Gas-liquid separator capable of controlling circulation volume of lubricating oil

By designing a gas-liquid separator with controllable lubricating oil circulation volume, and utilizing a combination of filter plates and separator plates, the problem of impurities in the lubricating oil circulation process is solved, ensuring lubricating oil quality and swirling stability, and improving separation efficiency.

CN223641489UActive Publication Date: 2025-12-09SHANDONG HENGYU ZHILA CO LTD
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Patent Information

Application Number
CN202423199386.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-09
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing equipment suffers from problems such as impurities affecting lubricating oil quality during lubricating oil circulation, clogged filter plates that are difficult to replace, excessive lubricating oil circulation volume affecting vortex stability, and liquid entrainment in gas.

Method used

A gas-liquid separator with controllable lubricating oil circulation volume was designed. By combining a filter plate and a separator plate, the lubricating oil can be filtered and its circulation volume can be regulated, ensuring the quality of the lubricating oil and controlling the circulation volume.

Benefits of technology

It improves the quality of lubricating oil, prevents filter plate clogging, ensures cyclone stability, reduces liquid entrainment, and improves separation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gas-liquid separator capable of controlling lubricating oil circulation volume, and relates to the technical field of gas-liquid separators, the gas-liquid separator comprises a bottom plate, a plurality of supporting legs are fixedly connected to the outer wall of the top of the bottom plate, the gas-liquid separator is fixedly connected to the outer walls of the tops of the supporting legs, and the gas-liquid separator is fixedly connected to the outer wall of the top of the bottom plate. According to the lubricating oil filtering device, through the filtering plate, lubricating oil can firstly pass through the filtering plate when flowing into the flow dividing pipe, then the filtering plate filters the lubricating oil, meanwhile, a clamping block can be pulled, a spring can be extruded when the clamping block is pulled, and therefore the lubricating oil can be filtered through the air outlet pipe; the clamping blocks are moved to be separated from the clamping grooves, then the circular ring rods are rotated, the circular ring rods can drive the clamping blocks and the springs to move when rotating, the quality of lubricating oil is improved, impurities are prevented from appearing in the circulating lubricating oil, the quality of the lubricating oil is prevented from being affected, meanwhile, the filter plate is convenient to replace, and blockage of the filter plate after long-term use is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to gas -liquid separator technical field, especially a controllable lubricating oil circulation quantity's gas -liquid separator is related to. BACKGROUND

[0002] Modern industrial production to the reliability and stability of equipment more and more high.In many key equipment, such as power industry large generator unit, lubricating oil circulation quantity's tiny fluctuation can cause equipment failure.Unstable lubricating oil circulation can cause bearing temperature rise, seal damage and other problems, and further cause equipment downtime, affect the stability of power supply:

[0003] The existing equipment when circulating lubricating oil will appear in the lubricating oil impurities, affect the quality of lubricating oil, in the filter plate long-term use will appear impurity block filter plate, then inconveniently replace filter plate, in the separation will appear lubricating oil circulation quantity too big, affect the cyclone stability, serious time will appear liquid entrainment in gas, affect work efficiency, therefore we propose a controllable lubricating oil circulation quantity's gas -liquid separator. UTILITY MODEL CONTENTS

[0004] The utility model discloses a controllable lubricating oil circulation quantity's gas -liquid separator, through filter plate and partition board, solved in the circulation use lubricating oil will appear in the lubricating oil impurities, affect the quality of lubricating oil, in the filter plate long-term use will appear impurity block filter plate, then inconveniently replace filter plate, in the separation will appear lubricating oil circulation quantity too big, affect the cyclone stability, serious time will appear liquid entrainment in gas, affect work efficiency's problem.

[0005] To solve the above technical problem, the utility model is realized through the following technical schemes:

[0006] The utility model discloses a controllable lubricating oil circulation quantity's gas -liquid separator, including the bottom plate, the top outer wall of bottom plate is fixedly connected with a plurality of support legs, the top outer wall of support leg is fixedly connected with gas -liquid separator, the inner wall of gas -liquid separator is fixedly connected with separation pipe, the inner wall of gas -liquid separator is fixedly connected with the air pipe, the inner wall of gas -liquid separator is fixedly connected with the discharge pipe, the inner wall of discharge pipe is rotatably connected with butterfly valve, and the inner wall of discharge pipe is provided with filter mechanism.

[0007] The filtering mechanism comprises an oil pipe, the outer wall of the oil pipe is fixedly connected with the inner wall of the discharge pipe, the outer wall of the top of the bottom plate is fixedly connected with a fixing frame, the inner wall of the fixing frame is fixedly connected with a shunt pipe, the inner wall of the shunt pipe is fixedly connected with the outer wall of the oil pipe, the outer wall of the shunt pipe is fixedly connected with a plurality of joint shafts, the outer wall of the joint shafts is rotatably connected with a circular ring rod, a plurality of sliding grooves are formed in the inner wall of the circular ring rod, the sliding grooves are slidably connected with clamping blocks, the outer wall of the circular ring rod is sleeved with springs, the inner wall of the shunt pipe is slidably connected with a filter plate, the outer wall of the shunt pipe is slidably connected with a cover plate, the inner wall of the cover plate is fixedly connected with a rubber ring, the outer wall of the cover plate is fixedly connected with a plurality of mounting plates, the inner wall of the mounting plates is provided with clamping grooves, and the inner wall of the shunt pipe is provided with a circulating mechanism.

[0008] Further, the circulating mechanism comprises a conveying pipe, the outer wall of the conveying pipe is fixedly connected with the inner wall of the shunt pipe, and the side, away from the gas-liquid separator, of the conveying pipe is fixedly connected with a first oil pump.

[0009] Further, the outer wall of the top of the bottom plate is fixedly connected with a supporting plate, and the outer wall of the supporting plate is fixedly connected with the outer wall of the first oil pump.

[0010] Further, the bottom output end of the first oil pump is fixedly connected with a conveying pipe two, the outer wall of the conveying pipe two is fixedly connected with an oil tank, and the top of the outer wall of the oil tank is fixedly connected with a plurality of fixing blocks.

[0011] Further, the inner wall of the fixing block is rotatably connected with a worm, the inner wall of the oil tank is rotatably connected with a threaded pipe, and the inner wall of the threaded pipe is threadedly connected with a threaded rod.

[0012] Further, the outer wall of the threaded pipe is fixedly connected with a worm wheel, and the outer wall of the worm wheel is engaged with the outer wall of the worm.

[0013] Further, the side, away from the worm wheel, of the outer wall of the threaded rod is fixedly connected with a partition plate, and the outer wall of the partition plate is fixedly connected with a rubber pad.

[0014] Further, the inner wall of the oil tank is fixedly connected with an oil conveying pipe, the side, away from the oil tank, of the outer wall of the oil conveying pipe is fixedly connected with a second oil pump, the bottom output end of the second oil pump is fixedly connected with an oil conveying pipe two, the outer wall of the oil conveying pipe two is fixedly connected with the inner wall of the separation pipe, the inner wall of the oil tank is fixedly connected with an oil inlet pipe, and the inner wall of the oil inlet pipe is rotatably connected with a butterfly valve two.

[0015] The utility model has the following beneficial effects:

[0016] 1. This utility model incorporates a filter plate. When the lubricating oil flows into the distribution pipe, it first passes through the filter plate, which then filters the lubricating oil. Simultaneously, the locking block can be pulled, which compresses the spring and moves the locking block out of the slot. Then, the circular rod is rotated, which moves the locking block and spring along with the lubricating oil, improving the quality of the lubricating oil and preventing impurities from appearing in the circulating lubricating oil, thus affecting its quality. It also facilitates the replacement of the filter plate and avoids clogging of the filter plate during long-term use.

[0017] 2. This utility model incorporates a partition plate. When the worm gear rotates, it drives the worm wheel to rotate as well. The threaded tube then rotates with the worm wheel, causing the threaded rod to move. The partition plate then moves with the threaded rod, carrying the rubber pad with it. This movement of the partition plate alters the available space in the oil tank, improving separation efficiency. A suitable circulation rate allows the gas-liquid mixture to have residence time within the equipment, preventing excessive circulation from affecting cyclone stability. Simultaneously, it reduces liquid entrainment in the gas, further enhancing separation efficiency.

[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a cross-sectional view of the overall structure of this utility model;

[0022] Figure 3 This is a sectional view of the fixing frame structure of this utility model;

[0023] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle;

[0024] Figure 5 This is a cross-sectional view of the fuel tank structure of this utility model.

[0025] The attached diagram lists the components represented by each number as follows:

[0026] 1. Base plate; 101. Support leg; 102. Gas-liquid separator; 103. Separation pipe; 104. Air outlet pipe; 105. Material outlet pipe; 106. Butterfly valve; 2. Filtration mechanism; 201. Oil pipe; 202. Fixing frame; 203. Diverter pipe; 204. Joint shaft; 205. Ring rod; 206. Slide groove; 207. Locking block; 208. Spring; 209. Filter plate; 210. Cover plate; 211. Rubber ring; 212. Mounting plate ; 213, slot; 3, circulation mechanism; 301, delivery pipe; 302, first oil pump; 303, support plate; 304, second delivery pipe; 305, oil tank; 306, fixing block; 307, worm gear; 308, threaded pipe; 309, threaded rod; 310, worm wheel; 311, partition plate; 312, rubber pad; 313, oil delivery pipe; 314, second oil pump; 315, second oil delivery pipe; 316, oil inlet pipe; 317, second butterfly valve. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-5As shown, this utility model is a gas-liquid separator with controllable lubricating oil circulation. It includes a base plate 1, with several support legs 101 fixedly connected to the top outer wall of the base plate 1. A gas-liquid separator 102 is fixedly connected to the top outer wall of each support leg 101. A separation pipe 103 is fixedly connected to the inner wall of the gas-liquid separator 102. The gas-liquid separator 102 is fixed to the support legs 101, ensuring greater stability during operation and preventing shaking. An air outlet pipe 104 and a discharge pipe 105 are fixedly connected to the inner wall of the gas-liquid separator 102 for discharging material. A butterfly valve 106 is rotatably connected to the inner wall of pipe 105. The butterfly valve 106 rotates within the discharge pipe 105, facilitating material discharge control. A filter mechanism 2 is installed on the inner wall of the discharge pipe 105. The filter mechanism 2 includes an oil pipe 201, the outer wall of which is fixedly connected to the inner wall of the discharge pipe 105. A fixing frame 202 is fixedly connected to the top outer wall of the base plate 1. A diversion pipe 203 is fixedly mounted on the fixing frame 202. When there is lubricating fluid in the diversion pipe 203, it will not shift. The diversion pipe 203 is fixedly connected to the inner wall of the fixing frame 202. The inner wall is fixedly connected to the outer wall of the oil pipe 201. Several joint shafts 204 are fixedly connected to the outer wall of the diversion pipe 203. A circular rod 205 is rotatably connected to the outer wall of each joint shaft 204. A spring 208 is present on the surface of each circular rod 205, preventing misalignment when the spring 208 is compressed. Several sliding grooves 206 are formed on the inner wall of each circular rod 205. A locking block 207 is slidably connected to the inner wall of each sliding groove 206. A spring 208 is fitted onto the outer wall of each circular rod 205. A filter plate 209 is slidably connected to the inner wall of the diversion pipe 203. 09 is in the diversion pipe 203. When there is lubricating oil in the diversion pipe 203, the filter plate 209 will filter the lubricating oil to make it purer. The outer wall of the diversion pipe 203 is slidably connected to the cover plate 210. The inner wall of the cover plate 210 is fixedly connected to the rubber ring 211. Several mounting plates 212 are fixedly connected to the outer wall of the cover plate 210. The inner wall of the mounting plates 212 is provided with a slot 213. The inner wall of the diversion pipe 203 is provided with a circulation mechanism 3. When the cover plate 210 is placed on the diversion pipe 203, the rubber ring 211 will stick tightly to the diversion pipe 203 to prevent the lubricating oil from leaking out.

[0029] Place the filter plate 209 in the diversion pipe 203, and then cover the diversion pipe 203 with the cover plate 210. After covering, rotate the ring rod 205 until it is vertical, and then move the locking block 207. When the locking block 207 moves, it will compress the spring 208. When the locking block 207 is perpendicular to the locking groove 213, the locking block 207 can be released. Then the spring 208 will compress the locking block 207, causing the locking block 207 to press against the mounting plate 212. Then the mounting plate 212 moves with the cover plate 210, so that the cover plate 210 is tightly attached to the diversion pipe 203, which facilitates the installation and replacement of the filter plate 209.

[0030] The circulation mechanism 3 includes a conveying pipe 301, the outer wall of which is fixedly connected to the inner wall of the diversion pipe 203. A first oil pump 302 is fixedly connected to the outer wall of the conveying pipe 301 on the side away from the gas-liquid separator 102. The operator starts the first oil pump 302. A support plate 303 is fixedly connected to the top outer wall of the base plate 1. The outer wall of the support plate 303 is fixedly connected to the outer wall of the first oil pump 302. A second conveying pipe 304 is fixedly connected to the bottom output end of the first oil pump 302. An oil tank 305 is fixedly connected to the outer wall of the second conveying pipe 304. When the first oil pump 302 is started... The lubricating oil in the diversion pipe 203 is drawn out through the delivery pipe 301 and then transported to the oil tank 305 through the delivery pipe 304 for easy collection. Several fixing blocks 306 are fixedly connected to the top outer wall of the oil tank 305. The inner wall of the fixing blocks 306 is rotatably connected to the worm gear 307. The inner wall of the oil tank 305 is rotatably connected to the threaded pipe 308. The inner wall of the threaded pipe 308 is threadedly connected to the threaded rod 309. When the worm gear 307 rotates, it will drive the worm wheel 310 to rotate. When the worm wheel 310 rotates, it will drive the threaded pipe 308 to rotate, realizing the kinetic energy transfer between the parts.

[0031] After the first oil pump 302 starts, it will draw out the lubricating oil in the diversion pipe 203 through the delivery pipe 301, and then deliver it to the oil tank 305 through the second delivery pipe 304. At the same time, the worm 307 can be rotated. When the worm 307 rotates, it will drive the worm wheel 310 to rotate. Then the delivery pipe 301 drives the threaded pipe 308 to rotate, which facilitates the transfer of kinetic energy between the parts.

[0032] A worm gear 310 is fixedly connected to the outer wall of the threaded tube 308. The outer wall of the worm gear 310 meshes with the outer wall of the worm 307. A partition plate 311 is fixedly connected to the outer wall of the threaded rod 309 on the side away from the worm gear 310. A rubber pad 312 is fixedly connected to the outer wall of the partition plate 311. When the threaded tube 308 rotates, it moves the threaded rod 309, and then the threaded rod 309 moves the partition plate 311. When the partition plate 311 moves, it moves the rubber pad 312, which facilitates the adjustment of the working space in the oil tank 305. An oil delivery pipe 313 is fixedly connected to the inner wall of the oil tank 305. A second oil pump 314 is fixedly connected to the outer wall on the side away from the oil tank 305. When the operator starts the second oil pump 314, the bottom output end of the second oil pump 314 is fixedly connected to the second oil delivery pipe 315. The outer wall of the second oil delivery pipe 315 is fixedly connected to the inner wall of the separator pipe 103. The inner wall of the oil tank 305 is fixedly connected to the oil inlet pipe 316. The inner wall of the oil inlet pipe 316 is rotatably connected to the second butterfly valve 317. After the second oil pump 314 is started, the lubricating oil in the oil tank 305 will be drawn out through the oil delivery pipe 313 and then transported to the separator pipe 103 through the second oil delivery pipe 315, so as to facilitate the circulation of lubricating oil.

[0033] When the threaded tube 308 rotates, it will move the threaded rod 309, and then the partition plate 311 will move together with the threaded rod 309. When the partition plate 311 moves, it will move the rubber pad 312. At the same time, the second oil pump 314 can be started. After the second oil pump 314 is started, the lubricating oil in the oil tank 305 will appear through the oil delivery pipe 313, and then be delivered to the separation pipe 103 through the second oil delivery pipe 315, so that the lubricating oil can lubricate the equipment.

[0034] One specific application of this embodiment is:

[0035] When the operator needs to use the equipment, firstly, the second oil pump 314 is started. Then, the second oil pump 314 draws lubricating oil from the oil tank 305 through the oil delivery pipe 313, and then delivers it to the separation pipe 103 through the second oil delivery pipe 315. Then, the gas-liquid separator 102 is started. After the gas-liquid separator 102 is started, it will separate the gas-liquid mixture. At the same time, the lubricating oil will lubricate the mechanical parts inside the gas-liquid separator 102. After use, the lubricating oil will flow into the discharge pipe 105, and then into the oil pipe 201. Then, the lubricating oil flows from the oil pipe 201 into the diversion pipe 203. When flowing into the diversion pipe 203, it will first pass through the filter plate 209. Then, the filter plate 209 filters the lubricating oil. At the same time, the locking block 207 can be pulled. When the locking block 207 is pulled, it will squeeze the spring 208, moving the locking block 207 into the disengagement slot 213. Then, the ring rod 205 is rotated. When the 05 rotates, it moves the locking block 207 and the spring 208, and then the cover plate 210 can be removed from the diversion pipe 203. After removal, the filter plate 209 can be replaced. At the same time, when there is lubricating oil in the diversion pipe 203, the first oil pump 302 can be started. The first oil pump 302 then draws out the lubricating oil in the diversion pipe 203 through the delivery pipe 301, and then delivers it to the oil tank 305 through the second delivery pipe 304 for easy recycling of lubricating fluid. Then the worm gear 307 can be rotated. When the worm gear 307 rotates, it will drive the worm wheel 310 to rotate. Then the threaded pipe 308 will rotate with the worm wheel 310. When the threaded pipe 308 rotates, it will cause the threaded rod 309 to move. Then the partition plate 311 will move with the threaded rod 309. When the partition plate 311 moves, it will drive the rubber pad 312 to move. Then the movement of the partition plate 311 will change the available space in the oil tank 305, making it easier to control the amount of lubricating oil circulating.

[0036] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0037] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A gas-liquid separator with controllable lubricating oil circulation, comprising a base plate (1), characterized in that: The top outer wall of the base plate (1) is fixedly connected to several support legs (101), the top outer wall of the support legs (101) is fixedly connected to a gas-liquid separator (102), the inner wall of the gas-liquid separator (102) is fixedly connected to a separation pipe (103), the inner wall of the gas-liquid separator (102) is fixedly connected to an air outlet pipe (104), the inner wall of the gas-liquid separator (102) is fixedly connected to a discharge pipe (105), the inner wall of the discharge pipe (105) is rotatably connected to a butterfly valve (106), and the inner wall of the discharge pipe (105) is provided with a filter mechanism (2). The filtration mechanism (2) includes an oil pipe (201), the outer wall of which is fixedly connected to the inner wall of the discharge pipe (105). A fixing frame (202) is fixedly connected to the top outer wall of the base plate (1). A diversion pipe (203) is fixedly connected to the inner wall of the fixing frame (202). The inner wall of the diversion pipe (203) is fixedly connected to the outer wall of the oil pipe (201). Several joint shafts (204) are fixedly connected to the outer wall of the diversion pipe (203). A ring rod (205) is rotatably connected to the outer wall of each of the joint shafts (204). Several grooves (205) are opened on the inner wall of each of the ring rods (205). 06), the inner walls of several of the sliding grooves (206) are slidably connected with locking blocks (207), the outer walls of several of the circular rods (205) are all fitted with springs (208), the inner wall of the diversion pipe (203) is slidably connected with a filter plate (209), the outer wall of the diversion pipe (203) is slidably connected with a cover plate (210), the inner wall of the cover plate (210) is fixedly connected with a rubber ring (211), the outer wall of the cover plate (210) is fixedly connected with several mounting plates (212), the inner walls of several mounting plates (212) are all provided with locking grooves (213), and the inner wall of the diversion pipe (203) is provided with a circulation mechanism (3).

2. The gas-liquid separator with controllable lubricating oil circulation volume according to claim 1, characterized in that, The circulation mechanism (3) includes a delivery pipe (301), the outer wall of which is fixedly connected to the inner wall of the diversion pipe (203), and a first oil pump (302) is fixedly connected to the outer wall of the delivery pipe (301) away from the gas-liquid separator (102).

3. A gas-liquid separator with controllable lubricating oil circulation according to claim 2, characterized in that, A support plate (303) is fixedly connected to the top outer wall of the base plate (1), and the outer wall of the support plate (303) is fixedly connected to the outer wall of the first oil pump (302).

4. A gas-liquid separator with controllable lubricating oil circulation according to claim 3, characterized in that, The bottom output end of the first oil pump (302) is fixedly connected to a second delivery pipe (304), the outer wall of the second delivery pipe (304) is fixedly connected to an oil tank (305), and the top outer wall of the oil tank (305) is fixedly connected to several fixing blocks (306).

5. A gas-liquid separator with controllable lubricating oil circulation according to claim 4, characterized in that, The inner wall of the fixed block (306) is rotatably connected to a worm gear (307), the inner wall of the oil tank (305) is rotatably connected to a threaded pipe (308), and the inner wall of the threaded pipe (308) is threadedly connected to a threaded rod (309).

6. A gas-liquid separator with controllable lubricating oil circulation according to claim 5, characterized in that, A worm gear (310) is fixedly connected to the outer wall of the threaded tube (308), and the outer wall of the worm gear (310) meshes with the outer wall of the worm (307).

7. A gas-liquid separator with controllable lubricating oil circulation according to claim 6, characterized in that, A partition plate (311) is fixedly connected to the outer wall of the threaded rod (309) away from the worm gear (310), and a rubber pad (312) is fixedly connected to the outer wall of the partition plate (311).

8. A gas-liquid separator with controllable lubricating oil circulation according to claim 7, characterized in that, An oil supply pipe (313) is fixedly connected to the inner wall of the oil tank (305). A second oil pump (314) is fixedly connected to the outer wall of the oil supply pipe (313) away from the oil tank (305). An oil supply pipe (315) is fixedly connected to the bottom output end of the second oil pump (314). The outer wall of the oil supply pipe (315) is fixedly connected to the inner wall of the separator pipe (103). An oil inlet pipe (316) is fixedly connected to the inner wall of the oil tank (305). A butterfly valve (317) is rotatably connected to the inner wall of the oil inlet pipe (316).