Multi-station plane digital printer

By designing a multi-station flatbed digital printer, the technical problems existing in the prior art are solved by utilizing the coordinated work of multiple mechanisms of the machine, realizing the continuous printing of multiple individual objects and improving printing efficiency and quality.

CN223644502UActive Publication Date: 2025-12-09HANGZHOU SAISHUN DIGITAL TECH CO LTD
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Patent Information

Application Number
CN202520191091.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2025-12-09
Estimated Expiration
2035-02-07

AI Technical Summary

Technical Problem

Existing digital printers are complex to operate, inefficient, and have difficulty guaranteeing print quality when printing single objects.

Method used

A multi-station flatbed digital printer was designed, comprising a frame, a printhead, a printhead cleaning mechanism, a longitudinal moving mechanism, a transverse moving mechanism, a rotating transport mechanism, and a lifting mechanism. Through the coordinated action of these mechanisms, the printhead can be moved, the tray can be rotated, and the height can be adjusted, enabling the sequential printing of multiple individual objects.

Benefits of technology

It improves the printing efficiency and quality of individual objects, is easy to operate, and is suitable for continuous printing of multiple individual objects, making it practical and widely applicable.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-station plane digital printer which comprises a rack, a printer head, a nozzle cleaning mechanism, a longitudinal moving mechanism, a transverse moving mechanism, a rotary consignment mechanism and a lifting mechanism, the printer head is mounted on the transverse moving mechanism, the transverse moving mechanism is mounted on the longitudinal moving mechanism, the transverse moving mechanism and the longitudinal moving mechanism drive the printer head to move, a printer head mounting seat is mounted on the transverse moving mechanism, and the printer head is mounted on the printer head mounting seat; the rotating mechanism drives the rotating consignment mechanism to move up and down, the rotating mechanism is matched with the longitudinal moving mechanism and the transverse moving mechanism, printing operation of objects on the trays is completed under the action of the printer head, and meanwhile circulating printing operation of a plurality of single objects is achieved through rotating arrangement of the trays.
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Description

Technical Field

[0001] This utility model relates to a multi-station flatbed digital printer. Background Technology

[0002] Digital printers are mainly used for printing on the surface of objects, creating patterns such as text, designs, and colors. While there are many types of digital printers available, most can only print long sheets of material continuously. Although they can print on individual objects, the operation is very complex, requiring continuous manual intervention, making continuous printing difficult. Therefore, work efficiency is limited, and the print quality is hard to guarantee. Thus, there is a need to develop a new type of digital printer. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a multi-station flatbed digital printer that is easy to use, simple to operate, and can complete the sequential printing of multiple individual objects, thereby improving the printing efficiency of individual objects. It is practical and widely used.

[0004] To solve the above problems, the present invention adopts the following technical solution:

[0005] A multi-station flatbed digital printer includes a frame, a printhead, a printhead cleaning mechanism, a longitudinal moving mechanism, a transverse moving mechanism, a rotating transport mechanism, and a lifting mechanism.

[0006] The print head is mounted on a horizontal moving mechanism, which is mounted on a vertical moving mechanism. The horizontal and vertical moving mechanisms drive the print head to move. A print head mounting base is mounted on the horizontal moving mechanism, and the print head is mounted on the print head mounting base.

[0007] Preferably, the lifting mechanism drives the rotating transport mechanism to move up and down. The rotating transport mechanism includes multiple pallets, multiple pallet supports, a support mounting plate, and a rotary motor. The pallets are mounted on the pallet supports, and the pallet supports are mounted on the support mounting plate. The pallets are arranged in a ring. The lower end of the support mounting plate is provided with a gear ring structure. The rotary motor is equipped with a rotary gear, which meshes with the gear ring structure. The rotary motor drives the gear ring structure, the support mounting plate, the pallet supports, and the pallets to rotate through the rotary gear.

[0008] Preferably, the rotary motor is equipped with a rotary gear or a reduction mechanism, which is connected to the gear ring structure. The rotary motor drives the gear ring structure to rotate through the rotary gear or reduction mechanism.

[0009] Preferably, the lateral movement mechanism includes a lateral guide rail, a double pulley, and a lateral transmission motor. Side plate one and side plate two are respectively installed at both ends of the lateral guide rail. A pulley three is installed on side plate one, and an upper mounting plate and a lower mounting plate are installed on side plate two. The double pulley is installed on the upper and lower mounting plates, and the lateral transmission motor is installed on the lower mounting plate. A pulley two is installed at one end of the lateral transmission motor, and the pulley two is connected to the double pulley. The lateral transmission motor drives the double pulley to rotate via pulley two.

[0010] Preferably, the transverse guide rail is provided with a through hole, and a second synchronous belt is provided in the through hole. The second synchronous belt connects a third pulley and a double pulley. The printer head mounting base is installed on the transverse guide rail and is connected to the second synchronous belt. The double pulley drives the printer head mounting base to move along the transverse guide rail through the second synchronous belt.

[0011] Preferably, the longitudinal moving mechanism includes a longitudinal transmission motor, a transmission rod, a first longitudinal guide rail, a second longitudinal guide rail, and a slider. Both ends of the first and second longitudinal guide rails are equipped with pulleys, and a synchronous belt connects the pulleys of the first longitudinal guide rail and the pulleys of the second longitudinal guide rail.

[0012] Preferably, one of the pulleys of the first longitudinal guide rail and one of the pulleys of the second longitudinal guide rail are connected to a transmission rod. The longitudinal transmission motor drives the pulley to rotate through the transmission rod, and the pulley drives the synchronous belt to rotate. A slider is installed on both the first and second longitudinal guide rails. The slider is connected to the synchronous belt, and the synchronous belt drives the slider to move. The transverse guide rail is installed on the slider.

[0013] Preferably, the lifting mechanism includes a base plate, a lifting machine, and a mounting base. The lifting machine is mounted on the mounting base, and the upper end of the lifting machine is connected to the base plate. A gear ring mounting base is mounted on the base plate, and the gear ring structure is mounted on the gear ring mounting base.

[0014] The beneficial effects of this utility model are:

[0015] 1. Through the action of the horizontal and vertical moving mechanisms, the printer head can move horizontally and vertically, and the printing operation at different positions on the surface of the object can be completed by moving it.

[0016] 2. The rotating transport mechanism enables the pallet to rotate, and the multiple pallets facilitate the loading, printing, and unloading of printed objects, achieving continuous printing without stopping the machine and improving production efficiency.

[0017] 3. The lifting mechanism allows for adjustment of the height of the tray and the object, thereby controlling the distance between the object and the printer head to meet the printing needs of objects of different thicknesses or styles.

[0018] 4. The tray structure facilitates flat printing of objects, and the use of multiple trays enables continuous printing of multiple single objects, thus improving production efficiency.

[0019] 5. It is easy to use and simple to operate, and can complete the sequential printing of multiple individual objects, which is beneficial to improving the printing efficiency of individual objects. It is practical and widely used. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below, but this is not a limitation on the protection scope of this utility model.

[0021] Figure 1 This is a schematic diagram of the printer head mounting base of this utility model;

[0022] Figure 2 This is a schematic diagram of the installation of the longitudinal moving mechanism of this utility model;

[0023] Figure 3 This is a schematic diagram of the installation of the lateral moving mechanism of this utility model;

[0024] Figure 4 This is a schematic diagram of the rotating transport mechanism of this utility model;

[0025] Figure 5 This is a schematic diagram of the lifting mechanism structure of this utility model;

[0026] Figure 6 This is a schematic diagram illustrating the usage state of the tray according to this utility model;

[0027] Figure 7 This is a schematic diagram of the structure of this utility model.

[0028] Figure 8 This is a schematic diagram of the rotating transport mechanism in three working positions according to this utility model;

[0029] Figure 9 This is a schematic diagram of the rotating transport mechanism in four working positions according to this utility model;

[0030] Figure 10 This is a schematic diagram of the rotating transport mechanism in six working positions according to this utility model;

[0031] Figure 11 This is a schematic diagram of the rotating transport mechanism according to Embodiment 2 of this utility model;

[0032] Figure 12 This is a schematic diagram of the printer head installation of this utility model.

[0033] The components are as follows: 1. Frame, 2. Printer head mounting base, 3. Printer head cleaning mechanism mounting base, 4. Longitudinal moving mechanism, 5. Lateral moving mechanism, 6. Through hole, 7. Lateral guide rail, 8. Side plate one, 9. Pulley three, 10. Longitudinal drive motor, 11. Drive rod, 12. Longitudinal guide rail one, 13. Synchronous belt one, 14. Slider, 15. Longitudinal guide rail two, 16. Side plate two, 17. Upper mounting plate, 18. Lower mounting plate, 19. Double pulley, 20. Pulley two, 21. Lateral drive motor, 22. Tray, 23. Tray bracket, 24. Bracket mounting plate, 25. Gear ring structure, 26. Rotary gear, 27. Rotary motor, 28. Gear ring mounting base, 29. Base plate, 30. Lifting mechanism, 31. Mounting base, 32. Synchronous belt two, 33. Printer head. Detailed Implementation

[0034] See Figures 1 to 7 The multi-station flatbed digital printer shown includes a frame 1, a printhead 33, a printhead cleaning mechanism (not shown), a longitudinal moving mechanism 4, a transverse moving mechanism 5, a rotating transport mechanism, and a lifting mechanism. The printhead, printhead cleaning mechanism, longitudinal moving mechanism 4, transverse moving mechanism 5, rotating transport mechanism, and lifting mechanism are all mounted on the frame.

[0035] Furthermore, the print head is mounted on a horizontal moving mechanism, which is mounted on a vertical moving mechanism. The horizontal and vertical moving mechanisms drive the print head to move. A print head mounting base is mounted on the horizontal moving mechanism, and the print head is mounted on the print head mounting base.

[0036] Furthermore, the nozzle cleaning mechanism mounting base is mounted on the frame 1, and the nozzle cleaning mechanism is mounted on the nozzle cleaning mechanism mounting base.

[0037] Furthermore, the lifting mechanism drives the rotating transport mechanism to move up and down. The rotating transport mechanism includes multiple pallets 22, multiple pallet supports 23, a support mounting plate 24, and a rotary motor 27. The pallets 22 are mounted on the pallet supports 23, and the pallet supports 23 are mounted on the support mounting plate 24. The pallets are arranged in a ring. The lower end of the support mounting plate is provided with a gear ring structure 25. The rotary motor 27 is equipped with a rotary gear 26, which meshes with the gear ring structure 25. The rotary motor drives the gear ring structure, the support mounting plate, the pallet supports, and the pallets to rotate through the rotary gear.

[0038] Furthermore, the lateral movement mechanism includes a lateral guide rail 7, a double pulley 19, and a lateral transmission motor 21. Side plates 1-8 and 2-16 are respectively installed at both ends of the lateral guide rail 7. A pulley 3-9 is installed on the side plate 1-8. An upper mounting plate 17 and a lower mounting plate 18 are installed on the side plate 2-16. The double pulley 19 is installed on the upper and lower mounting plates. The lateral transmission motor 21 is installed on the lower mounting plate 18. A pulley 2-20 is installed at one end of the lateral transmission motor. The pulley 2-20 is connected to the double pulley 19. The lateral transmission motor drives the double pulley to rotate through the pulley 2-2.

[0039] Furthermore, the transverse guide rail is provided with a through hole 6, and a second synchronous belt 32 is provided in the through hole 6. The second synchronous belt connects a third pulley 9 and a double pulley 19. The printer head mounting seat 2 is installed on the transverse guide rail. The printer head mounting seat is connected to the second synchronous belt. The double gear drives the printer head mounting seat to move along the transverse guide rail through the second synchronous belt.

[0040] Furthermore, the longitudinal moving mechanism includes a longitudinal transmission motor 10, a transmission rod 11, a longitudinal guide rail 12, a longitudinal guide rail 2 15, and a slider 14. Both ends of the longitudinal guide rail 12 and the longitudinal guide rail 2 15 are equipped with pulleys (not shown). A synchronous belt 13 is connected between the pulleys of the longitudinal guide rail 1 and the pulleys of the longitudinal guide rail 2.

[0041] Furthermore, one of the pulleys of the longitudinal guide rail 12 and the longitudinal guide rail 2 15 are connected to the transmission rod. The longitudinal transmission motor drives the pulley to rotate through the transmission rod, and the pulley drives the synchronous belt to rotate. A slider 14 is installed on both the longitudinal guide rail 1 and the longitudinal guide rail 2. The slider 14 is connected to the synchronous belt, and the synchronous belt drives the slider to move. The transverse guide rail is installed on the slider.

[0042] Furthermore, the lifting mechanism includes a base plate 29, a lifting mechanism 30, and a mounting base 31. The lifting mechanism 30 is mounted on the mounting base 31, and the upper end of the lifting mechanism 30 is connected to the base plate 29. A gear ring mounting base 28 is mounted on the base plate 29, and the gear ring structure 25 is mounted on the gear ring mounting base 28.

[0043] Furthermore, the mounting base is mounted on the frame.

[0044] Furthermore, during implementation, the elevator can be replaced by structures with lifting functions such as cylinders, pneumatic rods, and hydraulic cylinders.

[0045] Furthermore, the surface of the tray has a flat structure.

[0046] Furthermore, the size of the tray can be adjusted as needed.

[0047] Furthermore, the positions of the rotating mechanism and the lifting mechanism can be adjusted as needed.

[0048] Furthermore, the printer in this application is also equipped with an ink supply mechanism and a printer control system during use, and the printer control system controls the printer's operation.

[0049] The printer head and printhead cleaning mechanism described in this utility model are conventional structures, so they will not be described in detail.

[0050] Example 2: Figure 11 As shown, the rotary motor, gear ring structure, gear ring mounting base, and rotary gear are redesigned. A reduction mechanism is installed on the rotary motor, the gear ring structure is designed as an external gear ring, and the bracket mounting plate is installed on the gear ring structure. The rotary motor drives the gear ring structure and the bracket mounting plate to rotate through the reduction mechanism.

[0051] During printing, the operator lays or places the object on the tray. The rotary motor drives the gear ring structure, bracket mounting plate, tray bracket, and tray to rotate at a certain angle via a rotary gear. When the tray moves to the set position (usually the lower end of the horizontal guide rail) or the motor rotates a certain number of times, the rotary motor stops working. Then, the print head moves along the horizontal guide rail, vertical guide rail one, and vertical guide rail two under the action of the vertical drive motor and horizontal drive motor. During the movement, the print head completes the printing operation on the object on the tray. After printing is completed, the print head resets, and then the rotary motor drives the tray to move. The next tray carrying the object moves to the position of the tray where the printed object is located, thus completing the printing operation for the next object. This process is repeated.

[0052] like Figure 8-10 As shown, during implementation, the rotating transport mechanism can be configured with different numbers of workstations, such as three, four, or six.

[0053] like Figure 12 As shown, install the printer head onto the printer head mounting bracket.

[0054] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions conceived without inventive effort should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope defined in the claims.

Claims

1. A multi-station flatbed digital printer, characterized in that: It includes a frame, printer head, printhead cleaning mechanism, longitudinal moving mechanism, lateral moving mechanism, rotating transport mechanism, and lifting mechanism; The print head is mounted on a horizontal moving mechanism, which is mounted on a vertical moving mechanism. The horizontal and vertical moving mechanisms drive the print head to move. A print head mounting base is mounted on the horizontal moving mechanism, and the print head is mounted on the print head mounting base. The lifting mechanism drives the rotating transport mechanism to move up and down. The rotating transport mechanism includes multiple pallets, multiple pallet supports, a support mounting plate, and a rotary motor. The pallets are mounted on the pallet supports, and the pallet supports are mounted on the support mounting plate. The pallets are arranged in a ring. The lower end of the support mounting plate is provided with a toothed ring structure. The rotary motor drives the toothed ring structure, the support mounting plate, the pallet supports, and the pallets to rotate.

2. A multi-station flatbed digital printer according to claim 1, characterized in that: The rotary motor is equipped with a rotary gear or a reduction mechanism, which is connected to the gear ring structure. The rotary motor drives the gear ring structure to rotate through the rotary gear or reduction mechanism.

3. A multi-station flatbed digital printer according to claim 1, characterized in that: The lateral movement mechanism includes a lateral guide rail, a double pulley system, and a lateral drive motor. Side plate one and side plate two are respectively mounted at both ends of the lateral guide rail. A pulley three is mounted on side plate one, and an upper mounting plate and a lower mounting plate are mounted on side plate two. The double pulley system is mounted on the upper and lower mounting plates, and the lateral drive motor is mounted on the lower mounting plate. A pulley two is mounted at one end of the lateral drive motor, and the pulley two is connected to the double pulley system. The lateral drive motor drives the double pulley system to rotate via pulley two. The transverse guide rail has a through hole, and a second synchronous belt is installed in the through hole. The second synchronous belt connects a third pulley and a double pulley. The printer head mounting base is installed on the transverse guide rail and is connected to the second synchronous belt. The double pulley drives the printer head mounting base to move along the transverse guide rail through the second synchronous belt.

4. A multi-station flatbed digital printer according to claim 3, characterized in that: The longitudinal moving mechanism includes a longitudinal transmission motor, a transmission rod, a longitudinal guide rail one, a longitudinal guide rail two, and a slider. Both ends of the longitudinal guide rail one and the longitudinal guide rail two are equipped with pulleys one, and a synchronous belt one is connected between the pulleys one of the longitudinal guide rail one and the pulleys one of the longitudinal guide rail two. One of the pulleys on the first longitudinal guide rail and one of the pulleys on the second longitudinal guide rail are connected to a transmission rod. The longitudinal transmission motor drives the pulley to rotate through the transmission rod, and the pulley drives the synchronous belt to rotate. A slider is installed on both the first and second longitudinal guide rails. The slider is connected to the synchronous belt, and the synchronous belt drives the slider to move. The transverse guide rail is installed on the slider.

5. A multi-station flatbed digital printer according to claim 3, characterized in that: The lifting mechanism includes a base plate, a lifting machine, and a mounting base. The lifting machine is mounted on the mounting base, and the upper end of the lifting machine is connected to the base plate. A gear ring mounting base is mounted on the base plate, and the gear ring structure is mounted on the gear ring mounting base.

Citation Information

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