Battery test group and single-station two-battery six-surface insulation and voltage resistance detection mechanism

By designing a battery test group and a single-station two-battery six-sided insulation withstand voltage testing mechanism, the problem of lack of pressure monitoring in the surface testing of prismatic lithium batteries was solved, realizing all-round pressure and insulation testing and improving testing efficiency.

CN223637677UActive Publication Date: 2025-12-05SHENZHEN HYMSON LASER INTELLIGENT EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422904821.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-12-05
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing technologies for surface-mount lithium batteries lack pressure monitoring functions for the six surfaces, resulting in long testing times and an inability to meet production capacity demands.

Method used

Design a battery test group that includes X-axis, Y-axis and Z-axis test groups to apply pressure to the battery in three directions, and conduct insulation tests by contacting the battery with conductive parts. Combined with a single-station two-battery six-sided insulation withstand voltage testing mechanism, it can achieve all-round testing.

Benefits of technology

It enables comprehensive pressure testing and insulation testing of batteries, improving testing efficiency and meeting production capacity requirements.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223637677U_ABST
    Figure CN223637677U_ABST
Patent Text Reader

Abstract

The utility model discloses a battery test group and a single-station two-battery six-surface insulation and voltage resistance detection mechanism. The single-station two-battery six-surface insulation and voltage resistance detection mechanism comprises a test position, an X-axis test group, a Y-axis test group and a Z-axis test group, the test position is used for placing a battery, the X-axis test group is used for carrying out pressurization test on the battery along the X-axis direction, the Y-axis test group is used for carrying out pressurization test on the battery along the Y-axis direction, and the Z-axis test group is used for carrying out pressurization test on the battery along the Z-axis direction; any one of the X-axis test group, the Y-axis test group and the Z-axis test group is provided with a conductive piece, and the conductive piece is used for being in contact with a conductive part of the battery so as to perform an insulation test on the battery; the battery test group can carry out a comprehensive pressurization test on the battery at a time and also can carry out an insulation test, and the test efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of battery detection device technical field, specifically to a kind of battery test group and single-station two-cell six-face insulation withstand voltage detection mechanism. BACKGROUND

[0002] In the production process of square shell battery assembly section, taking square shell lithium battery as an example, after the six surfaces of square shell lithium battery are sprayed or coated with insulation layer, it is necessary to detect whether the insulation performance and voltage resistance performance of the coating meet the requirements. In the prior art, only the large face of the square shell battery is configured with pressure monitoring function, and the rest of the side, bottom and pole surface do not have pressure monitoring function. The test process requires the application of pressure and voltage, which takes a long time. The single-station single-cell solution cannot meet the capacity demand. SUMMARY

[0003] To overcome the shortcomings of the prior art, the utility model provides a battery test group and single-station two-cell six-face insulation withstand voltage detection mechanism that can improve test efficiency.

[0004] The first technical solution adopted by the utility model to solve its technical problem is:

[0005] A battery test group includes a test site, an X-axis test group, a Y-axis test group, and a Z-axis test group.

[0006] The test site is used for placing batteries. The X-axis test group is used to apply pressure testing to the battery along the X-axis direction of the test site. The Y-axis test group is used to apply pressure testing to the battery along the Y-axis direction of the test site. The Z-axis test group is used to apply pressure testing to the battery along the Z-axis direction of the test site.

[0007] Any one of the X-axis test group, Y-axis test group, or Z-axis test group is provided with a conductive part, which is used to contact the conductive part of the battery for insulation testing.

[0008] As described above, the Y-axis test group includes a Y-axis reference positioning member, a Y-axis driving member, a second Y-axis pressure plate, and a Y-axis pressure sensor.

[0009] Along the Y-axis direction, the Y-axis reference positioning member is arranged on one side of the test site, and the Y-axis driving member, the second Y-axis pressure plate, and the Y-axis pressure sensor are arranged on the other side of the test site.

[0010] The Y-axis pressure sensor is drivingly connected to the output end of the Y-axis driving member, and the second Y-axis pressure plate is arranged on the side of the Y-axis pressure sensor away from the Y-axis driving member.

[0011] The battery test group as described above, the Y-axis test group further comprises a second follower, the Y-axis reference positioning member further comprises a positioning driving member, a first Y-axis pressing plate and a first follower;

[0012] An output end of the positioning driving member is in transmission connection with the first follower, and the first Y-axis pressing plate is arranged on a side of the first follower away from the positioning driving member;

[0013] The second follower is arranged between the second Y-axis pressing plate and the Y-axis driving member;

[0014] When the battery in the test position moves along the X-axis direction, the second follower drives the second Y-axis pressing plate to move synchronously with the battery, and the first follower drives the first Y-axis pressing plate to move synchronously.

[0015] The battery test group as described above, the X-axis test group comprises an X-axis pressing plate, an X-axis driving member, an X-axis pressure sensor and an X-axis reference positioning member;

[0016] The X-axis pressure sensor is in transmission connection with an output end of the X-axis driving member, and the X-axis pressing plate is arranged at an end of the X-axis pressure sensor away from the X-axis driving member.

[0017] The battery test group as described above further comprises a Z-axis test group rack, a transplanting platform and a slide rail;

[0018] The Z-axis test group is installed on the Z-axis test group rack;

[0019] The X-axis test group, the Y-axis test group and the test position are arranged on the transplanting platform, and the transplanting platform slides on the slide rail.

[0020] The battery test group as described above further comprises a moving driving member, an output end of the moving driving member is in transmission connection with the transplanting platform, and the moving driving member is used for driving the transplanting platform to slide on the slide rail along the X-axis direction or the Y-axis direction.

[0021] The battery test group as described above, the Z-axis test group comprises a Z-axis driving member, a Z-axis pressure sensor and a Z-axis pressing plate;

[0022] A fixed end of the Z-axis driving member is arranged on the Z-axis test group rack, the Z-axis pressure sensor is in transmission connection with an output end of the Z-axis driving member, and the Z-axis pressing plate is arranged on a side of the Z-axis pressure sensor away from the Z-axis driving member.

[0023] The battery test group as described above, the surface of the first Y-axis pressing plate, the second Y-axis pressing plate, the X-axis reference positioning piece, the part adjacent to the test site of the transplanting platform and the Z-axis pressing plate is provided with a flexible conductive layer, and each flexible conductive layer is electrically connected and arranged in series, and the conductive piece is arranged on the X-axis pressing plate.

[0024] The battery test group as described above, the first Y-axis pressing plate, the second Y-axis pressing plate, the X-axis reference positioning piece, the part adjacent to the test site of the transplanting platform and the Z-axis pressing plate are all made of insulating materials.

[0025] The second technical solution adopted by the utility model to solve the technical problems is:

[0026] A single-station two-battery six-surface insulation voltage detection mechanism, comprising two battery test groups as described above, and the two battery test groups are arranged in mirror image symmetry along the Y-axis direction.

[0027] The utility model has the advantages of:

[0028] In use, the battery test group places the battery on the test site, and the X-axis test group, the Y-axis test group and the Z-axis test group are subjected to pressure operation to comprehensively test the battery under pressure, and at the same time, the conductive piece is in contact with the conductive part of the battery to test the insulation of the battery.

[0029] The single-station two-battery six-surface insulation voltage detection mechanism comprises two battery test groups as described above, so that two batteries can be subjected to pressure test and insulation detection at a time, further improving the test efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0030] The utility model will be further described below in combination with the drawings and examples.

[0031] Figure 1 is the three-dimensional structure schematic view of the single-station two-battery six-surface insulation voltage detection mechanism in the embodiment;

[0032] Figure 2 is the top view of the X-axis test group, the Y-axis test group, the transplanting platform, the slide rail and the battery in the embodiment;

[0033] Figure 3 is Figure 2 the structure enlarged view of A part in the embodiment;

[0034] Figure 4 is Figure 2 the structure enlarged view of B part in the embodiment;

[0035] Figure 5is a three-dimensional structural schematic view of the X-axis test group, the Y-axis test group, the transplanting platform, the slide rail, the battery and the moving driving member in the embodiment;

[0036] The reference signs are as follows:

[0037] 1-test site;

[0038] 2-X-axis test group; 21-X-axis pressing plate; 211-conductive member; 22-X-axis driving member; 23-X-axis pressure sensor; 24-X-axis reference positioning member;

[0039] 3-Y-axis test group; 31-Y-axis reference positioning member; 311-positioning driving member; 312-first Y-axis pressing plate; 313-first follower; 32-Y-axis driving member; 33-second Y-axis pressing plate; 34-Y-axis pressure sensor; 35-second follower;

[0040] 4-Z-axis test group; 41-Z-axis driving member; 42-Z-axis pressure sensor; 43-Z-axis pressing plate;

[0041] 5-Z-axis test group rack;

[0042] 61-transplanting platform; 62-slide rail; 63-moving driving member;

[0043] 7-battery. DETAILED DESCRIPTION

[0044] The concept, specific structure and generated technical effects of the present application will be described clearly and completely in combination with the embodiments and the drawings, so as to fully understand the purpose, features and effects of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application. In addition, all the coupling / connection relations involved in the patent do not mean that the components are directly connected, but means that a better coupling structure can be formed by adding or reducing coupling auxiliary components according to the specific implementation situation. The various technical features in the present application can be combined interactively without mutual contradiction and conflict.

[0045] Reference Figure 1 , Figure 2 A battery test group comprising a test site 1, an X-axis test group 2, a Y-axis test group 3 and a Z-axis test group 4;

[0046] The test site 1 is used for placing the battery, the X-axis test group 2 is used for testing the battery along the X-axis direction of the test site 1, the Y-axis test group 3 is used for testing the battery along the Y-axis direction of the test site 1, and the Z-axis test group 4 is used for testing the battery along the Z-axis direction of the test site 1.

[0047] The X-axis test group 2, the Y-axis test group 3 or the Z-axis test group 4 is provided with a conductive part 211, which is used to contact the conductive part of the battery to test the insulation of the battery.

[0048] The X-axis test group 2, the Y-axis test group 3 and the Z-axis test group 4 are respectively used for testing the battery, which can accurately evaluate the pressure resistance and structural strength of the battery 7 along the X-axis, the Y-axis and the Z-axis, and ensure the stability of the detection result. The battery test group in the embodiment integrates the X-axis test group 2, the Y-axis test group 3, the Z-axis test group 4 and the insulation test into a mechanical unit for pressure and insulation test, which improves the detection efficiency and reduces the floor area of the mechanical unit.

[0049] Specifically, the conductive part 211 is a probe.

[0050] In an embodiment, the Y-axis test group 3 comprises a Y-axis reference positioning part 31, a Y-axis driving part 32, a second Y-axis pressing plate 33 and a Y-axis pressure sensor 34.

[0051] Along the Y-axis direction, the Y-axis reference positioning part 31 is arranged on one side of the test site 1, and the Y-axis driving part 32, the second Y-axis pressing plate 33 and the Y-axis pressure sensor 34 are arranged on the other side of the test site 1.

[0052] The Y-axis pressure sensor 34 is in transmission connection with the output end of the Y-axis driving part 32, and the second Y-axis pressing plate 33 is arranged on the side of the Y-axis pressure sensor 34 away from the Y-axis driving part 32.

[0053] When the battery 7 is tested along the Y-axis, the Y-axis driving part 32 drives the second Y-axis pressing plate 33 to extend, so that one side of the battery 7 along the Y-axis abuts against the Y-axis reference positioning part 31 and the other side abuts against the second Y-axis pressing plate 33. The Y-axis driving part 32 increases the output power to press the battery 7, and the Y-axis pressure sensor 34 is used to sense the pressure of the battery 7 along the Y-axis direction to perform the pressure test. It can be seen that the structure of the Y-axis test group 3 is simple and the manufacturing cost is low.

[0054] Further, the Y-axis test group 3 further comprises a second follower 35, and the Y-axis reference positioning part 31 further comprises a positioning driving part 311, a first Y-axis pressing plate 312 and a first follower 313.

[0055] The output end of the positioning driving member 311 is in transmission connection with the first follower 313, and the first Y-axis pressing plate 312 is arranged on the side of the first follower 313 away from the positioning driving member 311;

[0056] The second follower 35 is arranged between the second Y-axis pressing plate 33 and the Y-axis driving member 32;

[0057] When the battery in the test position 1 moves along the X-axis direction, the second follower 35 drives the second Y-axis pressing plate 33 to move synchronously with the battery, and the first follower 313 drives the first Y-axis pressing plate 312 to move synchronously.

[0058] During the operation of the mechanism, the battery 7 is pushed by the X-axis test group 2 to move along the X-axis direction. In order to avoid the friction between the battery 7 and the first Y-axis pressing plate 312 and the second Y-axis pressing plate 33 and damage the surface of the battery 7, the second follower 35 and the first follower 313 are arranged to drive the first Y-axis pressing plate 312 and the second Y-axis pressing plate 33 to move synchronously with the battery 7. Therefore, while the Y-axis test group 3 performs the pressure test, the surface of the battery 7 is not damaged due to the pushing of the X-axis test group 2, and the structure of the battery 7 is not damaged by the mechanism, so as to affect the performance and appearance of the battery.

[0059] Specifically, the first follower 313 and the second follower 35 can be any one of the mechanical follower structures in the prior art, such as a gear transmission structure or a roller structure.

[0060] Specifically, the X-axis test group 2 comprises an X-axis pressing plate 21, an X-axis driving member 22, an X-axis pressure sensor 23 and an X-axis reference positioning member 24.

[0061] The output end of the X-axis driving member 22 is in transmission connection with the X-axis pressure sensor 23, and the X-axis pressing plate 21 is arranged at the end of the X-axis pressure sensor 23 away from the X-axis driving member 22.

[0062] When the battery 7 is subjected to the pressure test along the X-axis, the X-axis driving member 22 drives the X-axis pressing plate 21 to extend until the side of the battery 7 along the X-axis abuts against the X-axis pressing plate 21 and the other side abuts against the X-axis reference positioning member 24. The X-axis driving member 22 increases the output power to press the battery 7. At this time, the X-axis pressure sensor 23 is used to sense the pressure on the battery 7 along the X-axis direction, so as to perform the pressure test. It can be seen that the structure of the X-axis test group 2 is simple and the manufacturing cost is low.

[0063] Specifically, the Z-axis test group further comprises a Z-axis test group rack 5, a transplanting platform 61 and a sliding rail 62.

[0064] The Z-axis test group 4 is installed on the Z-axis test group rack 5.

[0065] The X-axis test group 2, the Y-axis test group 3 and the test site 1 are arranged on the transplanting platform 61 which slides on the slide rail 62; therefore, the positions of the X-axis test group 2, the Y-axis test group 3 and the test site 1 are movable, when the transplanting platform 61 moves to the position below the Z-axis test group 4, the X-axis test group 2, the Y-axis test group 3 and the Z-axis test group 4 can simultaneously perform the pressure test on the battery 7, thereby further reducing the working time required for the pressure test; and after or before the pressure test, the test site 1 is on the transplanting platform 61 and slides along the slide rail 62 out of the range of the Z-axis test group rack 5, so that more space is provided for the worker to place the battery 7 on the test site 1 or take the battery 7 out of the test site 1, thereby facilitating the operation and improving the detection efficiency.

[0066] Specifically, the Z-axis test group rack 5 is a gantry frame.

[0067] Specifically, the slide rail 62 is a plurality of slide rails which are arranged in parallel with each other, so as to provide more support points for the transplanting platform 61 and ensure that the transplanting platform 61 can stably slide on the slide rail 62.

[0068] More specifically, the mobile driving member 63 is further included, an output end of the mobile driving member 63 is in transmission connection with the transplanting platform 61, and the mobile driving member 63 is used to drive the transplanting platform 61 to slide on the slide rail 62 in the X-axis direction or the Y-axis direction. The mobile driving member 63 can accurately control the movement amount of the transplanting platform 61, thereby reducing the error caused by manual operation.

[0069] As an example, the mobile driving member 63 is a linear motor.

[0070] More specifically, the Z-axis test group 4 includes a Z-axis driving member 41, a Z-axis pressure sensor 42 and a Z-axis pressing plate 43.

[0071] The fixed end of the Z-axis driving member 41 is arranged on the Z-axis test group rack 5, the output end of the Z-axis pressure sensor 42 is in transmission connection with the Z-axis driving member 41, and the Z-axis pressing plate 43 is arranged on the side of the Z-axis pressure sensor 42 which is away from the Z-axis driving member 41.

[0072] When the pressure test on the battery 7 along the Z-axis is performed, the Z-axis driving member 41 drives the Z-axis pressing plate 43 to extend until the Z-axis pressing plate 43 abuts against the battery 7, the Z-axis driving member 41 increases the output power to pressurize the battery 7, and at this time, the Z-axis pressure sensor 42 is used to sense the pressure on the battery 7 along the Z-axis direction, thereby performing the pressure test; it can be seen that the structure of the Z-axis test group 4 is simple and the manufacturing cost is low.

[0073] More specifically, the first Y-axis pressing plate 312, the second Y-axis pressing plate 33, the X-axis reference positioning member 24, the part adjacent to the test site 1 of the transplanting platform 61 and the surface of the Z-axis pressing plate 43 are provided with flexible conductive layers, and each flexible conductive layer is electrically connected and arranged in series, and the conductive part 211 is arranged on the X-axis pressing plate 21. The flexible conductive layer can avoid rigid contact with the battery 7, reduce damage to the battery 7, and also wrap the R angle between each face of the battery 7, so as to detect whether the battery R angle has insufficient pressure strength or electrolyte leakage.

[0074] Specifically, the flexible conductive layer comprises a conductive cloth layer and a conductive sponge layer.

[0075] More specifically, the first Y-axis pressing plate 312, the second Y-axis pressing plate 33, the X-axis reference positioning member 24, the part adjacent to the test site 1 of the transplanting platform 61 and the Z-axis pressing plate 43 are all made of insulating materials.

[0076] The arrangement of the insulating material can ensure that the first Y-axis pressing plate 312, the second Y-axis pressing plate 33, the X-axis reference positioning member 24, the part adjacent to the test site 1 of the transplanting platform 61 and the test site 1 are in an insulating state, so as to avoid the performance of the mechanism being damaged due to the leakage of the battery 7, and affect the service life of the mechanism.

[0077] Specifically, the insulating material is bakelite.

[0078] A single-station two-battery six-surface insulation voltage resistance detection mechanism comprises two battery test groups according to any one of the above embodiments, and the two battery test groups are arranged in mirror symmetry along the Y-axis direction. The mechanism has the advantages of the battery test group, and the mechanism can detect two batteries at a time, so that the detection efficiency is higher.

[0079] More specifically, the X-axis test groups 2 of the two test groups are arranged in opposite directions, so that when the X-axis test groups 2 are working, the force directions of the X-axis test groups 2 are opposite, and the two X-axis reference positioning members 24 can keep a stable positional relationship under the action of the opposite pressure, so that the stability of the single-station two-battery six-surface insulation voltage resistance detection mechanism is stronger.

[0080] The above is a specific description of the preferred embodiment of the utility model, but the utility model is not limited to the above-mentioned embodiment, and those skilled in the art can make various equivalent modifications or replacements without departing from the spirit of the utility model, and these equivalent modifications or replacements are all included in the scope defined by the claims of the present application.

Claims

1. A battery test pack, characterized by: The test site (1), the X-axis test group (2), the Y-axis test group (3) and the Z-axis test group (4) are provided; The test site (1) is used for placing the battery, the X-axis test group (2) is used for testing the battery in the X-axis direction of the test site (1), the Y-axis test group (3) is used for testing the battery in the Y-axis direction of the test site (1), and the Z-axis test group (4) is used for testing the battery in the Z-axis direction of the test site (1); Any one of the X-axis test group (2), the Y-axis test group (3) or the Z-axis test group (4) is provided with a conductive part (211) which is used for contacting the conductive part of the battery to test the insulation of the battery.

2. The battery test group of claim 1, wherein: The Y-axis test group (3) comprises a Y-axis reference positioning part (31), a Y-axis driving part (32), a second Y-axis pressing plate (33) and a Y-axis pressure sensor (34); In the Y-axis direction, the Y-axis reference positioning part (31) is arranged on one side of the test site (1), the Y-axis driving part (32), the second Y-axis pressing plate (33) and the Y-axis pressure sensor (34) are arranged on the other side of the test site (1); The Y-axis pressure sensor (34) is in transmission connection with the output end of the Y-axis driving part (32), and the second Y-axis pressing plate (33) is arranged on the side of the Y-axis pressure sensor (34) away from the Y-axis driving part (32).

3. The battery test group of claim 2, wherein: The Y-axis test group (3) further comprises a second follower (35), and the Y-axis reference positioning part (31) further comprises a positioning driving part (311), a first Y-axis pressing plate (312) and a first follower (313); The output end of the positioning driving part (311) is in transmission connection with the first follower (313), and the first Y-axis pressing plate (312) is arranged on the side of the first follower (313) away from the positioning driving part (311); The second follower (35) is arranged between the second Y-axis pressing plate (33) and the Y-axis driving part (32); When the battery in the test site (1) moves in the X-axis direction, the second follower (35) drives the second Y-axis pressing plate (33) to move synchronously with the battery, and the first follower (313) drives the first Y-axis pressing plate (312) to move synchronously.

4. The battery test group of claim 3, wherein: The X-axis test group (2) comprises an X-axis pressing plate (21), an X-axis driving part (22), an X-axis pressure sensor (23) and an X-axis reference positioning part (24); The output end of the X-axis driving part (22) is in transmission connection with the X-axis pressure sensor (23), and the X-axis pressing plate (21) is arranged at the end of the X-axis pressure sensor (23) away from the X-axis driving part (22).

5. The battery test group of claim 4, wherein: Further comprising a Z-axis test group rack (5), a transplanting platform (61) and a sliding rail (62); The Z-axis test group (4) is installed on the Z-axis test group rack (5); The Z-axis test group (4) is installed on the Z-axis test group rack (5). The X-axis test group (2), the Y-axis test group (3) and the test site (1) are arranged on the transplanting platform (61), and the transplanting platform (61) slides on the slide rail (62).

6. The battery test group of claim 5, wherein: A moving driver (63) is further arranged, and an output end of the moving driver (63) is in transmission connection with the transplanting platform (61), and the moving driver (63) is used for driving the transplanting platform (61) to slide on the slide rail (62) in the X-axis direction or the Y-axis direction.

7. The battery test group of claim 5, wherein: The Z-axis test group (4) comprises a Z-axis driver (41), a Z-axis pressure sensor (42) and a Z-axis pressing plate (43). The fixed end of the Z-axis driver (41) is arranged on the Z-axis test group rack (5), the output end of the Z-axis driver (41) is in transmission connection with the Z-axis pressure sensor (42), and the Z-axis pressing plate (43) is arranged on the side, away from the Z-axis driver (41), of the Z-axis pressure sensor (42).

8. The battery test group of claim 7, wherein: The surface of the first Y-axis pressing plate (312), the second Y-axis pressing plate (33), the X-axis reference positioning member (24), the part of the transplanting platform (61) adjacent to the test site (1) and the Z-axis pressing plate (43) is provided with a flexible conductive layer, and each flexible conductive layer is electrically connected and arranged in series, and the conductive member (211) is arranged on the X-axis pressing plate (21).

9. The battery test group of claim 7 or 8, wherein: The first Y-axis pressing plate (312), the second Y-axis pressing plate (33), the X-axis reference positioning member (24), the part of the transplanting platform (61) adjacent to the test site (1) and the Z-axis pressing plate (43) are all made of insulating materials.

10. A single-station two-cell six-surface insulation withstand voltage detection mechanism, characterized by, Two battery test groups as claimed in any one of claims 1-9 are contained, and the two battery test groups are arranged in mirror image symmetry along the Y-axis direction.