Battery pack high-voltage wiring harness
By using heat shrink tubing and cable ties to secure the high-voltage wiring harness, the problem of difficult high-voltage wiring harness fixation was solved, achieving the effects of simplified operation and protection of connectors.
Patent Information
- Application Number
- CN202422202674.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-09-09
AI Technical Summary
In existing technologies, fixing high-voltage wire harnesses is difficult, especially wrapping short wire harnesses with tape, which is difficult and can easily damage the connectors, and requires the assistance of multiple people.
Heat shrink tubing is used instead of tape to fix both ends of the corrugated pipe. The wire connection is fixed by heat shrink tubing, and brackets and cable ties are used to fix the wire harness, reducing manual time and protecting the connector.
It simplifies the process of fixing high-voltage wiring harnesses, reduces manual labor time, and avoids damage to connectors.
Smart Images

Figure CN223638628U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to new energy battery technical field especially relates to a battery pack high pressure wire harness. BACKGROUND
[0002] In the process of realizing the utility model, the inventor finds that the prior art at least has the following problems:
[0003] In the limited space of the automobile, the long and short high pressure wire harnesses have different requirements. The long high pressure wire harness is fixed by winding adhesive tape on both ends of the corrugated pipe, which is relatively convenient to operate. The short high pressure wire harness is fixed by winding adhesive tape on both ends of the corrugated pipe, which is very difficult to operate. It is very difficult for the adhesive tape to pass between the wires. A person is needed to assist in separating the wires to facilitate the winding of the adhesive tape. However, separating the wires may cause damage to the connector.
[0004] CN112310709A - A battery pack high voltage wire harness protection device and its use method discloses a battery pack high voltage wire harness protection device and its use method. The device includes a body, wherein: the body is a hollow cylinder; one end of the body is an outlet end, and the other end is an inlet end; the outlet end is semi-closed; an outlet port is formed on the outlet end; and the above technical problems cannot be solved. SUMMARY
[0005] The utility model solves the technical problem of providing a battery pack high voltage wire harness. The two ends of the corrugated pipe are fixed by winding heat shrink tubes instead of adhesive tape. This not only reduces the number of personnel and working hours, but also does not cause damage to the connector.
[0006] To solve the above technical problems, the utility model adopts the following technical scheme: a battery pack high voltage wire harness has:
[0007] A wire;
[0008] A corrugated pipe is sleeved on the wire;
[0009] A first high voltage connector is connected to a first end of the wire;
[0010] A second high voltage connector is connected to a second end of the wire;
[0011] A terminal is connected to the second high voltage connector;
[0012] A heat shrink tube is sleeved on the connection between the terminal and the second high voltage connector.
[0013] The two wires are connected to the first high voltage connector and the second high voltage connector respectively.
[0014] Also have support, support is connected with wire.
[0015] Support is connected with wire through tie.
[0016] Main label is also provided on the bellows.
[0017] End of bellows is connected with wire through PVC adhesive tape.
[0018] One of the above technical solutions has the following advantages or beneficial effects: the two ends of the bellows are fixed by heat shrink tube instead of being wrapped by adhesive tape, which not only reduces the number of personnel, but also reduces the working hours a lot, and will not cause damage to the connector. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 The structure of the battery pack high-voltage wire harness is provided in the embodiments of the present application.
[0020] The marks in the above figures are as follows: 1, first high-voltage connector, 2, support, 3, bellows, 4, wire, 5, main label, 6, second high-voltage connector, 7, heat shrink tube, 8, PVC adhesive tape, 9, terminal, 10, tie, 11, self-winding tube. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0022] Referring to Figure 1 A battery pack high-voltage wire harness has:
[0023] Wire 4; bellow 3, which is sleeved on the wire 4; first high-voltage connector 1, which is connected with the first end of the wire 4; the connector functions to be connected with the battery pack. Second high-voltage connector 6, which is connected with the second end of the wire 4; terminal 9, which is connected with the second high-voltage connector 6; heat shrink tube 7, which is sleeved on the connection between the terminal 9 and the second high-voltage connector 6. The heat shrink tube 7 functions to fix the bellow 3, protect the wire 4, and insulate, etc. The bellow 3 is fixed by the heat shrink tube 7 instead of being wrapped by the tape, which not only reduces the personnel and working hours, but also does not damage the connector. The heat shrink tube 7 is a special polyolefin material heat shrink sleeve, which can also be called EVA material. The outer layer is made of high-quality soft cross-linked polyolefin material and the inner layer is made of hot melt adhesive, which has the characteristics of insulation, corrosion resistance, wear resistance, low melting point, waterproof sealing, high adhesion, etc.
[0024] There are two guides, and the two ends of the two wires 4 are connected with the first high-voltage connector 1 and the second high-voltage connector 6 respectively.
[0025] There is also a bracket 2, which is connected with the wire 4. The bracket 2 functions to fix the wire harness by the bracket 2.
[0026] The bracket 2 is connected with the wire 4 by the cable tie 10. The self-winding tube 1113-60mm is first installed outside the wire 4, and then the orange cloth-based tape is used to fix it. The orange cloth-based tape should be pasted on the wire 4 and wrapped around the left end of the bellow 3. The bellow 3 is also provided with a main label 5.
[0027] The end of the bellow 3 is connected with the wire 4 by the PVC tape 8. The orange / black PVC tape 8 functions to fix the bellow 3, protect the wire 4, and insulate, etc.
[0028] The tape functions to fix the wire 4, protect the wire 4, provide insulation protection, absorb sound and reduce noise, mark, and fix, etc.
[0029] Operation process: 1. The corresponding color and size heat shrink tube is sleeved on both ends of the bellow; 2. The heat shrink tube is heated by the hot air gun to meet the customer's requirements, thereby reducing the production time and improving the safety of the product.
[0030] After adopting the above structure, the bellow is fixed by the heat shrink tube instead of being wrapped by the tape, which not only reduces the personnel and working hours, but also does not damage the connector.
[0031] In the description of the utility model, need understanding is, the term "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" and so on indicate the orientation or positional relationship is based on the orientation or positional relationship shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and is not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, therefore can not be understood as a limitation on the utility model.
[0032] In the utility model, unless another explicit provision and limitation, the term "installation", "arrangement", "connection", "fix", "screw joint" and so on should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be two element internal communication or two element mutual action relationship, unless another explicit limitation, for the ordinary skill in the art, can understand the specific meaning of the above-mentioned term in the utility model according to specific circumstances.
[0033] Although the embodiments of the utility model have been shown and described, for the ordinary skill in the art, can understand that the embodiments can be changed, modified, replaced and changed in multiple ways without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and its equivalents.
Claims
1. A battery pack high voltage harness, characterized by, Has: Conducting wire; Bellow, sleeved on the conducting wire; First high-voltage connector, connected with the first end of the conducting wire; Second high-voltage connector, connected with the second end of the conducting wire; Terminal, connected with the second high-voltage connector; Heat shrink tube, sleeved at the connection between the terminal and the second high-voltage connector; Also has a bracket, connected with the conducting wire; The bracket is connected with the conducting wire through a cable tie; A main label is further arranged on the bellow; The end of the bellow is connected with the conducting wire through a PVC adhesive tape.
2. The battery pack high voltage wiring harness of claim 1, wherein, The conducting wire has two, and the two ends of the two conducting wires are respectively connected with the first high-voltage connector and the second high-voltage connector.
Citation Information
Patent Citations
Battery pack high-voltage wiring harness protection device and using method thereof
CN112310709A