Dust-free feeding and mixing system
By combining manual pneumatic hammers, automatic pneumatic hammers, vacuum feeders, and mixers, the problems of toner sticking to the walls and dust pollution were solved, achieving uniform mixing of toner mixtures and dust purification, thus improving the quality of the mixtures and the safety of the working environment.
Patent Information
- Application Number
- CN202423202289.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In existing dust-free feeding and mixing systems, toner easily adheres to the equipment, resulting in poor mixing effect. At the same time, dust pollution occurs during the feeding process, and the existing equipment cannot effectively prevent dust pollution, nor can it effectively prevent toner from flying and sticking to the wall.
The combination of manual pneumatic hammers, automatic pneumatic hammers, vacuum feeders, and mixers prevents toner from sticking to the walls of pipes and storage equipment. Dust pollution is prevented by the combination of dust collection fans, a second back-flushing cleaning system, filters, and dust-free feeding stations.
It achieves uniform mixing of toner powder and effective prevention of dust pollution, protecting the working environment and employee health, and ensuring the quality of the mixture.
Smart Images
Figure CN223641769U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a feeding mixing technology field, specifically a dust -free feeding mixing system. BACKGROUND
[0002] The dust -free feeding mixing system is an advanced powder material processing equipment, which combines the functions of the dust -free feeding station and the mixing machine, realizes the integrated operation of the dust -free feeding, conveying, storage, mixing and discharge of the powder material.
[0003] The existing dust -free feeding mixing system has the problems of wall sticking of the carbon powder in the pipeline and the storage equipment in actual use, the traditional equipment does not have a vibration device, the material is prone to wall sticking in the inner wall of the equipment during conveying and storage, the mixing effect is poor, the existing carbon powder feeding mode often adopts an open or semi -open structure, the carbon powder is prone to flying during feeding, dust pollution is formed, the carbon powder mixed material cannot be purified, and the quality of the carbon powder mixed material is poor. SUMMARY
[0004] The utility model discloses a dust -free feeding mixing system, the feeding mixing system can prevent the wall sticking of the carbon powder mixed material in the pipeline and the storage equipment through the cooperation of the manual pneumatic hammer, the automatic pneumatic hammer, the vacuum feeding machine and the mixing machine, realizes the uniform mixing of the carbon powder mixed material, can effectively prevent the dust pollution of the carbon powder during feeding through the cooperation of the dust collection fan, the second back -blowing dust cleaning system, the filter and the dust -free feeding station, protects the health of the working environment and the staff, can also purify the dust -containing gas, can ensure that the carbon powder mixed material entering the buffer bin does not contain impurities and dust particles, thereby improving the quality of the carbon powder mixed material.
[0005] In order to realize the above object, the utility model discloses a dust -free feeding mixing system, which comprises: a mixing machine, a dust removal and dust collection component, the dust removal and dust collection component comprises a dust removal component and a blowing component, the dust removal component is arranged on the mixing machine, and the blowing component is arranged on the dust removal component, and a dust -free feeding component, the dust -free feeding component comprises a dust -free feeding station, a transmission component and a filter component, the filter component is arranged on the dust -free feeding station, and the transmission component is arranged on the dust -free feeding station and the dust removal and dust collection component.
[0006] As a further improvement of the utility model, the dust removal component includes a feeder, a vacuum feeder, two automatic pneumatic hammers and a first back-blowing ash removal system, one end of the feeder is fixedly connected to the top of the mixer, the bottom of the vacuum feeder is fixedly connected to the other end of the feeder, each automatic pneumatic hammer is fixedly connected to the outer surface of the vacuum feeder, one end of the first back-blowing ash removal system is fixedly connected to the outer surface of one side of the vacuum feeder.
[0007] As a further improvement of the utility model, the air blowing component includes a blower and a vacuum steel hose, one end of the vacuum steel hose is fixedly connected to the output end of the blower, and the other end of the vacuum steel hose is fixedly connected to the vacuum feeder.
[0008] As a further improvement of the utility model, the transmission component includes a buffer bin, two manual pneumatic hammers, a vacuum feeder adapter, a gas supplement valve and a feeding pipe, the top of the buffer bin is fixedly connected to the bottom of the dust-free feeding station, each manual pneumatic hammer is fixedly connected to the outer surface of the buffer bin, the top of the vacuum feeder adapter is fixedly connected to the bottom of the buffer bin, one end of the feeding pipe is connected to the vacuum feeder adapter, and the other end of the feeding pipe is fixedly connected to the outer surface of one side of the vacuum feeder.
[0009] As a further improvement of the utility model, the filter component includes a dust collection fan, a second back-blowing ash removal system and a filter, the bottom of the filter is fixedly connected to the top of the dust-free feeding station, one end of the second back-blowing ash removal system is fixedly connected to the outer surface of one side of the filter, and one end of the dust collection fan is fixedly connected to the top of the filter.
[0010] As a further improvement of the utility model, the outer surface of one side of the mixer is fixedly connected with a discharging valve, and the outer surface of one side of the dust-free feeding station is rotatably connected with a feeding opening and closing door.
[0011] The technical effect of the utility model lies in that the dust-free feeding and mixing system can prevent the carbon powder mixture from sticking to the wall of the pipeline and the storage equipment through the cooperation of the manual pneumatic hammer, the automatic pneumatic hammer, the vacuum feeder and the mixer, and realizes uniform mixing of the carbon powder mixture.
[0012] The dust-free feeding and mixing system can effectively prevent dust pollution caused by the carbon powder in the feeding process through the cooperation of the dust collection fan, the second back-blowing ash removal system, the filter and the dust-free feeding station, protect the working environment and the health of the employees, can purify the dust-containing gas, can ensure that the carbon powder mixture entering the buffer bin does not contain impurities and dust particles, and thus improve the quality of the carbon powder mixture. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 This is a frontal perspective view of the present invention.
[0014] Figure 2 This is a frontal three-dimensional sectional view of the present invention.
[0015] Figure 3 This is a side perspective view of the present invention. Detailed Implementation
[0016] The following description, in conjunction with the accompanying drawings, describes specific embodiments of the present invention as further improvements to the present invention.
[0017] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. The described embodiments are merely some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.
[0018] Figures 1-3 The system includes a mixer 1, a feeder 2, a vacuum feeder 3, an automatic pneumatic hammer 4, a first back-flushing dust removal system 5, a discharge valve 6, a blower 7, a vacuum steel wire hose 8, a dust-free feeding station 9, a feeding opening and closing hopper door 10, a dust collection fan 11, a second back-flushing dust removal system 12, a filter 13, a buffer hopper 14, a manual pneumatic hammer 15, a vacuum feeding adapter 16, an air replenishment valve 17, and a feeding pipe 18, etc.
[0019] like Figure 1 As shown, this utility model is a core loading and unloading clamp and a dust-free feeding and mixing system, including: a mixer 1; a dust removal and dust collection component, which includes a dust removal component and a blower component, the dust removal component being disposed on the mixer 1 and the blower component being disposed on the dust removal component; and a dust-free feeding component, which includes a dust-free feeding station 9, a conveying component and a filtering component, the filtering component being disposed on the dust-free feeding station 9 and the conveying component being disposed on the dust-free feeding station 9 and the dust removal and dust collection component.
[0020] In this embodiment: the mixer 1 is used to uniformly mix the toner mixture; the dust removal component is used to transport the toner mixture and can also be used for dust removal; the blower component is used to transport gas into the dust removal component; the dust-free feeding station 9 is used to feed the toner mixture; the conveying component is used to transport the toner mixture; and the filtering component is used to filter the toner mixture.
[0021] Specifically, the dust removal components include a feeder 2, a vacuum feeder 3, two automatic pneumatic hammers 4, and a first back-flushing dust removal system 5. One end of the feeder 2 is fixedly connected to the top of the mixer 1, and the bottom of the vacuum feeder 3 is fixedly connected to the other end of the feeder 2. Each automatic pneumatic hammer 4 is fixedly connected to the outer surface of the vacuum feeder 3, and one end of the first back-flushing dust removal system 5 is fixedly connected to one side of the outer surface of the vacuum feeder 3.
[0022] In this embodiment: the feeder 2 is used to control the flow rate and speed to ensure that the toner mixture can enter the mixer 1 stably and continuously. It can also adjust the supply of toner mixture according to the needs of the mixer 1. The automatic pneumatic hammer 4 knocks and vibrates the toner mixture at the bottom of the vacuum feeder 3 to prevent the toner mixture from clogging. The first back-flushing cleaning system 5 is used to clean the vacuum feeder 3 periodically.
[0023] Specifically, the blower component includes a blower 7 and a vacuum wire hose 8. One end of the vacuum wire hose 8 is fixedly connected to the output end of the blower 7, and the other end of the vacuum wire hose 8 is fixedly connected to the vacuum feeder 3.
[0024] In this embodiment, the blower 7 and the vacuum wire hose 8 are provided to allow gas to be introduced into the vacuum feeder 3.
[0025] Specifically, the transmission components include a buffer chamber 14, two manual pneumatic hammers 15, a vacuum feeding adapter 16, an air replenishment valve 17, and a feeding pipe 18. The top of the buffer chamber 14 is fixedly connected to the bottom of the dust-free feeding station 9. Each manual pneumatic hammer 15 is fixedly connected to the outer surface of the buffer chamber 14. The top of the vacuum feeding adapter 16 is fixedly connected to the bottom of the buffer chamber 14. One end of the feeding pipe 18 is connected to the vacuum feeding adapter 16, and the other end of the feeding pipe 18 is fixedly connected to one side surface of the vacuum feeder 3. One end of the air replenishment valve 17 is fixedly connected to the outer surface of the feeding pipe 18.
[0026] In this embodiment: the buffer chamber 14 is used to store the toner mixture, the air supply valve 17 is set to discharge the gas in the feed pipe 18, the manual pneumatic hammer 15 knocks and vibrates the material to make the toner mixture flow out smoothly, and the vacuum feed adapter 16 sucks the toner mixture out of the buffer chamber 14 by vacuum suction and transports it to the vacuum feeder 3 through the feed pipe 18.
[0027] Specifically, the filter components include a dust collection fan 11, a second back-flushing cleaning system 12, and a filter 13. The bottom of the filter 13 is fixedly connected to the top of the dust-free feeding station 9. One end of the second back-flushing cleaning system 12 is fixedly connected to the outer surface of one side of the filter 13, and one end of the dust collection fan 11 is fixedly connected to the top of the filter 13.
[0028] In this embodiment: the dust collection fan 11 delivers gas to the outside of the dust-free feeding station 9. The gas is filtered through the filter 13 to ensure that the toner mixture entering the buffer bin 14 does not contain impurities and dust particles, thereby improving the quality of the toner mixture. The second backflushing cleaning system 12 can prevent the filter 13 from clogging. The second backflushing cleaning system 12 periodically sends reverse airflow to the filter 13 to remove the dust particles attached to the filter 13, which can prevent the excessive accumulation of dust particles on the filter 13, thereby avoiding damage to the filter 13 due to clogging.
[0029] Specifically, a discharge valve 6 is fixedly connected to one side of the outer surface of the mixer 1, and a feeding opening and closing chamber door 10 is rotatably connected to one side of the outer surface of the dust-free feeding station 9.
[0030] In this embodiment: the discharge valve 6 is set to collect the mixed carbon powder mixture, and the feeding opening and closing hopper door 10 can be conveniently opened and closed to the dust-free feeding station 9.
[0031] During use, the toner mixture is fed into the dust-free feeding station 9. At this time, the dust collection fan 11 starts working, drawing in the dust-laden gas from the dust-free feeding station 9 and purifying it through the filter 13. When the dust on the filter 13 accumulates to a certain level, the second back-flushing cleaning system 12 automatically starts, sending a reverse airflow to the filter 13 to remove the dust particles adhering to it. After being filtered by the filter 13, the toner mixture falls into the buffer bin 14 for temporary storage. When the toner mixture in the buffer bin 14 accumulates to a certain level... When the quantity is measured, the manual pneumatic hammer 15 starts working to knock and vibrate the material, allowing the toner mixture to flow out smoothly. At the same time, the vacuum feed adapter 16 starts, using vacuum suction to draw the toner mixture out of the buffer bin 14 and transport it to the vacuum feeder 3 through the feed pipe 18. The blower 7 transmits gas to the vacuum feeder 3, and the automatic pneumatic hammer 4 knocks and vibrates the toner mixture. Then, the toner mixture is transported to the mixer 1 through the feeder 2 for mixing, and finally discharged through the discharge valve 6.
[0032] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to examples, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A dust-free feeding and mixing system, characterized in that, include: Mixer (1); A dust removal and dust collection component, comprising a dust removal component and a blower component, wherein the dust removal component is mounted on the mixer (1) and the blower component is mounted on the dust removal component; as well as The dust-free feeding component includes a dust-free feeding station (9), a transmission component, and a filter component. The filter component is installed on the dust-free feeding station (9), and the transmission component is installed on the dust-free feeding station (9) and the dust removal and collection component.
2. The dust-free feeding and mixing system as described in claim 1, characterized in that: The dust removal components include a feeder (2), a vacuum feeder (3), two automatic pneumatic hammers (4) and a first back-blowing cleaning system (5). One end of the feeder (2) is fixedly connected to the top of the mixer (1), and the bottom of the vacuum feeder (3) is fixedly connected to the other end of the feeder (2). Each of the automatic pneumatic hammers (4) is fixedly connected to the outer surface of the vacuum feeder (3), and one end of the first back-blowing cleaning system (5) is fixedly connected to one side of the outer surface of the vacuum feeder (3).
3. The dust-free feeding and mixing system as described in claim 2, characterized in that: The blower component includes a blower (7) and a vacuum wire hose (8). One end of the vacuum wire hose (8) is fixedly connected to the output end of the blower (7), and the other end of the vacuum wire hose (8) is fixedly connected to the vacuum feeder (3).
4. The dust-free feeding and mixing system as described in claim 3, characterized in that: The transmission components include a buffer bin (14), two manual pneumatic hammers (15), a vacuum feeding adapter (16), an air replenishment valve (17), and a feeding pipe (18). The top of the buffer bin (14) is fixedly connected to the bottom of the dust-free feeding station (9). Each manual pneumatic hammer (15) is fixedly connected to the outer surface of the buffer bin (14). The top of the vacuum feeding adapter (16) is fixedly connected to the bottom of the buffer bin (14). One end of the feeding pipe (18) is connected to the vacuum feeding adapter (16), and the other end of the feeding pipe (18) is fixedly connected to one side surface of the vacuum feeder (3). One end of the air replenishment valve (17) is fixedly connected to the outer surface of the feeding pipe (18).
5. The dust-free feeding and mixing system as described in claim 4, characterized in that: The filter components include a dust collection fan (11), a second back-blowing cleaning system (12), and a filter (13). The bottom of the filter (13) is fixedly connected to the top of the dust-free feeding station (9). One end of the second back-blowing cleaning system (12) is fixedly connected to the outer surface of one side of the filter (13). One end of the dust collection fan (11) is fixedly connected to the top of the filter (13).
6. The dust-free feeding and mixing system as described in claim 5, characterized in that: A discharge valve (6) is fixedly connected to one side of the outer surface of the mixer (1), and a feeding opening and closing chamber door (10) is rotatably connected to one side of the outer surface of the dust-free feeding station (9).