High-speed stirring machine for producing porous filler by using dissolved acetylene gas cylinder
By adopting a sliding frame guide and arc-shaped block stirring structure in the high-speed mixer for producing porous packings from dissolved acetylene cylinders, the problem of insufficient adaptability of high-speed mixers when facing viscosity changes is solved, realizing all-round mixing of high-viscosity raw materials and improving the quality consistency of porous packings.
Patent Information
- Application Number
- CN202423233529.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing high-speed mixers are not adaptable enough to changes in the viscosity of raw materials, resulting in uneven mixing effects, dead zones, and affecting the quality consistency of porous packings.
A high-speed, porous-filled mixer for dissolving acetylene cylinders was designed. It employs a sliding frame guide, an arc-shaped block, and a stirring rod combination structure to ensure the stability of the mixing process and multi-angle shearing effect, avoid dead zones, and achieve all-round mixing.
It effectively improves the mixing effect of high-viscosity raw materials, ensures the quality consistency of porous fillers, and avoids the formation of dead zones in the mixing.
Smart Images
Figure CN223641670U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixing equipment technology, specifically a high-speed mixer for producing porous packing material in the dissolution of acetylene cylinders. Background Technology
[0002] With the rapid development of industry, dissolved acetylene is widely used in metal processing and other fields, leading to a surge in demand for dissolved acetylene cylinders. To ensure the safe and efficient storage of acetylene, the quality requirements for the porous packing material inside the cylinders are extremely high, requiring uniform pore structure, appropriate porosity, and stable performance. Precise and uniform mixing of raw materials is the key to preparing high-quality packing material, which has led to the development of uniform mixing devices in low-speed mixers.
[0003] Existing high-speed mixers are not adaptable enough to changes in the properties of raw materials. If the physical properties of the raw materials, such as viscosity and hardness, change, the mixing effect will be significantly affected. For example, when the viscosity of the raw materials increases, the shear force generated by high-speed mixing may not be sufficient to mix the raw materials thoroughly, resulting in mixing dead zones. In other words, the raw materials in some areas hardly flow and cannot participate in the mixing process, thus affecting the quality consistency of porous packings. Utility Model Content
[0004] The purpose of this invention is to provide a high-speed mixer for producing porous packing material from dissolved acetylene cylinders, in order to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-speed mixer for producing porous packing material from dissolved acetylene cylinders, comprising:
[0006] Install base plate;
[0007] A stirring assembly is placed on a mounting base plate. The stirring assembly includes a fixing plate placed on the mounting base plate, a mounting chamber fixedly connected to the fixing plate, a first rotating rod slidably connected to the mounting chamber, a motor installed inside the first rotating rod, a first transmission rod fixedly connected to the output end of the motor inside the first rotating rod, a counterweight ball fixedly connected to the first transmission rod, a second transmission rod fixedly connected to the counterweight ball, a second rotating rod fixedly connected to the second transmission rod, an arc-shaped block rotatably connected to the second rotating rod, a limit rod slidably connected to the arc-shaped block, a stirring cylinder slidably connected to the limit rod, a stirring rod fixedly connected to the arc-shaped block, and an arc-shaped stirring element slidably connected to the stirring rod.
[0008] A fixed rod is fixedly connected to the mounting base plate. A transmission block is slidably connected to the fixed rod. A threaded rod is threadedly connected to the transmission block. A clamping rod is fixedly connected to the threaded rod.
[0009] In a preferred embodiment, a sliding frame is fixedly connected inside the stirring drum.
[0010] The above technical solution involves a sliding frame fixedly connected inside the mixing drum, which facilitates the guidance of the counterweight beads during use.
[0011] In a preferred embodiment, two transmission blocks are provided, both of which are slidably connected to the fixed rod, and the two transmission blocks are threadedly connected to the threaded rod in opposite directions.
[0012] The above technical solution is adopted: the two transmission blocks are threaded in opposite directions on the fixed rod. When in use, when the threaded rod is turned, the two transmission blocks can be driven to clamp each other, which in turn drives the two clamping rods to hold the mixing tank.
[0013] In a preferred embodiment, a guide groove is provided at the bottom of the stirring drum, and the limiting rod is slidably connected in the guide groove at the bottom of the stirring drum.
[0014] The above technical solution is adopted: by opening a guide groove at the bottom of the mixing tank, when in use, when the limiting rod slides in the guide groove, it will drive the arc block to slide, thereby causing the stirring rod to slide in the mixing tank.
[0015] In a preferred embodiment, the arc-shaped block is rotatably connected to the second rotating rod via a rotating shaft.
[0016] The above technical solution is adopted: by setting an arc-shaped block and a second rotating rod for rotational connection, the arc-shaped block is driven to slide at the bottom of the mixing tank by the second rotating rod during use.
[0017] In a preferred embodiment, an air pump is mounted on the mounting base plate, a cylindrical tube is fixedly connected to the air pump, an air cylinder is fixedly connected to the cylindrical tube on the air pump, and the air cylinder is fixedly connected to the mounting plate.
[0018] The above technical solution is adopted: by installing an air pump on the mounting base plate, it is convenient to use the air pump and air cylinder to supply air into the hollow fixed plate during use, so that the first rotating rod can slide out in the mounting chamber, making it easy to connect the motor output end in the first rotating rod to the first transmission rod.
[0019] In a preferred embodiment, the stirring rod is slidably connected to the arc-shaped stirring element via a sliding rod.
[0020] The above technical solution is adopted: by setting the stirring rod to slide through the sliding rod and the arc-shaped stirring piece, when the stirring rod is driven by the arc-shaped block to slide inside the mixing drum, it will drive the sliding rod to slide on the arc-shaped stirring piece, so that the arc-shaped stirring piece is driven to move into the mixing drum.
[0021] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0022] In this invention, when the viscosity of the raw material increases, the sliding frame inside the mixing drum provides guidance for the counterweight beads, ensuring that the first transmission rod, the second transmission rod, and all connected components can move stably and orderly during the mixing process. Even when faced with high-viscosity raw materials, there will be no mixing imbalance due to uneven resistance, effectively avoiding the formation of mixing dead zones. The arc-shaped block, the mixing rod, and the arc-shaped mixing component allow the mixing force to penetrate into the raw material from multiple angles and in all directions. The arc-shaped block slides flexibly at the bottom of the mixing drum under the drive of the second rotating rod, thereby driving the mixing rod and the arc-shaped mixing component slidably connected to it to work together. This composite mixing action can produce a continuous and effective shearing and turning effect on raw materials with different fluidity, ensuring that the raw materials are fully mixed and greatly improving the consistency of the porous filler quality. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of a high-speed mixer with porous packing material for dissolving acetylene cylinders.
[0024] Figure 2 This is a schematic diagram of the cross-sectional structure of the mixing drum of a high-speed mixer with porous packing material for dissolving acetylene gas cylinders.
[0025] Figure 3 This is a schematic diagram showing the connection relationship between the arc-shaped block and the second rotating rod of a high-speed mixer for producing porous packing material for dissolving acetylene cylinders.
[0026] Figure 4 This is a schematic diagram showing the position of the limit rod in a high-speed mixer for producing porous packing material for dissolving acetylene gas cylinders.
[0027] Numbering on the map:
[0028] 1. Install the base plate;
[0029] 2. Mixing assembly; 21. Fixing plate; 22. Mounting chamber; 23. First rotating rod; 24. First transmission rod; 25. Second transmission rod; 26. Counterweight ball; 27. Second rotating rod; 28. Sliding frame; 29. Arc-shaped block; 210. Limiting rod; 211. Mixing drum; 212. Mixing rod; 213. Arc-shaped mixing component;
[0030] 3. Fixed rod; 31. Transmission block; 32. Threaded rod; 33. Clamping rod;
[0031] 4. Air pump; 41. Air cylinder. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] like Figures 1-4 As shown, this utility model provides a technical solution: a high-speed mixer for producing porous packing material from dissolved acetylene cylinders, comprising:
[0034] Install base plate 1;
[0035] A stirring assembly 2 is placed on a mounting base plate 1. The stirring assembly 2 includes a fixing plate 21 placed on the mounting base plate 1. A mounting chamber 22 is fixedly connected to the fixing plate 21. A first rotating rod 23 is slidably connected to the mounting chamber 22. A motor is installed inside the first rotating rod 23. A first transmission rod 24 is fixedly connected to the output end of the motor inside the first rotating rod 23. A counterweight ball 26 is fixedly connected to the first transmission rod 24. A second transmission rod 25 is fixedly connected to the counterweight ball 26. A second rotating rod 27 is fixedly connected to the second transmission rod 25. An arc-shaped block 29 is rotatably connected to the second rotating rod 27. A limit rod 210 is slidably connected to the arc-shaped block 29. A stirring cylinder 211 is slidably connected to the limit rod 210. A stirring rod 212 is fixedly connected to the arc-shaped block 29. An arc-shaped stirring element 213 is slidably connected to the stirring rod 212.
[0036] In this invention, when the viscosity of the raw material increases, the sliding frame 28 inside the stirring drum 211 provides guidance for the counterweight bead 26, ensuring that the first transmission rod 24, the second transmission rod 25, and all connected components can move stably and orderly during the stirring process. Even with high-viscosity raw materials, there will be no stirring imbalance due to uneven resistance, effectively avoiding the formation of stirring dead zones. The arc-shaped block 29, the stirring rod 212, and the arc-shaped stirring element 213 allow the stirring force to penetrate into the raw material from multiple angles and in all directions. The arc-shaped block 29 slides flexibly at the bottom of the stirring drum 211 under the drive of the second rotating rod 27, thereby driving the stirring rod 212 and the arc-shaped stirring element 213 slidably connected to it to work together. This composite stirring action can produce a continuous and effective shearing and turning effect on raw materials with different fluidities, ensuring that the raw materials are fully mixed and greatly improving the consistency of the porous filler quality.
[0037] Furthermore, such as Figures 1 to 4 As shown, a fixed rod 3 is fixedly connected to the mounting base plate 1. A transmission block 31 is slidably connected to the fixed rod 3. A threaded rod 32 is threadedly connected to the transmission block 31. A clamping rod 33 is fixedly connected to the threaded rod 32.
[0038] A sliding frame 28 is fixedly connected inside the mixing drum 211. By fixing the sliding frame 28 inside the mixing drum 211, it is convenient to guide the counterweight bead 26 during use.
[0039] There are two transmission blocks 31, both of which are slidably connected to the fixed rod 3. The two transmission blocks 31 are threaded in opposite directions on the threaded rod 32, and the two transmission blocks 31 are threaded in opposite directions on the fixed rod 3. When in use, when the threaded rod 32 is turned, the two transmission blocks 31 can be driven to clamp each other, which in turn drives the two clamping rods 33 to clamp the mixing tank.
[0040] A guide groove is provided at the bottom of the mixing drum 211, and the limiting rod 210 is slidably connected in the guide groove at the bottom of the mixing drum 211. By providing a guide groove at the bottom of the mixing drum, when the limiting rod 210 slides in the guide groove during use, it will drive the arc block 29 to slide, thereby causing the mixing rod 212 to slide in the mixing drum.
[0041] The arc-shaped block 29 is rotatably connected to the second rotating rod 27 via a rotating shaft. By setting the arc-shaped block 29 and the second rotating rod 27 to be rotatably connected, the second rotating rod 27 is used to drive the arc-shaped block 29 to slide at the bottom of the mixing tank during use.
[0042] An air pump 4 is installed on the mounting base plate 1. A cylindrical cylinder is fixedly connected to the air pump 4. An air cylinder 41 is fixedly connected to the cylindrical cylinder of the air pump 4. The air cylinder 41 is fixedly connected to the fixing plate 21. By installing the air pump 4 on the mounting base plate 1, it is convenient to use the air pump 4 and the air cylinder 41 to supply air to the hollow fixing plate 21 during use, so that the first rotating rod 23 can slide out in the mounting chamber 22, which facilitates the connection of the motor output end in the first rotating rod 23 to the first transmission rod 24.
[0043] The above solution also has the problem that it does not specify the connection relationship between the stirring rod 212 and the arc-shaped stirring component 213, which poses a risk of disconnection between the arc-shaped stirring components 213. Figure 2 as well as Figure 3 As shown, the stirring rod 212 is slidably connected to the arc-shaped stirring piece 213 via a sliding rod. By setting the stirring rod 212 to be slidably connected to the arc-shaped stirring piece 213 via a sliding rod, when the stirring rod 212 is driven by the arc-shaped block 29 to slide inside the stirring drum 211, it will drive the sliding rod to slide on the arc-shaped stirring piece 213, so that the arc-shaped stirring piece 213 is driven to move into the stirring drum 211.
[0044] like Figures 1 to 4 As shown:
[0045] In use, first install the motor inside the first rotating rod 23, pour the raw material into the mixing drum 211, then place the mixing drum 211 on the mounting base plate 1, tighten the threaded rod 32, so that the threaded rod 32 drives the transmission blocks 31 on both sides to move inward to clamp, and then drives the clamping rod 33 to move inward to clamp and secure the mixing drum 211.
[0046] Then, the air pump 4 is started, so that the air pump 4 supplies air into the fixed plate 21 through the air cylinder 41, so that the first rotating rod 23 slides out from the mounting chamber 22, and the output end of the motor is fixed to the first transmission rod 24 with bolts.
[0047] Then, the motor is started, causing the first transmission rod 24 to rotate, which in turn drives the counterweight ball 26 to slide within the sliding frame 28. During the rotation of the first transmission rod 24 and the second transmission rod 25 within the mixing drum 211, the mixing drum 211 is clamped.
[0048] During this process, the second rotating rod 27 is driven to rotate by the second transmission rod 25, causing the second rotating rod 27 to drive the arc-shaped block 29 to slide inside the mixing drum 211, causing the arc-shaped block 29 to drive the limiting rod 210 to slide on the limiting rod 210 on the mixing drum 211, causing the end of the arc-shaped block 29 away from the second rotating rod 27 to drive the stirring rod 212 to slide inside the mixing drum 211, causing the sliding shaft on the stirring rod 212 to slide on the arc-shaped stirring element 213, causing the arc-shaped stirring element 213 to move inward on the mixing drum 211, thereby achieving further stirring of the raw materials;
[0049] When mixing is complete, restart the air pump 4 to retract the first rotating rod 23. Twist the threaded rod 32 in the opposite direction by external force to drive the transmission blocks 31 on both sides to slide to both sides, so that the clamping rod 33 releases the mixing drum 211 and the raw materials in the mixing drum 211 can be taken out.
[0050] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present utility model. The implementation schemes in the above embodiments can also be further combined or replaced. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A high-speed mixer for producing porous packing material from dissolved acetylene cylinders, characterized in that, include: Install base plate (1); A stirring assembly (2) is placed on a mounting base plate (1). The stirring assembly (2) includes a fixing plate (21) placed on the mounting base plate (1). A mounting chamber (22) is fixedly connected to the fixing plate (21). A first rotating rod (23) is slidably connected to the mounting chamber (22). A motor is installed inside the first rotating rod (23). A first transmission rod (24) is fixedly connected to the output end of the motor inside the first rotating rod (23). A counterweight ball (2) is fixedly connected to the first transmission rod (24). 6) A second transmission rod (25) is fixedly connected to the counterweight bead (26), a second rotating rod (27) is fixedly connected to the second transmission rod (25), an arc-shaped block (29) is rotatably connected to the second rotating rod (27), a limit rod (210) is slidably connected to the arc-shaped block (29), a stirring cylinder (211) is slidably connected to the limit rod (210), a stirring rod (212) is fixedly connected to the arc-shaped block (29), and an arc-shaped stirring component (213) is slidably connected to the stirring rod (212). A fixed rod (3) is fixedly connected to the mounting base plate (1). A transmission block (31) is slidably connected to the fixed rod (3). A threaded rod (32) is threadedly connected to the transmission block (31). A clamping rod (33) is fixedly connected to the threaded rod (32).
2. The high-speed mixer for producing porous packing material from dissolved acetylene cylinders according to claim 1, characterized in that: A sliding frame (28) is fixedly connected inside the stirring cylinder (211).
3. The high-speed mixer for producing porous packing material from dissolved acetylene cylinders according to claim 1, characterized in that: There are two transmission blocks (31), both of which are slidably connected to the fixed rod (3), and the two transmission blocks (31) are threaded in opposite directions on the threaded rod (32).
4. The high-speed mixer for producing porous packing material from dissolved acetylene cylinders according to claim 3, characterized in that: The bottom of the stirring drum (211) is provided with a guide groove, and the limiting rod (210) is slidably connected in the guide groove at the bottom of the stirring drum (211).
5. The high-speed mixer for producing porous packing material from dissolved acetylene cylinders according to claim 3, characterized in that: The arc-shaped block (29) is rotatably connected to the second rotating rod (27) via a rotating shaft.
6. The high-speed mixer for producing porous packing material from dissolved acetylene cylinders according to claim 5, characterized in that: An air pump (4) is installed on the mounting base plate (1). A circular cylinder is fixedly connected to the air pump (4). An air cylinder (41) is fixedly connected to the circular cylinder on the air pump (4). The air cylinder (41) is fixedly connected to the fixing plate (21).
7. The high-speed mixer for producing porous packing material from dissolved acetylene cylinders according to claim 1, characterized in that: The stirring rod (212) is slidably connected to the arc-shaped stirring component (213) via a sliding rod.