Testing device for photovoltaic power generation

By combining a belt conveyor, a plate offset structure, and an electric pushing structure, automatic docking of photovoltaic panel connectors and mating joints is achieved, solving the problem of inaccurate docking caused by human operation and improving the reliability and accuracy of testing.

CN223639239UActive Publication Date: 2025-12-05GUIZHOU SHANGZHI TESTING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423067447.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-12-05
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

In the current photovoltaic panel testing process, unstable or reversed insertion of connectors by human error can reduce the accuracy and reliability of test results, posing a risk of missed or false detections.

Method used

A belt conveyor is used to transport photovoltaic panels, and the panels are positioned by a panel offset structure and an electric pushing structure. Combined with a dual-axis moving unit, the plug and connector are automatically connected, avoiding errors introduced by human operation.

Benefits of technology

This improves the stability and accuracy of photovoltaic panel testing, reduces missed or false detections, and ensures the stability and accuracy of the connection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a testing device for photovoltaic power generation, which comprises a right-angle frame and a base arranged on one side of the right-angle frame, a conveying frame is arranged at the top end of the right-angle frame and the top end of the base, a belt conveyor is arranged in the conveying frame, a double-shaft moving unit is arranged on the back face of the right-angle frame, and the double-shaft moving unit is arranged on the back face of the right-angle frame. A connecting arm is installed at the Y-axis moving end of the double-axis moving unit, a connecting plug is installed at the end, close to the belt conveyor, of the connecting arm, and an electric pushing structure is installed at the position, on one side of the connecting arm, of the top end of the conveying frame. According to the utility model, the electric pushing structure and the plate deviation structure are used for positioning the plate, and the double-shaft moving unit is used for connecting the connecting plug and the butt joint, so that the problems of inaccurate insertion or reverse insertion caused by manual operation are avoided, the phenomenon of missing detection or false detection is reduced, and the stability and accuracy of insertion are ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to technical fields, specifically is a kind of photovoltaic power generation test device. BACKGROUND

[0002] Photovoltaic power generation panel (i.e. solar panel) is a kind of equipment for converting solar energy into electrical energy, and its working principle is based on photoelectric effect. Under light conditions, light irradiates on the photosensitive material (usually silicon) on the surface of photovoltaic power generation panel, exciting the electrons therein, thereby generating electric current. After the photovoltaic power generation panel is processed, it is very important to detect the photovoltaic power generation panel, which ensures the performance and quality of the photovoltaic power generation panel and guarantees its normal operation and long-term stable operation. Such detection devices include light source, multifunctional tester, spectrometer, thermal imager, etc. The light source simulates different light conditions to provide the necessary lighting environment for detection, while the multifunctional tester is the core device, which evaluates the output parameters of the photovoltaic power generation panel by measuring the current-voltage characteristic curve. Based on the principle of photovoltaic effect, the spectrometer is used to analyze the response characteristics of the photovoltaic power generation panel under different wavelength light. However, at present, the production line needs workers to manually insert the plug-in connector into the butt joint on the photovoltaic power generation panel during detection of the finished product. Workers may cause unstable or reverse insertion due to fatigue, carelessness, etc., thereby affecting the accuracy of the detection results. This human factor introduces uncertainty, reduces the reliability of detection, and leads to missed detection or false detection. SUMMARY

[0003] The utility model aims at providing a kind of photovoltaic power generation test device, utilize belt conveyor to convey finished product photovoltaic power generation panel to connecting arm and plug-in connector, in this process, photovoltaic power generation panel is guided to correct position by plate member deviation structure and is positioned power generation panel by electric push structure, and plug-in connector and butt joint are inserted together by double-shaft moving unit, to solve the problem raised in the above background.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of photovoltaic power generation test device, including right-angle frame and the base of the right-angle frame one side setting, the top of the right-angle frame, base is equipped with conveying frame, and the inside of the conveying frame is equipped with belt conveyor, the back of the right-angle frame is equipped with double-shaft moving unit, the Y-axis moving end of the double-shaft moving unit is equipped with connecting arm, the end of the connecting arm close to belt conveyor is equipped with plug-in connector, the top of the conveying frame of the one side of the connecting arm is equipped with electric push structure, the other side of the top of the conveying frame is equipped with and the plate member deviation structure opposite to electric push structure, the surface of the base one end is equipped with PLC control panel, and the output end of PLC control panel is electrically connected with the input end of belt conveyor, double-shaft moving unit, electric push structure.

[0005] Preferably, the double-shaft moving unit comprises a linear motor with a core mounted on the back of a right-angle frame, and a tripod base mounted on the moving end of the linear motor with the core, one side of the outer wall of the tripod base is provided with a Y-axis linear module, the extension line of the Y-axis linear module is perpendicular to the extension line of the belt conveyor, and the connecting arm is mounted on the moving end of the Y-axis linear module.

[0006] Preferably, the belt conveyor comprises a belt conveying structure mounted in the inside of a conveying frame, and a pulley driving unit mounted at one end of the back of a base, and the pulley driving unit drives the belt conveying structure to work.

[0007] Preferably, the electric pushing structure comprises a right-angle table mounted at one side of the top end of a conveying frame, and a Y-axis cylinder mounted on one side of the outer wall of the right-angle table, and the top end of the piston rod of the Y-axis cylinder is fixedly provided with a baffle.

[0008] Preferably, the connecting arm is made of aluminum alloy, and the inside of the connecting arm is provided with a "convex" hollow part.

[0009] Preferably, the plate offset structure comprises two guide plates fixedly arranged at one side of the top end of a conveying frame, and a supporting shaft slidably arranged in the inside of the guide plates, one end of the supporting shaft penetrates through the outside of the guide plate and is provided with an inclined plate, and a positioning bolt is arranged on one side of the outer wall of the supporting shaft, one end of the positioning bolt extends to the inside of the guide plate and abuts against the outer wall of the supporting shaft.

[0010] Compared with the prior art, the photovoltaic power generation testing device has the advantages that: the connecting arm and the belt conveyor are cooperated to drive the photovoltaic power generation plate to move towards the double-shaft moving unit and the plug connector, the electric pushing structure actively guides the photovoltaic power generation plate to move, the double-shaft moving unit drives the connecting arm and the plug connector to move towards the photovoltaic power generation plate, until the plug connector and the butt connector are connected, the electric pushing structure and the plate offset structure are used to position the plate, and the plug connector and the butt connector are connected by the double-shaft moving unit, so that the problems of inaccurate or reverse connection caused by manual operation are avoided, the missed detection or false detection phenomenon is reduced, and the stability and accuracy of the connection are ensured. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 It is a front view structural schematic diagram of the utility model;

[0012] Figure 2 It is a three-dimensional structural schematic diagram of the utility model Figure One ;

[0013] Figure 3 It is a three-dimensional structural schematic diagram of the utility model Figure Two ;

[0014] Figure 4 The utility model discloses a three -dimensional structure schematic Figure Three ;

[0015] Figure 5 The utility model discloses a plan view structure schematic.

[0016] In the drawing: 1, right angle frame;2, base;3, PLC control panel;4, have iron core linear motor;5, tripod base;6, Y axle linear module;7, connecting arm;8, plug connector;9, conveying frame;10, belt conveyor;1001, pulley drive unit;1002, belt conveying structure;11, electric push -move structure;1101, right angle table;1102, Y axle cylinder;1103, baffle;12, board piece offset structure;1201, guide plate;1202, support shaft;1203, bevel plate;1204, positioning peg. DETAILED DESCRIPTION

[0017] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range protected by the utility model.

[0018] Please refer to Figures 1-5 The utility model provides an embodiment: a kind of photovoltaic power generation test device, including right angle frame 1 and the base 2 of the right angle frame 1 side setting, the top of right angle frame 1, base 2 is equipped with conveying frame 9, and conveying frame 9 is equipped with belt conveyor 10 in its inside, the back of right angle frame 1 is equipped with double-shaft moving unit, the Y axis mobile end of double-shaft moving unit is equipped with connecting arm 7, connecting arm 7 is made of aluminium alloy material, and the inside of connecting arm 7 is provided with " convex " hollow part;

[0019] The end of connecting arm 7 close to belt conveyor 10 is equipped with plug connector 8, and the top of conveying frame 9 on the side of connecting arm 7 is equipped with electric push -move structure 11, and the other side of the top of conveying frame 9 is equipped with board piece offset structure 12 opposite electric push -move structure 11, and one end of the surface of base 2 is equipped with PLC control panel 3, and the output end of PLC control panel 3 is electrically connected with the input end of belt conveyor 10, double-shaft moving unit, electric push -move structure 11;

[0020] The double-shaft moving unit comprises a core linear motor 4 installed on the back of the right-angle frame 1, a tripod 5 installed on the moving end of the core linear motor 4, a Y-axis linear module 6 installed on one side of the outer wall of the tripod 5, and the extension line of the Y-axis linear module 6 is perpendicular to the extension line of the belt conveyor 10. A connecting arm 7 is installed on the moving end of the Y-axis linear module 6, and the height of the tripod 5, the Y-axis linear module 6, the connecting arm 7 and the plug-in connector 8 in the vertical direction is controlled by the core linear motor 4, and the Y-axis linear module 6 drives the connecting arm 7 and the plug-in connector 8 to move in the Y-axis direction, so that the plug-in connector 8 and the butt connector are plugged in.

[0021] The belt conveyor 10 comprises a belt conveying structure 1002 installed in the conveying frame 9 and a pulley driving unit 1001 installed on one end of the back of the base 2, and the pulley driving unit 1001 drives the belt conveying structure 1002 to work.

[0022] When the photovoltaic panel is placed on the belt conveying structure 1002, the belt conveying structure 1002 moves the photovoltaic panel by driving the belt conveying structure 1002 by the pulley driving unit 1001, and the speed of the belt conveyor 10 can be adjusted by the PLC control panel 3 during the process.

[0023] The plate offset structure 12 comprises two guide plates 1201 fixed on one side of the top end of the conveying frame 9 and a support shaft 1202 slidably installed in the guide plate 1201, one end of the support shaft 1202 penetrates to the outside of the guide plate 1201 and is provided with a bevel plate 1203, a positioning bolt 1204 is installed on one side of the outer wall of the support shaft 1202, one end of the positioning bolt 1204 extends to the inside of the guide plate 1201 and abuts against the outer wall of the support shaft 1202, and during the process of moving the photovoltaic panel, when the side frame of the photovoltaic panel contacts the bevel plate 1203, the bevel plate 1203 actively guides the movement of the photovoltaic panel.

[0024] The staff can manually slide the support shaft 1202 to make the support shaft 1202 drive the bevel plate 1203 to approach or move away from the electric push structure 11, so as to adjust the distance between the electric push structure 11 and the plate offset structure 12, and then the guide plate 1201 and the support shaft 1202 can be locked by the positioning bolt 1204, so as to be suitable for conveying photovoltaic panels of different widths;

[0025] The electric push structure 11 comprises a right angle table 1101 installed on one side of the top end of the conveying frame 9, and a Y-axis cylinder 1102 installed on the outer wall of one side of the right angle table 1101, and the piston rod top end of the Y-axis cylinder 1102 is fixed with a baffle 1103. When the butt joint of the photovoltaic panel is opposite the plug-in head 8, the baffle 1103 is driven by the Y-axis cylinder 1102 to approach the frame of the photovoltaic panel, and the photovoltaic panel is tightly pressed by the baffle 1103 and the bevel plate 1203. The tight pressing of the baffle 1103 can ensure the alignment and stable contact between the photovoltaic panel and the plug-in head 8, and reduce the deviation or shaking during the plugging process.

[0026] In use, the staff first places the finished photovoltaic panel on the conveying surface of the belt conveyor 10, and makes the butt joint of each photovoltaic panel face the side of the plug-in head 8. After the photovoltaic panel is placed on the belt conveyor 10, the staff starts the belt conveyor 10 through the PLC control panel 3, and the belt conveyor 10 actively conveys the photovoltaic panel and moves it towards the double-shaft moving unit and the plug-in head 8. In this process, the electric push structure 11 actively guides the photovoltaic panel to move. When the butt joint of the photovoltaic panel is located on the side of the plug-in head 8, the electric push structure 11 limits the photovoltaic panel. Then, the double-shaft moving unit is started through the PLC control panel 3, and the double-shaft moving unit pushes the connecting arm 7 and the plug-in head 8 to move towards the photovoltaic panel until the plug-in head 8 and the butt joint are plugged in. When a light source and a detection device are arranged on one side of the device, the butt joint and the plug-in head 8 send the voltage and current generated by the photovoltaic panel to the external detection device. By measuring the current-voltage characteristic curve of the photovoltaic panel under different light conditions, the output current, output voltage and maximum power point of the photovoltaic panel can be evaluated. After the photovoltaic panel is detected, the double-shaft moving unit separates the plug-in head 8 from the butt joint on the photovoltaic panel, so that the belt conveyor 10 actively sends the photovoltaic panel out. In the test device, the electric push structure 11 and the plate offset structure 12 are used for positioning the plate, and the double-shaft moving unit is used for connecting the plug-in head 8 and the butt joint, so as to avoid inaccurate plugging or reverse plugging caused by manual operation, reduce the missed detection or false detection, and ensure the stability and accuracy of the plugging.

Claims

1. A photovoltaic power generation testing device characterized by comprising: The utility model relates to a kind of belt conveyor and the control method of double-axis moving unit, including right angle frame (1) and the pedestal (2) of the one side of right angle frame (1) is provided, the top of right angle frame (1), pedestal (2) is installed with conveying frame (9), and the inside of conveying frame (9) is installed with belt conveyor (10), the back of right angle frame (1) is installed with double-axis moving unit, the Y-axis moving end of double-axis moving unit is installed with connecting arm (7), the end of connecting arm (7) close to belt conveyor (10) is installed with plug (8), the top of conveying frame (9) of the one side of connecting arm (7) is installed with electric push structure (11), the other side of the top of conveying frame (9) is installed with and the plate piece offset structure (12) opposite electric push structure (11), the surface of pedestal (2) one end is installed with PLC control panel (3), and the output of PLC control panel (3) is electrically connected with the input of belt conveyor (10), double-axis moving unit, electric push structure (11).

2. The photovoltaic power generation testing device according to claim 1, characterized by: The double-axis moving unit includes a core linear motor (4) mounted on the back of the right angle frame (1), and a tripod (5) mounted on the moving end of the core linear motor (4), a Y-axis linear module (6) is mounted on the outer wall of one side of the tripod (5), the extension line of the Y-axis linear module (6) is perpendicular to the extension line of the belt conveyor (10), and the connecting arm (7) is mounted on the moving end of the Y-axis linear module (6).

3. The photovoltaic power generation testing device according to claim 1, characterized by: The belt conveyor (10) includes a belt conveying structure (1002) mounted inside the conveying frame (9), and a pulley transmission unit (1001) mounted on one end of the back of the pedestal (2), and the pulley transmission unit (1001) drives the belt conveying structure (1002) to work.

4. The photovoltaic power generation testing device according to claim 1, characterized by: The electric push structure (11) includes a right-angle table (1101) mounted on one side of the top of the conveying frame (9), and a Y-axis cylinder (1102) mounted on the outer wall of one side of the right-angle table (1101), and a baffle (1103) is fixed on the top end of the piston rod of the Y-axis cylinder (1102).

5. The photovoltaic power generation testing device according to claim 1, characterized by: The connecting arm (7) is made of aluminum alloy, and a "convex" hollow part is provided inside the connecting arm (7).

6. The photovoltaic power generation testing device according to claim 1, characterized by: The plate piece offset structure (12) includes two guide plates (1201) fixed on one side of the top of the conveying frame (9), a support shaft (1202) slidably mounted inside the guide plate (1201), the support shaft (1202) penetrates to the outside of the guide plate (1201) at one end and is mounted with an oblique cutting plate (1203), a positioning bolt (1204) is mounted on the outer wall of one side of the support shaft (1202), and the other end of the positioning bolt (1204) extends to the inside of the guide plate (1201) and abuts against the outer wall of the support shaft (1202).