Integrated AI intelligent image recognition sensor

By integrating the MCU board, core CPU board, camera module, and fill light board into a single housing, the problems of low integration and difficult wiring in traditional sensors are solved, achieving high integration and efficient image imaging.

CN223639328UActive Publication Date: 2025-12-05GUANGZHOU HEYI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202423028859.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-12-05
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing image recognition sensors have low integration, require a PC for use, are difficult to wire, and have large light sources that require independent mounting brackets.

Method used

An integrated AI intelligent image recognition sensor was designed, which integrates the MCU board, core CPU board, camera module and fill light board into one housing. Electrical connection is achieved through internal wires and connector components. The fill light board and camera module are integrated, and the fill light board and external light source are used for fill light. An LCD screen and expansion board are also integrated.

Benefits of technology

The integration of the sensor was improved, solving the problems of large space occupation and difficult wiring, and improving the system response speed and image imaging quality.

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Abstract

The utility model discloses and provides an integrated AI intelligent image identification sensor comprising a housing, an MCU board and a core CPU board are fixedly connected in the housing, the MCU board and the core CPU board are connected through an internal lead, the MCU board is connected with a camera module, a light supplement lamp board covers the outer side of the camera module, and the light supplement lamp board is connected with the core CPU board through an external lead. A plurality of lamp beads are integrated on the light supplementing lamp panel, through holes are formed in the positions, corresponding to the camera module and the lamp beads, of the shell, the bottom of the shell is detachably connected with a connector assembly, and the connector assembly is electrically connected with the MCU board. According to the utility model, the MCU board, the core CPU board, the light source and the camera module are integrated in the housing, thereby solving the problem of a conventional scheme of a PC terminal, an industrial camera and an external power supply, improving the integration level, and solving the problems of large occupied space, difficult wiring and the like.
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Description

TECHNICAL FIELD

[0001] The present disclosure relates to the technical field of sensors, in particular to an integrated AI intelligent image recognition sensor. BACKGROUND

[0002] An image recognition sensor is a device that converts optical signals into electrical signals. It captures and processes image information to achieve object recognition, detection, tracking, and other functions. It is widely used in digital television, visual communication, autonomous driving, industrial detection, and other fields.

[0003] Current image recognition sensors have low integration, and need to be used with a PC. Generally, the sensor is installed on the side or above the assembly line, far from the host computer, making wiring difficult. In addition, the light source is externally mounted, with an LED light source, a driver, and a power adapter, which is large in size and requires a separate mounting bracket. CONTENT OF THE INVENTION

[0004] The present disclosure provides an integrated AI intelligent image recognition sensor to solve one of the technical problems recognized by the inventors.

[0005] The present disclosure provides an integrated AI intelligent image recognition sensor, comprising: a shell, an MCU board and a core CPU board are fixedly connected inside the shell, the MCU board and the core CPU board are connected by internal wires, the MCU board is connected with a camera module, a light supplementing lamp plate is provided outside the camera module, a plurality of lamp beads are integrated on the light supplementing lamp plate, a through hole is provided in the shell corresponding to the camera module and the lamp beads, a connector assembly is detachably connected to the bottom of the shell, and the connector assembly is electrically connected with the MCU board.

[0006] Preferably, the shell comprises a bottom shell and a front cover, the bottom shell and the front cover are fixedly connected by bolts, a PCBA support is fixedly connected to the inner side of the bottom shell, the MCU board and the core CPU board are fixedly connected to the two sides of the PCBA support respectively, the camera module is fixedly connected to the inner side of the front cover, a lampshade is provided on the front cover corresponding to the camera module, the through hole is provided at the end of the lampshade, and the light supplementing lamp plate is embedded in the lampshade.

[0007] Preferably, a heat dissipation piece is embedded in the lampshade, and the heat dissipation piece is arranged in abutment with the light supplementing lamp plate.

[0008] Preferably, the connector assembly comprises a connector shell, a connector middle frame, a connector shell cover plate, a connector module, a shaft sleeve, a shaft sleeve nut, a shaft sleeve fixing metal piece, the bottom of the bottom shell is provided with a shaft sleeve mounting hole, the inside of the bottom shell is fixedly connected with the shaft sleeve fixing metal piece, the shaft sleeve is arranged through the shaft sleeve fixing metal piece, the shaft sleeve mounting hole, the connector shell cover plate and the connector middle frame, the connector middle frame is fixed with the shaft sleeve through the shaft sleeve nut, a waterproof ring is arranged between the connector shell cover plate and the shaft sleeve mounting hole, the connector shell is fixedly connected with the bottom of the connector middle frame, and the connector module is embedded in the connector shell.

[0009] Preferably, the LCD screen is fixedly connected to the top end of the shell through an LCD support, and the key PCBA board is fixedly connected to the bottom of the LCD support.

[0010] Preferably, the external expansion board is electrically connected with the MCU board, and an external connector is integrated on the external expansion board.

[0011] Preferably, a storage card socket is integrated on the external expansion board, a storage card inlet is formed in the bottom of the shell at a position corresponding to the storage card socket, and a first soft rubber plug is clamped at the storage card inlet.

[0012] Preferably, an HDMI interface is integrated on the external expansion board, an HDMI wire inlet is formed in the bottom of the shell at a position corresponding to the HDMI interface, and a second soft rubber plug is clamped at the HDMI wire inlet.

[0013] Preferably, two indicator lights are integrated on the MCU board, and an indicator light cover is embedded in the shell at a position corresponding to the indicator lights.

[0014] The beneficial effects of the present disclosure mainly lie in that the MCU board, the core CPU board, the light source and the camera module are integrated into one shell, solving the traditional scheme of PC terminal + industrial camera + external power supply, improving the integration degree, and solving the problems of large space occupation and wiring difficulty.

[0015] It should be understood that both the foregoing general description and the following detailed description are intended for purposes of illustration and description, and are not necessarily limiting of the present disclosure. The accompanying drawings are incorporated in and constitute a part of the specification. Furthermore, the description and drawings are to be construed together with the claims to explain the principles of the present disclosure. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the specific embodiments of the present disclosure or the prior art, the accompanying drawings needed to be used in the specific embodiments or prior art description will be briefly introduced. Obviously, the accompanying drawings in the following description are only some embodiments of the present disclosure, and other drawings can be obtained by those of ordinary skill in the art without creative work on the basis of these drawings.

[0017] Figure 1 Structure explosion schematic diagram of the embodiment of the present disclosure;

[0018] Figure 2 Front structure schematic diagram of the embodiment of the present disclosure;

[0019] Figure 3 Top structure schematic diagram of the embodiment of the present disclosure;

[0020] Figure 4 Bottom structure schematic diagram of the embodiment of the present disclosure;

[0021] Figure legend: 1 - shell; 101 - bottom shell; 1011 - PCBA support; 102 - front cover; 2 - MCU board; 3 - core CPU board; 4 - camera module; 5 - light supplement board; 51 - lamp bead; 52 - lampshade; 53 - heat dissipation piece; 54 - glass lens; 6 - connector assembly; 61 - connector shell; 62 - connector middle frame; 63 - connector shell cover plate; 631 - waterproof ring; 64 - connector module; 65 - shaft sleeve; 66 - shaft sleeve nut; 67 - shaft sleeve fixing metal piece; 7 - external expansion board; 71 - external connector; 72 - storage card socket; 721 - first soft rubber plug; 73 - HDMI interface; 731 - second soft rubber plug; 81 - LCD screen; 82 - key PCBA board; 83 - LCD support; 84 - protective film; 91 - indicator light; 92 - indicator light cover. DETAILED DESCRIPTION

[0022] The technical solutions of the present disclosure will be described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only some of the embodiments of the present disclosure, rather than all the embodiments.

[0023] Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative work are within the scope of protection of the present disclosure.

[0024] In the description of the present disclosure, it should be explained that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present disclosure. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present disclosure, it should be explained that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present disclosure can be understood according to the specific circumstances.

[0026] Embodiment

[0027] As Figures 1-4 shown, the present embodiment provides an integrated AI intelligent image recognition sensor, which comprises a shell 1, the shell 1 comprises a bottom shell 101 and a front cover 102, the bottom shell 101 and the front cover 102 are fixedly installed by bolts, the bottom shell 101 and the front cover 102 form an internal cavity for mounting the internal structure, the inside of the bottom shell 101 is provided with a PCBA support 1011, the two sides of the PCBA support 1011 are respectively fixedly installed with an MCU board 2 and a core CPU board 3 through bolts, the MCU board 2 and the core CPU board 3 are signal connected through board-to-board wiring terminals, the MCU board 2 is used for input and output logic function integration of external communication control, the core CPU board 3 can quickly capture camera pictures, the MCU board 2 is connected with a camera module 4, the camera module 4 captures picture information, the outside of the camera module 4 is covered with a light supplementing lamp plate 5, a plurality of lamp beads 51 are integrated on the light supplementing lamp plate 5, the lamp beads 51 on the light supplementing lamp plate 5 emit light to supplement light, the shell 1 is provided with a through hole corresponding to the camera module 4 and the lamp beads 51, so that the shell 1 does not affect the shooting of the camera module 4 and the light supplementing of the lamp beads 51, a connector assembly 6 is detachably connected to the bottom of the shell 1, the connector assembly 6 is electrically connected with the MCU board 2, and the connector assembly 6 is used for connecting an external power supply. In the present embodiment, the core CPU board 3 quickly captures the pictures shot by the camera module 4, the MCU board 2 timely controls the lamp beads 51 of the light supplementing lamp plate 5 to emit light for light supplementing, the double processing platforms synchronously respond to improve the system response speed and the imaging quality of the original image.

[0028] Further, the camera module 4 is fixedly connected to the inner side of the front cover 102 by bolts, the front cover 102 is provided with a lampshade 52 at a position corresponding to the camera module 4, the through hole is formed in the end of the lampshade 52, and the light supplementing lamp plate 5 is embedded in the lampshade 52. By embedding the camera module 4 and the light supplementing lamp plate 5 in the lampshade 52, the influence of external light is isolated, and the shooting quality is improved.

[0029] Further, the lampshade 52 is embedded with a heat dissipation member 53, and the heat dissipation member 53 is arranged in abutment with the light supplementing lamp plate 5. The light emitting of the lamp beads 51 of the light supplementing lamp plate 5 generates high temperature, and the heat dissipation member 53 with good heat conduction performance conducts heat to transfer the heat of the light supplementing lamp plate 5 to the shell 1, and the temperature is dissipated through the shell 1 to avoid the influence of high temperature on the service life.

[0030] Further, the end of the lampshade 52 is covered with a glass lens 54, which isolates the pollution of external dust and the like, and avoids internal pollution.

[0031] Specifically, the connector assembly 6 includes a connector shell 61, a connector middle frame 62, a connector shell cover plate 63, a connector module 64, a shaft sleeve 65, a shaft sleeve nut 66, a shaft sleeve fixing metal member 67, the bottom of the bottom shell 101 is provided with a shaft sleeve mounting hole, the inside of the bottom shell 101 is fixedly connected with the shaft sleeve fixing metal member 67, the shaft sleeve 65 penetrates through the shaft sleeve fixing metal member 67, the shaft sleeve mounting hole, the connector shell cover plate 63 and the connector middle frame 62, the connector middle frame 62 is fixed with the shaft sleeve 65 through the shaft sleeve nut 66, a waterproof ring 631 is arranged between the connector shell cover plate and the shaft sleeve mounting hole, the connector shell 61 is fixedly connected with the bottom of the connector middle frame 62, and the connector module 64 is embedded in the connector shell 61. The connector assembly 6 is fixed by the shaft sleeve 65, the shaft sleeve nut 66 and the shell 1, and the waterproof ring 631 is arranged on the connector shell cover plate 63 to improve the sealing performance. In use, the connector module 64 and the external lead wire are connected to realize power supply and control.

[0032] Specifically, it also includes a key PCBA board 82 and an LCD screen 81, the LCD screen 81 is fixedly connected to the top end of the shell 1 through an LCD support 83, the LCD screen 81 is embedded in the top end of the shell 1, the key PCBA board 82 is fixedly connected to the bottom of the LCD support 83, the key PCBA board 82 and the LCD screen 81 are electrically connected with the MCU board 2 respectively, and the surface of the LCD screen 81 is covered with a protective film 84. The parameters are displayed through the LCD screen 81, the sensor is controlled to work and the parameters are changed through the keys, the surface is covered with the protective film 84 to avoid external pollution.

[0033] Specifically, the external expansion board 7 is electrically connected with the MCU board 2, the external expansion board 7 is integrated with an external connector 71, and the external connector 71 is arranged through the surface of the shell 1. The external connector 71 is used for connecting an external light source, and the application can use the external light source and the built-in light supplementing lamp plate 5 to supplement light, improve the shooting effect, and expand the function. The light source connected with the external connector 71 is also controlled by the MCU board 2 and can be synchronously started with the light supplementing lamp plate 5.

[0034] Further, the external expansion board 7 is integrated with a storage card socket 72, the bottom of the shell 1 is provided with a storage card inlet at a position corresponding to the storage card socket 72, and the storage card inlet is clamped with a first soft rubber plug 721. The external TF card is connected through the storage card socket 72, data backup is made at any time, parameters are quickly copied to a new host for use, and the first soft rubber plug 721 is used for sealing, so that the inside of the shell 1 is prevented from being polluted by the outside.

[0035] Further, the external expansion board 7 is integrated with an HDMI interface 73, the bottom of the shell 1 is provided with an HDMI line inlet at a position corresponding to the HDMI interface 73, and the HDMI line inlet is clamped with a second soft rubber plug 731. The HDMI line is connected through the HDMI interface 73 for signal transmission, and the second soft rubber plug 731 is used for sealing, so that the inside of the shell 1 is prevented from being polluted by the outside.

[0036] Further, the MCU board 2 is integrated with two indicator lights 91, and the shell 1 is embedded with an indicator light cover 92 at a position corresponding to the indicator light 91. The indicator light cover 92 is made of transparent material, and by arranging the left and right two indicator lights 91, the working state of the sensor can be intuitively observed by the staff.

[0037] The working principle of the utility model is: the utility model integrates the MCU board 2, the core CPU board 3, the camera module 4 and the light supplementing lamp plate 5 into one shell 1, when the camera shooting module shoots, the light supplementing lamp plate 5 is started synchronously to supplement light, the shooting quality is improved, the picture shot by the camera module 4 is quickly captured by the core CPU board 3, the MCU board 2 controls the light emitting of the lamp bead 51 of the light supplementing lamp plate 5 in time to supplement light, the double processing platforms are synchronously responded to improve the system response speed, and the imaging quality of the original image is improved. Furthermore, the external expansion board 7 can be plugged in and out with the TF card and the HDMI line, and the function module of the sensor is increased.

[0038] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure, and are not intended to limit the present disclosure; although the present disclosure has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical solutions recorded in the above embodiments can still be modified, or some or all of the technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present disclosure.

Claims

1. An integrated AI intelligent image recognition sensor, characterized in that, The application relates to a camera module. The shell comprises a bottom shell and a front cover, the bottom shell and the front cover are fixedly connected through bolts, the inner side of the bottom shell is fixedly connected with a PCBA support, the MCU board and the core CPU board are fixedly connected to the two sides of the PCBA support respectively, the camera module is fixedly connected to the inner side of the front cover, the front cover is provided with a lampshade at the position corresponding to the camera module, the through hole is arranged at the end of the lampshade, and the light supplementing lamp plate is embedded in the lampshade.

2. The integrated AI intelligent image recognition sensor of claim 1, wherein The lampshade is embedded with a heat dissipation piece, and the heat dissipation piece is arranged in abutment with the light supplementing lamp plate.

3. The integrated AI intelligent image recognition sensor of claim 2, wherein, The connector assembly comprises a connector shell, a connector middle frame, a connector shell cover plate, a connector module, a shaft sleeve, a shaft sleeve nut and a shaft sleeve fixing metal piece, the bottom of the bottom shell is provided with a shaft sleeve mounting hole, the inner side of the bottom shell is fixedly connected with the shaft sleeve fixing metal piece, the shaft sleeve is arranged in penetrating through the shaft sleeve fixing metal piece, the shaft sleeve mounting hole, the connector shell cover plate and the connector middle frame, the connector middle frame is fixed with the shaft sleeve through the shaft sleeve nut, a waterproof ring is arranged between the connector shell cover plate and the shaft sleeve mounting hole, the bottom of the connector middle frame is fixedly connected with the connector shell, and the connector module is embedded in the connector shell.

4. The integrated AI intelligent image recognition sensor of claim 2, wherein, The application further comprises a key PCBA board and an LCD screen, the LCD screen is fixedly connected to the top end of the shell through an LCD support, the key PCBA board is fixedly connected to the bottom of the LCD support, the key PCBA board and the LCD screen are electrically connected with the MCU board respectively, and the surface of the LCD screen is covered with a protective film.

5. The integrated AI intelligent image recognition sensor of claim 1, wherein The application further comprises an external expansion board, the external expansion board is electrically connected with the MCU board, and an external connector is integrated on the external expansion board and arranged in penetrating through the surface of the shell.

6. The integrated AI intelligent image recognition sensor of claim 1, wherein, The external expansion board is integrated with a storage card socket, the bottom of the shell is provided with a storage card inlet at the position corresponding to the storage card socket, and a first soft rubber plug is clamped at the storage card inlet.

7. The integrated AI intelligent image recognition sensor of claim 6, wherein, The external expansion board is integrated with an HDMI interface, the bottom of the shell is provided with an HDMI line inlet at the position corresponding to the HDMI interface, and a second soft rubber plug is clamped at the HDMI line inlet.

8. The integrated AI intelligent image recognition sensor of claim 6, wherein, Two indicator lamps are integrated on the MCU board, and the shell is embedded with an indicator lamp cover at the position corresponding to the indicator lamps.

9. The integrated AI intelligent image recognition sensor of claim 1, wherein, ​