Adjustable auxiliary positioning welding head mounting structure for welding

By designing an adjustable auxiliary positioning welding head installation structure, the problems of welding head position adjustment and plate positioning were solved, realizing multi-position adjustment of the welding head and stable positioning of the plate, thus improving welding quality.

CN223643057UActive Publication Date: 2025-12-09LUOYANG BOTA HEAVY IND MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202423242672.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-09
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

The existing fixed welding head structure cannot adjust the position of the welding torch, which makes it difficult to use in multiple positions and makes it impossible to position the steel plate to be welded, thus affecting the welding quality.

Method used

An adjustable auxiliary positioning welding head mounting structure was designed, comprising a support frame, a rotating mounting part, a movable support part, a lifting adjustment part, and a synchronous positioning mechanism. The rotating mounting part and the movable support part enable multi-position adjustment of the welding head, and the synchronous positioning mechanism is used to press and position the plate to be welded.

Benefits of technology

It enables multi-position adjustment of the welding head and stable positioning of the plate to be welded, thereby improving the multi-position welding capability and welding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of welding head mounting structures, in particular to an adjustable auxiliary positioning welding head mounting structure for welding, which comprises a bearing frame, a rotary mounting part, a movable bearing part, a lifting adjusting part, a synchronous positioning mechanism, a mounting bracket and a welding head seat, the rotary mounting part is mounted on the bearing frame and is connected with the bearing frame; a movable bearing part is mounted on the lower side of the rotary mounting part, a synchronous positioning mechanism for compressing and positioning a workpiece is mounted on the movable bearing part, and the lifting adjusting part is mounted on the synchronous positioning mechanism and is connected with the synchronous positioning mechanism through a bolt; in the specific use process, the position of the welding machine head can be adjusted, it is guaranteed that the welding gun head on the welding machine head can meet the use requirement for multi-position welding, and meanwhile the workpiece pressing and positioning mechanism is additionally arranged to guarantee the stability of a plate to be welded in the welding process.
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Description

Technical Field

[0001] This utility model relates to the field of welding head mounting structure, and in particular to an adjustable auxiliary positioning welding head mounting structure for welding. Background Technology

[0002] The crane beam is a key component used to support and suspend cranes. It is typically made of steel plates, possessing high strength and corrosion resistance, and capable of withstanding large loads and shear forces. During production, the crane beam requires welding of its components using gantry welding equipment. However, existing gantry welding equipment features a fixed welding head structure, with the welding torch directly mounted on the welding head structure. This presents the following problems when welding the steel plates of the crane beam:

[0003] 1. The existing fixed welding head structure cannot adjust the position and angle of the welding torch head, which has defects in actual use and cannot guarantee the welding multi-position requirements.

[0004] 2. The existing fixed welding head structure cannot position the steel plate to be welded when the welding torch head is driven to perform welding operations, which affects the welding quality. Utility Model Content

[0005] The main purpose of this invention is to provide an adjustable auxiliary positioning welding head mounting structure for welding. In practical use, this invention can adjust the position of the welding head to ensure that the welding torch on the welding head can meet the needs of welding multiple positions. At the same time, a workpiece clamping and positioning mechanism is added to ensure the stability of the plate to be welded during welding.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An adjustable auxiliary positioning welding head mounting structure includes a support frame, a rotating mounting part, a movable support part, a lifting adjustment part, a synchronous positioning mechanism, a mounting bracket, and a welding head base. The rotating mounting part is mounted on and connected to the support frame. The movable support part is mounted on the lower side of the rotating mounting part, and a synchronous positioning mechanism for pressing and positioning the workpiece is mounted on the movable support part. The lifting adjustment part is mounted on the synchronous positioning mechanism and connected to the synchronous positioning mechanism by bolts. A mounting bracket is mounted on the lifting adjustment part, and the welding head base is mounted on the mounting bracket and fixedly connected to the mounting bracket.

[0008] The rotating mounting part includes a mounting sleeve, a mounting shaft, a mounting bracket, and a connecting plate; the mounting sleeve is fixedly mounted on the bearing frame; the mounting sleeve has a mounting cavity, and the mounting shaft is mounted in the mounting cavity of the mounting sleeve via a bearing; a mounting bracket is fixedly mounted on the bottom of the mounting shaft; and a connecting plate is fixedly connected to the mounting bracket.

[0009] The movable support unit includes a guide rail support, a supporting guide rail, a slider, and a movable support; the guide rail support is fixedly installed on the lower side of the mounting bracket; a supporting guide rail is installed on the guide rail support, and the slider is slidably engaged with the supporting guide rail; a movable support is installed on the slider, and the movable support is connected to the slider by bolts.

[0010] The synchronous positioning mechanism includes a mounting support frame, a connecting arm, a pressure roller seat, and a pressure roller body. The mounting support frame is mounted on a movable support, and a connecting arm is mounted on the lower part of the mounting support frame. A pressure roller seat is mounted on the connecting arm, and a pressure roller shaft is mounted on the pressure roller seat. The pressure roller body is disposed on the pressure roller shaft and is in rotatable contact with the pressure roller shaft.

[0011] Furthermore, the mounting support frame is an L-shaped structural frame.

[0012] The lifting and adjusting part includes a support frame, a drive motor assembly, a lead screw body, and a threaded sleeve. The inner side of the support frame is mounted on a mounting support frame. The drive motor assembly is mounted on the top of the support frame. The power output end of the drive motor assembly is connected to the lead screw body. The threaded sleeve has a threaded through hole and is mounted on the lead screw body through the threaded through hole. The inner side of the threaded sleeve slides in contact with the outer side of the support frame. The mounting bracket is mounted on the threaded sleeve.

[0013] The beneficial effects of this utility model are as follows: The overall structural design of the adjustable auxiliary positioning welding head mounting structure of this utility model is scientific, and it has the following advantages and features in specific installation and use:

[0014] 1. The adjustable auxiliary positioning welding head can be adjusted in multiple positions. When in use, the rotation angle of the mounting bracket can be adjusted by adjusting the mounting bushing and mounting shaft in the rotating mounting part. At the same time, the moving support in the moving bearing part can be adjusted laterally on the support guide rail by the slider. The drive motor in the lifting adjustment part can drive the lead screw to rotate, which drives the threaded sleeve to rise and fall. The rising and falling of the threaded sleeve can drive the mounting bracket, the welding head base and the welding gun head installed on it to rise and fall.

[0015] 2. It can achieve the clamping and positioning of the plate to be welded; When the adjustable auxiliary positioning welding head installation structure of this utility model is in use, the synchronous positioning mechanism installed on the movable support can clamp the plate to be welded through the pressure roller body on its lower side to ensure the stability of the plate to be welded during the welding process, thereby ensuring the stability and consistency of the butt joint gap and meeting the welding operation effect. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of the adjustable auxiliary positioning welding head mounting structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the rotating mounting part in this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the movable support part in this utility model;

[0019] Figure 4 This is a schematic diagram of the synchronous positioning mechanism in this utility model;

[0020] Figure 5 This is a schematic diagram of the lifting and adjusting part in this utility model;

[0021] The numbers in the diagram are as follows: 1-Bearing frame, 2-Rotating mounting part, 3-Moving bearing part, 4-Lifting and adjusting part, 5-Synchronous positioning mechanism, 6-Mounting bracket, 7-Welding head seat; 21-Mounting bushing, 22-Mounting shaft, 23-Mounting bracket, 24-Connecting plate; 31-Guide rail support, 32-Supporting guide rail, 33-Slider, 34-Moving support; 41-Bearing frame, 42-Drive motor assembly, 43-Screw rod body, 44-Threaded sleeve; 51-Mounting support frame, 52-Connecting arm, 53-Pressure roller seat, 54-Pressure roller body. Detailed Implementation

[0022] Specific Embodiment 1: To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that when an element is referred to as "fixed to" or "set on" another element, it can be directly or indirectly connected to the other element. When an element is referred to as "connected to" another element, it can be directly or indirectly connected to the other element. The terms "left" and "right" used in this application to indicate orientation are based on the specific structure shown in the accompanying drawings and do not constitute a limitation on the structure.

[0023] As per the specification attached to this utility model Figure 1As shown, to address the problems of existing welding head structures being unable to drive the welding torch head for multi-position adjustments and unable to clamp and position the plate during welding, thus affecting welding quality, this utility model designs and provides an adjustable auxiliary positioning welding head mounting structure, comprising: a support frame 1, a rotating mounting part 2, a movable support part 3, a lifting adjustment part 4, a synchronous positioning mechanism 5, a mounting bracket 6, and a welding head base 7; wherein, the support frame 1 supports the rotating mounting part 2; the rotating mounting part 2 drives the movable support part 3 to rotate; during installation, the rotating mounting part... 2. The rotating mounting part 2 is installed on the support frame 1 and connected to the support frame 1; a movable support part 3 is installed on the lower side of the rotating mounting part 2. The movable support part 3 is used to drive the synchronous positioning mechanism 5 and the lifting adjustment part 4 to move and adjust. The synchronous positioning mechanism 5 for pressing and positioning the workpiece is installed on the movable support part 3. The lifting adjustment part 4 is installed on the synchronous positioning mechanism 5 and connected to the synchronous positioning mechanism 5 by bolts. The lifting adjustment part 4 is used to drive the welding head seat 7 to move and adjust. A mounting bracket 6 is installed on the lifting adjustment part 4. The welding head seat 7 is installed on the mounting bracket 6 and fixedly connected to the mounting bracket 6.

[0024] As per the specification attached to this utility model Figure 2 As shown, the rotary mounting part 2 for rotating and adjusting the movable bearing part 3 includes a mounting bushing 21, a mounting shaft 22, a mounting bracket 23, and a connecting plate 24; wherein, the mounting bushing 21 is used to mount and support the mounting shaft 22.

[0025] It is fixedly installed on the bearing frame 1; an installation cavity is provided in the installation sleeve 21, and the installation shaft 22 is installed in the installation cavity position in the installation sleeve 21 through the bearing; an installation bracket 23 is fixedly installed and connected to the bottom of the installation shaft 22; a connecting plate 24 to increase the connection strength is fixedly connected to the installation bracket 23.

[0026] As per the specification attached to this utility model Figure 3 As shown, the movable support part 3, used to drive the synchronous positioning mechanism 5 and the lifting adjustment part 4 to move and adjust, includes a guide rail support 31, a support guide rail 32, a slider 33, and a movable support 34; wherein, the guide rail support 31 is used to install the support guide rail 32; during installation, the guide rail support 31 is fixedly installed on the lower side of the mounting bracket 23; the support guide rail 32 is fixedly installed on the guide rail support 31, and the slider 33 is slidably engaged with the support guide rail 32; the movable support 34 is installed on the slider 33, wherein the movable support 34 is connected to the slider 33 by bolts.

[0027] As per the specification attached to this utility model Figure 4As shown, the synchronous positioning mechanism 5 for pressing and positioning the plate to be welded includes a mounting support frame 51, a connecting arm 52, a pressure roller seat 53, and a pressure roller body 54. The mounting support frame 51 is an L-shaped frame structure and is used to support the connecting arm 52. During installation, the mounting support frame 51 is mounted on a movable support 34, and the connecting arm 52 is mounted on the lower part of the mounting support frame 51. The pressure roller seat 53, which supports the pressure roller body 54, is mounted on the connecting arm 52. A pressure roller shaft is mounted on the pressure roller seat 53, and the pressure roller body 54 is disposed on the pressure roller shaft and rotates in contact with the pressure roller shaft.

[0028] As per the specification attached to this utility model Figure 5 As shown, the lifting adjustment part 4, used to adjust the lifting displacement of the mounting bracket 6 and the welding head seat 7, includes a support frame 41, a drive motor assembly 42, a lead screw body 43, and a threaded sleeve 44. The support frame 41 is used to mount the drive motor assembly 42 and guide the threaded sleeve 44. During installation, the inner side of the support frame 41 is mounted on the mounting support frame 51. The drive motor assembly 42, which drives the lead screw body 43 to rotate in both directions, is mounted on the top of the support frame 41. The power output end of the drive motor assembly 42 is connected to the lead screw body 43 and drives the lead screw body 43 to rotate. A threaded through hole adapted to the external thread of the lead screw body 43 is opened on the threaded sleeve 44, and the threaded sleeve 44 is mounted on the lead screw body 43 through the threaded through hole. The inner side of the threaded sleeve 44 slides in contact with the outer side of the support frame 41. The mounting bracket 6 for mounting the welding head seat 7 is mounted on the threaded sleeve 44.

[0029] The installation and use process of the adjustable auxiliary positioning welding head mounting structure of this utility model is as follows:

[0030] I. The installation process is as follows:

[0031] First, the installer can install the two rotating mounting parts. Specifically, the mounting sleeve 21 can be fixedly installed on the bearing frame 1. A mounting cavity is provided inside the mounting sleeve 21, and the mounting shaft 22 is installed in the mounting cavity position inside the mounting sleeve 21 via bearings. A mounting bracket 23 is fixedly installed at the bottom of the mounting shaft 22. A connecting plate 24 is fixedly installed on the mounting bracket 23. Then, the movable bearing part 3 is installed on the mounting bracket 23. The guide rail support 31 is fixedly installed on the lower part of the mounting bracket 23. A support guide rail 32 is fixedly installed on the guide rail support 31, and the slider 33 is slidably engaged with the support guide rail 32. A movable support 34 is installed on the slider 33 via connecting bolts. Then, the mounting support frame 51 is installed on the movable support 34. A connecting arm 52 is installed at the lower part; a pressure roller seat 53 is installed on the connecting arm 52, and a pressure roller shaft is installed on the pressure roller seat 53. The pressure roller body 54 is rotatably mounted on the pressure roller shaft. Then, the lifting adjustment part 4 is installed. The inner side of the bearing frame 41 can be installed on the mounting support frame 51 by bolts. A drive motor set 42 that drives the lead screw body 43 to rotate in both directions is installed on the top of the bearing frame 41. The power output end of the drive motor set 42 drives the lead screw body 43 to rotate. The threaded sleeve 44 is installed on the lead screw body 43 through a threaded through hole. The inner side of the threaded sleeve 44 slides in contact with the outer side of the bearing frame 41. The mounting bracket 6 is installed on the threaded sleeve 44. The welding head seat 7 is installed on the mounting bracket 6. Finally, the welding gun head can be installed on the welding head seat 7. Thus, the installation process of this utility model is completed.

[0032] II. In practical use, the operator can rotate the mounting shaft 22 within the mounting sleeve 21 to rotate the mounting bracket 23. The mounting bracket 23 can then rotate the movable bearing part 3 mounted on it. The movable bearing part 3 can then adjust the rotation angle of the lifting adjustment part 4 and the synchronous positioning mechanism 5. At this time, the welding head seat 7 and the welding torch head on the lifting adjustment part 4 can achieve rotation angle adjustment. Simultaneously, the operator can push the movable support 34 to make the slider 33 slide on the support guide rail 32. At this time, the movable support 34 can adjust the lateral displacement of the lifting adjustment part 4 and the synchronous positioning mechanism 5. The operator can control the drive motor group 42 in the lifting adjustment part 4 to work, and the drive motor group 42 drives the wire... Rotating the rod body 43, the forward and reverse rotation of the lead screw body 43 can drive the threaded sleeve 44 on it to rise and fall. During the rising and falling of the threaded sleeve 44, the mounting bracket 6 and the welding head seat 7 can be adjusted to rise and fall. It should be noted that this utility model can be installed on a lifting device on a gantry frame. The lifting device can drive the entire application to move downward. When the entire application moves downward, the mounting support frame 51 in the synchronous positioning mechanism 5 can drive the pressure roller seat 53 and pressure roller body 54 to move downward through the connecting arm 52. When the pressure roller body 54 moves downward to contact the upper part of the plate to be welded, the pressure roller body 54 can press and position the plate to be welded, thereby ensuring that the plate to be welded will not vibrate during the welding operation, ensuring the stability of the butt weld, and thus ensuring the welding effect. The above shows and describes the basic principle, main features and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of this utility model as claimed.

Claims

1. An adjustable auxiliary positioning welding head mounting structure for welding, characterized in that, The assembly includes a support frame (1), a rotating mounting part (2), a movable support part (3), a lifting adjustment part (4), a synchronous positioning mechanism (5), a mounting bracket (6), and a welding head base (7). The rotating mounting part (2) is mounted on the support frame (1) and connected to it. The movable support part (3) is mounted on the lower side of the rotating mounting part (2), and the synchronous positioning mechanism (5) for pressing and positioning the workpiece is mounted on the movable support part (3). The lifting adjustment part (4) is mounted on the synchronous positioning mechanism (5) and connected to it by bolts. The mounting bracket (6) is mounted on the lifting adjustment part (4), and the welding head base (7) is mounted on the mounting bracket (6) and fixedly connected to it.

2. The adjustable auxiliary positioning welding head mounting structure for welding according to claim 1, characterized in that, The rotating mounting part (2) includes a mounting bushing (21), a mounting shaft (22), a mounting bracket (23), and a connecting plate (24); the mounting bushing (21) is fixedly mounted on the bearing frame (1); a mounting cavity is provided inside the mounting bushing (21), and the mounting shaft (22) is mounted in the mounting cavity position inside the mounting bushing (21) by bearings; a mounting bracket (23) is fixedly mounted at the bottom of the mounting shaft (22); and a connecting plate (24) is fixedly connected to the mounting bracket (23).

3. The adjustable auxiliary positioning welding head mounting structure for welding according to claim 1, characterized in that, The movable support unit (3) includes a guide rail support (31), a support guide rail (32), a slider (33), and a movable support (34); the guide rail support (31) is fixedly installed on the lower side of the mounting bracket (23); the support guide rail (32) is installed on the guide rail support (31), and the slider (33) is slidably engaged on the support guide rail (32); the movable support (34) is installed on the slider (33), and the movable support (34) is connected to the slider (33) by bolts.

4. The adjustable auxiliary positioning welding head mounting structure for welding according to claim 3, characterized in that, The synchronous positioning mechanism (5) includes a mounting support frame (51), a connecting arm (52), a pressure roller seat (53), and a pressure roller body (54). The mounting support frame (51) is mounted on a movable support (34), and the connecting arm (52) is mounted on the lower part of the mounting support frame (51). The pressure roller seat (53) is mounted on the connecting arm (52), and the pressure roller shaft is mounted on the pressure roller seat (53). The pressure roller body (54) is disposed on the pressure roller shaft and is in rotatable contact with the pressure roller shaft.

5. The adjustable auxiliary positioning welding head mounting structure for welding according to claim 4, characterized in that, The mounting support frame (51) is an L-shaped structural frame.

6. The adjustable auxiliary positioning welding head mounting structure for welding according to claim 4, characterized in that, The lifting adjustment part (4) includes a support frame (41), a drive motor assembly (42), a lead screw body (43), and a threaded sleeve (44). The drive motor assembly (42) is installed on the top of the support frame (41). The power output end of the drive motor assembly (42) is connected to the lead screw body (43). The threaded sleeve (44) has a threaded through hole and is installed on the lead screw body (43) through the threaded through hole. The inner side of the threaded sleeve (44) slides in contact with the outer side of the support frame (41). The mounting bracket (6) is installed on the threaded sleeve (44).