver is connected with the Y-direction lead screw, and the output end of the third driver is connected with the Z-direction lead screw.

[0013] The back side of the stand is provided with an electric control box, which is electrically connected with the first driver, the second driver, the third driver and the laser.

[0014] The side of the stand is further provided with an operation screen, which is electrically connected with the electric control box.

[0015] Compared with the prior art, the present application has the following advantages:

[0016] The present application detects the roughness of the workpiece by the laser, when detecting, the laser emits a laser beam to the measured surface of the workpiece, the reflected light is received by the laser and forms intuitive data values through data processing, the workpiece is fixed on the clamp on the workbench, the Y-axis sliding assembly between the lower support platform and the base and the X-axis sliding assembly between the lower support platform and the upper support platform enable the workpiece to have the ability of reciprocating movement along the Y-axis and the X-axis relative to the laser, and the laser is connected to the sliding table, the sliding table can move along the Z-axis on the stand, so that the workpiece has the ability of reciprocating movement along the Z-axis relative to the laser, so that the laser can detect the roughness of the complex workpiece, which is simple and convenient to operate and has wide application range. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the overall structure schematic diagram of the present application.

[0018] The various reference numerals in the drawings represent:

[0019] 1, base; 11, Y-direction sliding rail; 12, Y-direction lead screw; 13, second driver; 14, third driver; 2, lower support platform; 21, X-direction sliding groove; 22, first driver; 3, upper support platform; 4, workbench; 5, clamp; 6, stand; 61, Z-direction lead screw; 62, guide column; 7, sliding table; 71, base; 8, laser; 9, electric control box; 10, operation screen; 100, workpiece. DETAILED DESCRIPTION

[0020] The present application will be further described in detail below in combination with the drawings and specific embodiments.

[0021] As Figure 1As shown, the roughness detector of the embodiment comprises a base 1, a lower support platform 2 slidably mounted on the base 1 along the Y-axis, an upper support platform 3 slidably mounted on the lower support platform 2 along the X-axis, a workbench 4 fixedly mounted on the upper support platform 3, a clamp 5 provided on the workbench 4 for fixing a workpiece 100, a stand 6 vertically provided on one side of the base 1, a sliding table 7 movably mounted on the stand 6 along the Z-axis, and a laser 8 mounted on one side of the sliding table 7 facing the base 1, wherein the X-axis, the Y-axis and the Z-axis are perpendicular to each other. The roughness of the workpiece 100 is detected by the laser 8. During the detection, the laser 8 emits a laser beam to the measured surface of the workpiece 100, and the reflected light is received by the laser 8 to form intuitive data values through data processing. The workpiece 100 is fixed on the clamp 5 on the workbench 4. The Y-axis sliding assembly between the lower support platform 2 and the base 1 and the X-axis sliding assembly between the lower support platform 2 and the upper support platform 3 enable the workpiece 100 to move reciprocally along the Y-axis and the X-axis relative to the laser 8. Since the laser 8 is connected to the sliding table 7, the sliding table 7 can move along the Z-axis on the stand 6, so that the workpiece 100 can move reciprocally along the Z-axis relative to the laser 8. Therefore, the laser 8 can detect the roughness of complex workpieces 100, and the operation is simple, convenient and widely applicable.

[0022] In the embodiment, the base 1 is formed with a pair of Y-direction sliding rails 11, and a Y-direction lead screw 12 is arranged between the Y-direction sliding rails 11. The lower support platform 2 is slidably mounted on the Y-direction sliding rails 11 and is formed with a threaded structure matched with the Y-direction lead screw 12. The lower support platform 2 can move under the pushing of the Y-direction lead screw 12.

[0023] In the embodiment, the lower support platform 2 is formed with an X-direction sliding groove 21, the upper support platform 3 is slidably mounted on the X-direction sliding groove 21, and a first driver 22 is further arranged at the end of the lower support platform 2. The first driver 22 is connected with the upper support platform 3 and drives the upper support platform 3 to move along the X-direction sliding groove 21. In this structure, the first driver 22 drives the upper support platform 3 to move along the X-direction sliding groove 21 on the lower support platform 2, which is simple in structure and stable and reliable in movement.

[0024] In the embodiment, a Z-direction lead screw 61 is arranged on the stand 6, and the sliding table 7 is threadedly connected with the Z-direction lead screw 61 and can move under the pushing of the Z-direction lead screw 61. In the case of relative rotation between the Z-direction lead screw 61 and the sliding table 7, a pushing force is generated along the axial direction between the Z-direction lead screw 61 and the sliding table 7, thereby driving the sliding table 7 to move along the Z-axis.

[0025] In the embodiment, a guide column 62 is further arranged on the stand 6 and penetrates the sliding table 7. In this structure, the guide column 62 guides and limits the movement of the sliding table 7.

[0026] In the embodiment, the slide table 7 is detachably mounted with a base 71 on the side of the base 1, and the laser 8 is mounted on the end of the base 71 and faces the worktable 4. In the structure, the slide table 7 and the laser 8 are connected through the base 71, so that the laser 8 is convenient to disassemble and replace.

[0027] In the embodiment, the base 1 is further provided with a second driver 13 and a third driver 14, the output end of the second driver 13 is connected with the Y-direction screw rod 12, and the output end of the third driver 14 is connected with the Z-direction screw rod 61. The structure is simple and easy to implement.

[0028] In the embodiment, the stand 6 is provided with an electric control box 9 on the back side, and the electric control box 9 is electrically connected with the first driver 22, the second driver 13, the third driver 14 and the laser 8. The structure is simple and reliable.

[0029] In the embodiment, the stand 6 is further provided with an operation screen 10 on the side, and the operation screen 10 is electrically connected with the electric control box 9. The program is set through the operation screen 10, and the roughness value is directly displayed.

[0030] Although the present application has been disclosed with the preferred embodiments as above, it is not intended to limit the present application. Any person skilled in the art can make many possible changes and modifications to the technical solutions of the present application, or modify equivalent embodiments with equivalent changes, without departing from the scope of the technical solutions of the present application, by using the technical contents disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application, without departing from the content of the technical solutions of the present application, shall fall within the scope of protection of the technical solutions of the present application.

Claims

1. A roughness detector characterized by: The utility model provides a kind of laser cutting machine, including base (1), lower bearing platform (2) is slidably mounted on the base (1) along Y axis, upper bearing platform (3) is slidably mounted on the lower bearing platform (2) along X axis, workbench (4) is fixedly installed on the upper bearing platform (3), the fixture (5) of fixed workpiece (100) is provided on the workbench (4), vertical upwards is provided with stand (6) on the base (1) side, slide table (7) is movably installed on the stand (6) along Z axis, laser (8) is installed on the slide table (7) side towards base (1), X axis direction, Y axis direction and Z axis direction are perpendicular to each other.

2. The roughness detector of claim 1, wherein: The base (1) is formed with a pair of Y-direction sliding rails (11), and a Y-direction lead screw (12) is arranged between the Y-direction sliding rails (11); the lower bearing platform (2) is slidably mounted on the Y-direction sliding rails (11) and is formed with a threaded structure matched with the Y-direction lead screw (12), and the lower bearing platform (2) can be moved under the pushing of the Y-direction lead screw (12).

3. The roughness detector of claim 2, wherein: The lower bearing platform (2) is formed with an X-direction sliding groove (21), and the upper bearing platform (3) is slidably mounted in the X-direction sliding groove (21); the lower bearing platform (2) is further provided with a first driver (22) at the end portion, and the first driver (22) is connected with the upper bearing platform (3) and drives the upper bearing platform (3) to move along the X-direction sliding groove (21).

4. The roughness detector of claim 3, wherein: The stand (6) is provided with a Z-direction lead screw (61), and the slide table (7) is threadedly connected to the Z-direction lead screw (61) and can be moved under the pushing of the Z-direction lead screw (61).

5. The roughness detector of claim 4, wherein: The stand (6) is further provided with a guide column (62), and the guide column (62) penetrates the slide table (7).

6. The roughness detector of claim 5, wherein: The slide table (7) is detachably mounted with a machine base (71) on the side towards the base (1), and the laser (8) is mounted at the end portion of the machine base (71) and faces the workbench (4).

7. The roughness detector of claim 6, wherein: The base (1) is further provided with a second driver (13) and a third driver (14), the output end of the second driver (13) is connected with the Y-direction lead screw (12), and the output end of the third driver (14) is connected with the Z-direction lead screw (61).

8. The roughness detector of claim 7, wherein: The back side of the stand (6) is provided with an electric control box (9), and the electric control box (9) is electrically connected with the first driver (22), the second driver (13), the third driver (14) and the laser (8).

9. The roughness detector of claim 8, wherein: The side portion of the stand (6) is further provided with an operation screen (10), and the operation screen (10) is electrically connected with the electric control box (9).