Sterilizing device for producing agaricus bisporus powder injection
By using a multi-layered annular conveyor assembly and a microwave generator inside a cylindrical sterilization box in the production of cephalosporin powder injections, the problem of incomplete sterilization caused by non-continuous operation was solved, achieving continuous production and efficient sterilization.
Patent Information
- Application Number
- CN202423043228.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-10
AI Technical Summary
In the current production process of cephalosporin powder injections, disinfection methods are generally non-continuous, resulting in short disinfection times, which affects production efficiency and product quality.
The system employs a multi-layered annular conveyor assembly and a microwave generator within a cylindrical sterilization chamber. The multi-layered annular conveyor assembly extends the sterilization time of the powder injection within the chamber, while microwaves are used for sterilization, enabling continuous production operations.
This enables continuous operation of disinfection and production, ensuring both production efficiency and disinfection quality, and improving the disinfection effect.
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Figure CN223641078U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a disinfection device, and more particularly to a disinfection device for the production of cephalosporin powder injections. Background Technology
[0002] Cephalosporin antibiotics are a class of broad-spectrum semi-synthetic antibiotics. Currently, there are many varieties on the market, and their production accounts for more than 60% of the world's antibiotic production. They have advantages such as a broad antibacterial spectrum, high efficacy, low toxicity, and few allergic reactions, and play a very important role in anti-infective treatment.
[0003] Currently, the production process of cephalosporin powder injections requires sterilization of the powder injections packaged in vials. However, the current sterilization methods generally adopt non-continuous operations and lack effective continuous production processing methods. The sterilization devices on the conveyor line are not thorough due to the short sterilization time, which affects both production efficiency and product quality. Utility Model Content
[0004] The purpose of this utility model is to provide a disinfection device for the production of cephalosporin powder injections, which solves the problem that existing disinfection methods generally adopt non-continuous operations and lack effective continuous production processing methods. The disinfection devices on the conveyor line are not thorough due to short disinfection time, which affects both production efficiency and product quality.
[0005] To address the aforementioned problems, this utility model provides a sterilization device for the production of cephalosporin powder injections, comprising a cylindrical sterilization box, a multi-layered annular conveying assembly for downward conveying connected to the side wall of the sterilization box, an inlet at the top layer of the conveying assembly and an outlet at the bottom layer of the conveying assembly, both the inlet and the outlet being connected to conveying lines, and microwave generators installed at the top and bottom of the sterilization box.
[0006] The sterilization device for cephalosporin powder injection production provided by this utility model also has the following technical features:
[0007] Furthermore, the conveying assembly includes a support ring and a friction ring. The support ring is fixedly connected to the sterilization box, the friction ring rotates on the inner edge of the support ring, and a ramp connects the upper and lower support rings.
[0008] Furthermore, the disinfection box is rotatably connected to a rotating shaft, and a connecting rod is fixedly connected to the rotating shaft. The other end of the connecting rod is fixedly connected to a friction ring.
[0009] Furthermore, the support ring has a baffle on the inlet side and an arc-shaped bottle-dispensing plate on the outlet side.
[0010] Furthermore, the ramp is equipped with guard plates on its sides, which are fixedly connected to the upper support ring.
[0011] Furthermore, a motor is fixedly connected to the top of the disinfection box, and the drive shaft of the motor is fixedly connected to the rotating shaft.
[0012] Furthermore, the disinfection box is made of metal, and the support ring, friction ring, and protective plate are all made of insulating material.
[0013] The present invention has the following beneficial effects: The disinfection device for cephalosporin powder injection production described in this application extends the disinfection time of the powder injection in the disinfection box by using a multi-layer conveying assembly inside the disinfection box. At the same time, the disinfection box is connected to the conveyor line, so that disinfection and production form a continuous operation, which does not affect production efficiency and ensures disinfection quality. Attached Figure Description
[0014] Figure 1 This is a front sectional isometric schematic diagram of the sterilization device for cephalosporin powder injection production according to an embodiment of the present invention;
[0015] Figure 2 This is a partial cross-sectional isometric schematic diagram of the sterilization device for cephalosporin powder injection production according to an embodiment of the present invention;
[0016] Figure 3 This is a front cross-sectional view of a sterilization device for the production of cephalosporin powder injections according to an embodiment of the present invention.
[0017] Figure 4 This is a top cross-sectional view of a sterilization device for the production of cephalosporin powder injections according to an embodiment of the present invention.
[0018] (1-Disinfection box, 2-Conveying assembly, 3-Inlet, 4-Outlet, 5-Conveying line, 6-Microwave generator, 7-Rotating shaft, 8-Connecting rod, 9-Baffle, 10-Bottle-pulling plate, 11-Guard plate, 12-Motor, 21-Support ring, 22-Friction ring, 23-Ramp) Detailed Implementation
[0019] The present invention will be described in detail below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of the present invention can be combined with each other.
[0020] like Figures 1 to 4 In the embodiment of the cephalosporin powder injection production sterilization device of the present invention shown, the sterilization device includes a cylindrical sterilization box 1, a multi-layer annular conveying assembly 2 for downward conveying is connected to the side wall of the sterilization box 1, the sterilization box 1 has an inlet 3 at the top of the conveying assembly 2 and an outlet 4 at the bottom of the conveying assembly 2, both the inlet 3 and the outlet 4 are connected to conveying lines 5, and microwave generators 6 are installed at the top and bottom of the sterilization box 1.
[0021] Specifically, vials filled with cephalosporin powder for injection are conveyed to the inlet 3 of the sterilization chamber 1 via conveyor line 5, and then conveyed to the bottom layer via a multi-layer ring conveyor assembly 2. During the conveying process, a microwave generator 6 is activated, and the cephalosporin powder for injection inside the vial is sterilized by microwave action. Finally, it re-enters the conveyor line 5 via the outlet 4. The multi-layer ring conveyor assembly 2 extends the time that the cephalosporin powder for injection is exposed to microwaves, improving the sterilization effect. The connection between the sterilization chamber 1 and the conveyor line 5 allows the powder for injection to continuously enter and exit the sterilization chamber 1 after filling, making sterilization and production a continuous operation that does not affect production efficiency and ensures sterilization quality.
[0022] In one embodiment of this application, preferably, the conveying assembly 2 includes a support ring 21 and a friction ring 22. The support ring 21 is fixedly connected to the sterilization box 1, and the friction ring 22 rotates on the inner edge of the support ring 21. A ramp 23 is connected between the upper and lower support rings 21. The multiple support rings 21 and the connected ramp 23 form a continuous conveying channel. The vial is affected by the rotation of the friction ring 22 on the support ring 21. The vial is affected by the friction force between the friction ring 22 and the inner wall of the sterilization box 1. While moving forward, the vial also rotates, which can make the powder injection more evenly affected by microwaves.
[0023] In one embodiment of this application, preferably, the disinfection box 1 is rotatably connected to a rotating shaft 7, a connecting rod 8 is fixedly connected to the rotating shaft 7, and the other end of the connecting rod 8 is fixedly connected to a friction ring 22 for driving the friction ring 22 to rotate.
[0024] In one embodiment of this application, preferably, the ring 21 is provided with a baffle 9 on the inlet side and an arc-shaped bottle-pulling plate 10 on the outlet side to prevent the vial from falling to the next layer from the opposite direction. The bottle-pulling plate 10 is used to make it easier for the vial to flow out of the sterilization box 1 from the outlet 4.
[0025] In one embodiment of this application, preferably, a protective plate 11 is provided on the side of the ramp 23, and the protective plate 11 is fixedly connected to the upper support ring 21 to prevent the vial from falling from the ramp 23 to a position outside the support ring 21.
[0026] In one embodiment of this application, preferably, a motor 12 is fixedly connected to the top of the disinfection box 1, and the drive shaft of the motor 12 is fixedly connected to the rotating shaft 7 for driving the rotating shaft 7 to rotate and causing the friction ring 22 to rotate.
[0027] In one embodiment of this application, preferably, the disinfection box 1 is made of metal, and the support ring 21, friction ring 22 and protective plate 11 are all made of insulating material. The use of metal material for the disinfection box 1 can prevent microwave leakage from affecting the microwave sterilization effect. The use of insulating material for other components is to make it easier for microwaves to penetrate.
[0028] In summary, the sterilization device for cephalosporin powder injection production in the above embodiments of this utility model specifically involves the following steps: vials filled with cephalosporin powder injection are conveyed via conveyor line 5 to the inlet 3 of sterilization chamber 1, entering the support ring 21. The microwave generator 6 is activated, and the motor 12 is started, driving the rotating shaft 7 to rotate, which in turn drives the friction ring 22. The vials move forward under the friction of the friction ring 22 and the inner wall of sterilization chamber 1, rotating simultaneously. The cephalosporin powder injection inside the vials is sterilized by microwaves. The rotation ensures more uniform microwave treatment of the powder injection. The vials are conveyed downwards layer by layer via ramp 23. After sterilization, they finally re-enter conveyor line 5 via outlet 4. The gradual downward conveying and rotation via multiple support rings 21 prolongs the microwave treatment time of the cephalosporin powder injection, improving the sterilization effect. The connection between sterilization chamber 1 and conveyor line 5 allows the filled powder injection to continuously enter and exit sterilization chamber 1, forming a continuous operation between sterilization and production, ensuring both production efficiency and sterilization quality.
[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A sterilization device for the production of cephalosporin powder injections, characterized in that, The device includes a cylindrical disinfection box, on the side wall of which is connected a multi-layered annular conveying assembly for downward transport. The disinfection box has an inlet at the top layer of the conveying assembly and an outlet at the bottom layer. Both the inlet and outlet are connected to conveying lines. Microwave generators are installed at the top and bottom of the disinfection box.
2. The sterilization device for cephalosporin powder injection production according to claim 1, characterized in that: The conveying assembly includes a support ring and a friction ring. The support ring is fixedly connected to the disinfection box, and the friction ring rotates on the inner edge of the support ring. A ramp connects the upper and lower support rings.
3. The sterilization device for cephalosporin powder injection production according to claim 2, characterized in that: The disinfection box is rotatably connected to a rotating shaft, and a connecting rod is fixedly connected to the rotating shaft. The other end of the connecting rod is fixedly connected to the friction ring.
4. The sterilization device for cephalosporin powder injection production according to claim 3, characterized in that: The support ring has a baffle on one side of the inlet and an arc-shaped bottle-dispensing plate on the other side of the outlet.
5. The sterilization device for cephalosporin powder injection production according to claim 4, characterized in that: The ramp is equipped with a guard plate on its side, which is fixedly connected to the upper support ring.
6. The sterilization device for cephalosporin powder injection production according to claim 5, characterized in that: A motor is fixedly connected to the top of the disinfection box, and the drive shaft of the motor is fixedly connected to the rotating shaft.
7. The sterilization apparatus for the production of cephalosporin powder injections according to any one of claims 1-6, characterized in that: The disinfection box is made of metal, and the support ring, friction ring, and protective plate are all made of insulating material.