Flexible flat cable structure with reinforced structure

By introducing welding components, blocking parts, and reinforcement mechanisms into the flexible flat cable structure, the problem of easy peeling between the welding pads and the connecting cable during transportation is solved, thereby improving welding strength and circuit stability.

CN223638137UActive Publication Date: 2025-12-05深圳市博洋精密科技有限公司
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Patent Information

Application Number
CN202520343516.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-12-05
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

In new energy vehicles, the welding area between the welding pads and the connecting cable is easily bumped and knocked off during transportation, making it unusable.

Method used

Design a flexible flat cable structure with a reinforced structure, including a welding assembly, a blocking section and a reinforcement mechanism. The welding strength and circuit blocking are enhanced by combining multiple FCC welding zones, blocking grooves and insulating blocks with a reinforcement plate.

Benefits of technology

It effectively enhances the connection strength between the solder pads and the connecting cable, prevents solder peeling, and ensures the stability and reliability of the soldering.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223638137U_ABST
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Abstract

The utility model discloses a flexible flat cable structure with a reinforcing structure, which is applied to a connecting flat cable and comprises a welding assembly, a blocking part and a reinforcing mechanism, the welding assembly is arranged on the outer wall of the connecting flat cable, the blocking part is arranged at one end, close to the welding assembly, of the connecting flat cable, and the reinforcing mechanism is arranged at the top end of the welding assembly. According to the utility model, the blocking part and the reinforcing mechanism are arranged at the joint of the connecting flat cable and the welding pad, and the outer wall of the connecting flat cable is provided with the plurality of FCC welding areas, so that the welding strength between the connecting flat cable and the welding pad can be reinforced through the plurality of FCC welding areas, and meanwhile, the FCC welding areas are arranged at the joints of the FCC welding areas and the connecting flat cable. A plurality of blocking grooves are arranged to block a circuit, after welding is finished, an operator can paste the bottom of a reinforcing plate to an anti-tearing line at the top of a connecting flat cable through an insulating rubber block, and through connection of the reinforcing plate, the top of a welding pad can be fixed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the soft cable structure design field, especially in a kind of soft cable structure with reinforcing structure. BACKGROUND

[0002] FCC is widely applied in new energy vehicles, because of its lightweight, high integration, bendability, suitable for complex space layout, help to improve the overall energy efficiency and safety of vehicle, when welding FCC and connecting cable, it needs to be welded by welding equipment that connecting cable and welding pad, the outer wall of connecting cable is provided with single FCC welding area, the bottom of welding pad is provided with FDC welding area, operator needs to weld FDC welding area of welding pad on the outer wall of FCC welding area by welding equipment, through the welding of FCC welding area and FDC welding area, the welding of connecting cable and welding pad is realized, in the process of turnover transportation, knockable between welding pad and connecting cable, under the knockable of long time, single FCC welding area cannot support the connection between FDC welding area and connecting cable, cause FDC welding area to be welded between FCC welding area and peel, so that it cannot continue to use, for this, a kind of soft cable structure with reinforcing structure is designed. SUMMARY

[0003] The utility model aims at providing a kind of soft cable structure with reinforcing structure, to solve the problems raised in the above background technology.

[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of soft cable structure with reinforcing structure, applied to connecting cable, including:

[0005] Welding assembly, the welding assembly is set up in the outer wall of connecting cable, the welding assembly is used to weld FDC branch;

[0006] Blocking portion, the blocking portion is set up in one end of connecting cable close to welding assembly;

[0007] Reinforcing mechanism, the reinforcing mechanism is set up in the top end of welding assembly, the reinforcing mechanism is used to reinforce the welding strength of FDC branch.

[0008] Preferably, the welding assembly includes:

[0009] Welding pad, the welding pad is fixedly connected to the outer wall of connecting cable;

[0010] FDC welding area, the FDC welding area is set up in the junction of welding pad and connecting cable.

[0011] Preferably, the FDC welding area is provided with an FCC welding area at the connection between the connection flat cable and the connection flat cable, and the blocking part is arranged at one end of the connection flat cable close to the welding pad.

[0012] Preferably, the blocking part comprises:

[0013] A blocking groove is arranged on the outer wall of the connection flat cable and located at one end close to the FCC welding area.

[0014] A blocking hole is arranged on the outer wall of the connection flat cable and located at one end close to the welding pad.

[0015] Preferably, the inner wall of the connection flat cable is provided with a plurality of anti-tearing lines, and the reinforcing mechanism is arranged on the outer wall of the anti-tearing line.

[0016] Preferably, the reinforcing mechanism comprises:

[0017] A plurality of insulating blocks are arranged on the outer wall of the tearing line.

[0018] A reinforcing plate is arranged at the top end of the plurality of insulating blocks.

[0019] The technical effects and advantages of the present application are:

[0020] The utility model discloses a reinforcing mechanism and a blocking part are arranged at the connection between the connection flat cable and the welding pad, the outer wall of the connection flat cable is provided with a plurality of FCC welding areas, the welding strength between the connection flat cable and the welding pad can be reinforced through the plurality of FCC welding areas, meanwhile, a plurality of blocking grooves are arranged at the connection between the FCC welding area and the connection flat cable to block the circuit, after welding, the operator can paste the bottom of the reinforcing plate to the anti-tearing line at the top of the connection flat cable through the insulating block, the top of the welding pad can be fixed through the connection of the reinforcing plate, and the connection strength between the connection flat cable and the welding pad is further reinforced. BRIEF DESCRIPTION OF DRAWINGS

[0021] Fig. 1 It is a schematic view of the main structure of the utility model.

[0022] Fig. 2 It is a structural schematic view of the utility model removing the welding assembly and the reinforcing plate.

[0023] In the drawing: 1, connection flat cable; 101, anti-tearing line; 2, welding assembly; 201, welding pad; 202, FDC welding area; 3, blocking part; 301, FCC welding area; 302, blocking groove; 303, blocking hole; 4, insulating block; 401, reinforcing plate. DETAILED DESCRIPTION

[0024] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0025] The utility model provides a kind of soft cable structure with reinforcing structure, it is applied to connect cable 1, including welding assembly 2, welding assembly 2 is set to the outer wall of connecting cable 1, and welding assembly 2 is used to weld FDC branch; Figs. 1-2 Embodiment

[0026] A kind of soft cable structure with reinforcing structure, it is applied to connect cable 1, including welding assembly 2, welding assembly 2 is set to the outer wall of connecting cable 1, and welding assembly 2 is used to weld FDC branch;

[0027] Blocking portion 3, blocking portion 3 is set to the end of connecting cable 1 close to welding assembly 2;

[0028] Reinforcing mechanism, reinforcing mechanism is set to the top end of welding assembly 2, and reinforcing mechanism is used to reinforce the welding strength of FDC branch.

[0029] Specifically, welding assembly 2 includes:

[0030] Welding pad 201, welding pad 201 is fixedly connected to the outer wall of connecting cable 1;

[0031] FDC welding area 202, multiple FDC welding areas 202 are set to the connecting place of welding pad 201 and connecting cable 1, and the connecting place of FDC welding area 202 and connecting cable 1 is provided with multiple FCC welding areas 301, and blocking portion 3 is set to the end of connecting cable 1 close to welding pad 201.

[0032] It should be noted that multiple FDC welding areas 202 are arranged on the outer wall of welding pad 201, and FDC welding area 202 needs to be fixed on the outer wall of FCC welding area 301 by welding equipment, the connecting place of connecting cable 1 and welding pad 201 is provided with multiple FCC welding areas 301, and the welding strength between connecting cable 1 and welding pad 201 can be further reinforced by welding multiple FCC welding areas 301 and FDC welding area 202.

[0033] Specifically, blocking portion 3 includes:

[0034] Blocking slot 302, multiple blocking slots 302 are set to the outer wall of connecting cable 1 and located close to FCC welding area 301 one end:

[0035] Blocking hole 303, blocking hole 303 is set to the outer wall of connecting cable 1 and located close to welding pad 201 one end.​

[0036] It should be noted that the plurality of FCC welding areas 301 are arranged at the top end of the plurality of corresponding line segments of the connecting flat cable 1, the plurality of blocking grooves 302 are arranged at the two sides of the corresponding connecting flat cable 1, the circuit of the FCC welding area 301 and the line segment of the connecting flat cable 1 can be blocked through the blocking groove 302, the blocking hole 303 is arranged at the butt joint of the other end FCC welding area 301 and the line segment of the connecting flat cable 1, and the blocking of the welding wire of the FCC welding area 301 and the FDC welding area 202 can be realized through the cooperation between the blocking groove 302 and the blocking hole 303. Embodiment

[0037] The utility model provides a reinforcing mechanism for the soft flat cable structure with reinforcing structure in embodiment one, and the reinforcing mechanism comprises:

[0038] The inner wall of the connecting flat cable 1 is provided with a plurality of anti-tearing lines 101, the reinforcing mechanism is arranged on the outer wall of the anti-tearing line 101, a plurality of insulating rubber blocks 4 are arranged on the outer wall of the anti-tearing line 101, and the reinforcing plate 401 is arranged at the top end of the plurality of insulating rubber blocks 4.

[0039] Specifically, the anti-tearing line 101 is arranged at the overlapping position of the plurality of line segments of the connecting flat cable 1, after the operator completes the welding of the welding pad 201 and the connecting flat cable 1, the operator can paste the insulating rubber block 4 on the side of the anti-tearing line 101 close to the welding pad 201, the insulating rubber block 4 is connected to the outer wall of the welding pad 201 with the reinforcing plate 401, and the connection between the welding pad 201 and the connecting flat cable 1 is further strengthened under the clamping of the insulating rubber block 4 and the reinforcing plate 401.

[0040] The utility model works as follows:

[0041] Specific operation is that when the welding pad 201 is welded, the operator needs to butt joint the plurality of FDC welding areas 202 of the welding pad 201 to the plurality of FCC welding areas 301 on the outer wall of the connecting flat cable 1, then the operator needs to fix the plurality of FDC welding areas 202 and the plurality of FCC welding areas 301 through welding, so that the welding pad 201 is connected between the plurality of FDC welding areas 202 and the plurality of FCC welding areas 301, the welding pad 201 is connected to the outer wall of the connecting flat cable 1, the circuit at the connection position of the plurality of FDC welding areas 202 and the plurality of FCC welding areas 301 is blocked by the blocking groove 302 and the blocking hole 303, meanwhile, the circuit in the area of the plurality of insulating rubber blocks 4 is also blocked by the blocking hole 303, finally, the reinforcing plate 401 is pasted and fixed on the outer wall of the anti-tearing line 101 by means of the insulating rubber block 4, meanwhile, the inner wall of the reinforcing plate 401 is sleeved on the outer wall of the welding pad 201, and the connection between the welding pad 201 and the connecting flat cable 1 is further reinforced.

[0042] It should be pointed out finally that: the above is only the preferred embodiments of the present application, and is not intended to limit the present application, although the present application is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can be modified to the technical solutions recorded in the foregoing embodiments, or equivalent replacement of some of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the scope of protection of the present application.

Claims

1. A flexible flat cable structure having a reinforcement structure, applied to a connection flat cable (1), characterized by, The application relates to a welding assembly (2) arranged on the outer wall of a connecting cable (1), which is used for welding FDC branches; a blocking part (3) arranged on one end of the connecting cable (1) close to the welding assembly (2); and a reinforcing mechanism arranged on the top end of the welding assembly (2), which is used for reinforcing the welding strength of the FDC branches. The welding assembly (2) comprises a welding pad (201) fixedly connected to the outer wall of the connecting cable (1) and a plurality of FDC welding areas (202) arranged at the connecting position of the welding pad (201) and the connecting cable (1). The connecting position of the FDC welding area (202) and the connecting cable (1) is provided with a plurality of FCC welding areas (301), and the blocking part (3) is arranged on one end of the connecting cable (1) close to the welding pad (201). The blocking part (3) comprises a plurality of blocking grooves (302) arranged on the outer wall of the connecting cable (1) and located on one end close to the FCC welding area (301) and a blocking hole (303) arranged on the outer wall of the connecting cable (1) and located on one end close to the welding pad (201).

2. The flexible flat cable having a reinforcing structure according to claim 1, wherein The inner wall of the connecting cable (1) is provided with a plurality of anti-tearing lines (101), and the reinforcing mechanism is arranged on the outer wall of the anti-tearing line (101). The reinforcing mechanism comprises a plurality of insulating rubber blocks (4) arranged on the outer wall of the anti-tearing line (101) and a reinforcing plate (401) arranged on the top end of the plurality of insulating rubber blocks (4). The application has the advantages that the welding assembly is arranged on the outer wall of the connecting cable, the blocking part is arranged on one end of the connecting cable close to the welding assembly, and the reinforcing mechanism is arranged on the top end of the welding assembly, so that the welding strength of the FDC branches is reinforced, the FDC branches are prevented from being damaged, and the service life of the FDC branches is prolonged.

3. The flexible flat cable having a reinforcing structure according to claim 2, wherein ​ 4. The flexible flat cable having a reinforcing structure according to claim 3, wherein ​ ​ ​ 5. The flexible flat cable having a reinforcing structure according to claim 1, wherein ​ 6. The flexible flat cable having a reinforcing structure according to claim 5, wherein ​ ​ ​