Replaceable battery compartment of electric counterbalance forklift truck
By designing a combined structure of a replaceable battery compartment base plate, protective cover, heat dissipation components, and reinforcement components, the problem of inconvenient disassembly and replacement of the battery compartment in electric counterbalance forklifts is solved, enabling convenient battery replacement and effective heat dissipation, and improving equipment maintenance efficiency.
Patent Information
- Application Number
- CN202423273343.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The existing battery compartment design of electric counterbalance forklifts is not convenient for disassembly and replacement, resulting in inconvenience for battery maintenance and replacement.
A replaceable battery compartment including a base plate, protective cover, heat dissipation components and reinforcement components was designed. The battery can be fixed and removed by a combination of bolt fixing, roller movement, n-shaped connecting rod and compression spring, and heat dissipation is combined with an exhaust fan.
It enables convenient battery removal and replacement, improves the connection stability of the battery compartment, and effectively dissipates heat through the heat dissipation component, thereby improving the maintenance efficiency of the equipment.
Smart Images

Figure CN223646245U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electric counterbalance forklift technology, specifically a replaceable battery compartment for an electric counterbalance forklift. Background Technology
[0002] Electric counterbalance forklifts are material handling equipment with lifting forks at the front of the vehicle body. They rely on the weight of the vehicle body to maintain stability. They have strong load-bearing capacity, good stability, durability and flexibility. Electric counterbalance forklifts are widely used in various scenarios such as railway freight yards, warehousing and logistics, ports and docks, retail distribution centers, and construction sites.
[0003] Batteries and electric motors are the main power units in electric counterbalance forklifts. The batteries are installed in the forklift via a battery compartment. Existing electric counterbalance forklift battery compartments are box-like structures, with the batteries stacked inside, making disassembly and replacement inconvenient. Therefore, we propose a replaceable battery compartment for electric counterbalance forklifts. Utility Model Content
[0004] (a) Technical problems to be solved:
[0005] To address the shortcomings of existing technologies, this utility model provides a replaceable battery compartment for an electric counterbalance forklift, solving the problems mentioned in the background art.
[0006] (II) Technical Solution:
[0007] This utility model provides the following technical solution: a replaceable battery compartment for an electric counterbalance forklift, including a base plate, a protective cover, a heat dissipation component, a protective frame, and a reinforcement component;
[0008] A side plate is welded to one end of the base plate. A protective frame is fixed to the top of the base plate at equal intervals by bolts. A protective cover is provided on the outer side of the base plate. A sliding groove is opened on the inner side of the protective cover. A heat dissipation component is provided on the top of the protective cover. The heat dissipation component includes a ventilation box fixed to the top of the protective cover by bolts. An exhaust fan is installed at both ends of the ventilation box through mounting brackets. Reinforcing components are provided at equal intervals on both sides of the protective cover. The reinforcing components include sleeves welded to both sides of the protective cover at equal intervals. An n-shaped connecting rod is fitted on one end of the sleeve. Compression springs are fitted on both ends of the n-shaped connecting rod located inside the sleeve. A limiting ring is fixedly fitted on the outer side of the compression spring end of the n-shaped connecting rod.
[0009] Furthermore, a structural block is welded to one end of the side plate, an arc-shaped groove is formed at one end of the structural block, and a rectangular groove corresponding to the structural block is formed at one end of the protective cover.
[0010] Furthermore, the protective frame is welded with collars at equal intervals on both sides, corresponding to the n-shaped connecting rods.
[0011] Furthermore, a dustproof net is fixed inside the ventilation box located at the top of the exhaust fan by bolts, and a waterproof and breathable membrane is glued to the bottom of the dustproof net. A protective net is fixed inside the ventilation box located at the bottom of the exhaust fan by bolts.
[0012] Furthermore, rollers are fixed at equal intervals to the bottom of the base plate by bolts.
[0013] Furthermore, bolt holes are equidistantly provided on one side of the side plate, and threaded grooves corresponding to the bolt holes are equidistantly provided at one end of the protective cover.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] Place the battery box on the base plate and use bolts to fix the protective frame on the base plate. This will fix the battery box placed on the base plate. Use rollers to push the base plate into the protective cover. When the base plate enters the protective cover, its two sides are inserted into the sliding groove. Insert the bolts into the bolt holes and screw them into the threaded grooves. This will fix the side plate to one end of the protective cover, thus fixing the protective cover to the outside of the base plate.
[0016] When the base plate is inserted into the protective cover, the personnel pull the n-shaped connecting rod to move its end into the sleeve. After the base plate is fully inserted into the protective cover, the n-shaped connecting rod is released. The compression spring pushes the n-shaped connecting rod to move through the limit ring, so that one end of the n-shaped connecting rod is inserted into the collar. This can improve the connection stability between the protective cover and the base plate. When the personnel lift and move the protective cover, the base plate can be moved up and down. The exhaust fan works to extract the gas in the protective cover through the protective net, which is used to dissipate heat from the battery box on the base plate.
[0017] The replaceable battery compartment of this electric counterbalance forklift adopts a plug-in design. Pulling the base plate out from the protective cover can fully expose the battery box on the base plate, which is convenient for disassembly and replacement. The connection stability between the base plate and the protective cover can be improved by reinforcing components and collars, and the heat dissipation components can dissipate heat from the battery box inside the protective cover. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the base plate structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the protective cover structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the heat dissipation component structure of this utility model;
[0022] Figure 5 This is a schematic diagram of the reinforcement component structure of this utility model;
[0023] In the diagram: 1. Base plate; 2. Protective cover; 3. Heat dissipation assembly; 301. Ventilation box; 302. Exhaust fan; 303. Dustproof net; 304. Waterproof and breathable membrane; 305. Protective net; 4. Side plate; 5. Protective frame; 6. Structural block; 7. Reinforcing assembly; 701. Sleeve; 702. N-shaped connecting rod; 703. Compression spring; 704. Limiting ring; 8. Collar; 9. Slide groove; 10. Bolt hole; 11. Roller; 12. Arc groove; 13. Rectangular groove; 14. Threaded groove. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-5 In this embodiment of the utility model, it includes a base plate 1, a protective cover 2, a heat dissipation component 3, a protective frame 5, and a reinforcement component 7;
[0026] A side plate 4 is welded to one end of the base plate 1. A protective frame 5 is fixed to the top of the base plate 1 at equal intervals by bolts. A protective cover 2 is provided on the outer side of the base plate 1. A sliding groove 9 is opened on the inner side of the protective cover 2. A heat dissipation component 3 is provided on the top of the protective cover 2. The heat dissipation component 3 includes a ventilation box 301 fixed to the top of the protective cover 2 by bolts. An exhaust fan 302 is installed at both ends of the ventilation box 301 through mounting brackets. Reinforcing components 7 are provided at equal intervals on both sides of the protective cover 2. The reinforcing components 7 include sleeves 701 welded to both sides of the protective cover 2 at equal intervals. An n-shaped connecting rod 702 is sleeved on one end of the sleeve 701. Compression springs 703 are sleeved on both ends of the n-shaped connecting rod 702 located inside the sleeve 701. A limiting ring 704 is fixedly sleeved on the outer side of one end of the n-shaped connecting rod 702 located inside the compression spring 703.
[0027] Among them, a structural block 6 is welded to one end of the side plate 4, and an arc-shaped groove 12 is opened at one end of the structural block 6. A rectangular groove 13 corresponding to the structural block 6 is opened at one end of the protective cover 2. The rectangular groove 13 is opened to facilitate the extension of the power cord of the battery box, and the structural block 6 can lock the power cord in the rectangular groove 13.
[0028] Among them, the protective frame 5 has collars 8 welded at equal intervals on both sides, corresponding to the n-shaped connecting rod 702. The collars 8 are designed to facilitate the insertion of the end of the n-shaped connecting rod 702.
[0029] The ventilation box 301 is located inside the top of the exhaust fan 302 and is fixed with a dustproof net 303 by bolts. A waterproof and breathable membrane 304 is glued to the bottom of the dustproof net 303. The ventilation box 301 is located inside the bottom of the exhaust fan 302 and is fixed with a protective net 305 by bolts. The dustproof net 303 and the waterproof and breathable membrane 304 can prevent dust, water stains and other substances from entering the ventilation box 301.
[0030] Among them, rollers 11 are fixed at equal intervals at the bottom of the base plate 1 by bolts, and the rollers 11 are set to facilitate the movement of the base plate 1.
[0031] The side plate 4 has bolt holes 10 that are equidistantly through one side, and the protective cover 2 has threaded grooves 14 that are equidistantly through one end, corresponding to the bolt holes 10. The bolts can be inserted into the bolt holes 10 and screwed into the threaded grooves 14 to fix the side plate 4 attached to one end of the protective cover 2.
[0032] The working principle of this utility model is as follows: Personnel place the battery boxes on the base plate 1 and use bolts to fix the protective frame 5 to the base plate 1, thus securing the battery boxes on the base plate 1. The base plate 1 is pushed into the protective cover 2 using rollers 11. When the base plate 1 enters the protective cover 2, its two sides insert into the sliding grooves 9. Bolts are inserted into the bolt holes 10 and screwed into the threaded grooves 14, fixing the side plates 4 to one end of the protective cover 2, thereby fixing the protective cover 2 to the outside of the base plate 1. When the base plate 1 is inserted into the protective cover 2, personnel pull the n-shaped connecting rod 702, moving its end into the sleeve 701. After the base plate 1 is fully inserted into the protective cover 2, the n-shaped connecting rod 702 is released, and the compression spring 703 passes through the limiting ring 704. Pushing the n-shaped connecting rod 702 to move it so that one end of the n-shaped connecting rod 702 is inserted into the collar 8 can improve the connection stability between the protective cover 2 and the base plate 1. When personnel lift and move the protective cover 2, the base plate 1 can be moved up and down. When the base plate 1 is inserted into the protective cover 2, the power cord of the battery box is placed into the rectangular groove 13. When the side plate 4 is close to one end of the protective cover 2, the structural block 6 is inserted into the rectangular groove 13. The power cord is locked by the arc groove 12. After power is supplied to the exhaust fan 302, the exhaust fan 302 can extract the gas in the protective cover 2 through the protective net 305 for heat dissipation of the battery box on the base plate 1. The dustproof net 303 and the waterproof and breathable membrane 304 can prevent dust, water stains and other substances from entering the ventilation box 301.
[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A replaceable battery compartment for an electric counterbalance forklift, comprising a base plate (1), a protective cover (2), a heat dissipation assembly (3), a protective frame (5), and a reinforcement assembly (7). Its features are: A side plate (4) is welded to one end of the base plate (1). A protective frame (5) is fixed to the top of the base plate (1) at equal intervals by bolts. A protective cover (2) is provided on the outside of the base plate (1). A sliding groove (9) is provided on the inside of the protective cover (2). A heat dissipation assembly (3) is provided on the top of the protective cover (2). The heat dissipation assembly (3) includes a ventilation box (301) that is fixed to the top of the protective cover (2) by bolts. Exhaust fans (301) are installed at both ends of the ventilation box (301) by mounting brackets. 2) The protective cover (2) is provided with reinforcement components (7) at equal intervals on both sides. The reinforcement components (7) include sleeves (701) welded at equal intervals to both sides of the protective cover (2). One end of the sleeve (701) is fitted with an n-shaped connecting rod (702). The two ends of the n-shaped connecting rod (702) located inside the sleeve (701) are fitted with compression springs (703). The outer end of the n-shaped connecting rod (702) located inside the compression spring (703) is fixedly fitted with a limiting ring (704).
2. The replaceable battery compartment of an electric counterbalance forklift according to claim 1, characterized in that: The side plate (4) has a structural block (6) welded to one end, and an arc groove (12) is opened at one end of the structural block (6). The protective cover (2) has a rectangular groove (13) corresponding to the structural block (6) at one end.
3. The replaceable battery compartment of an electric counterbalance forklift according to claim 1, characterized in that: The protective frame (5) has collars (8) welded at equal intervals on both sides, corresponding to the n-shaped connecting rod (702).
4. The replaceable battery compartment of an electric counterbalance forklift according to claim 1, characterized in that: The ventilation box (301) is located inside the top of the exhaust fan (302) and is fixed with a dustproof net (303) by bolts. A waterproof and breathable membrane (304) is glued to the bottom of the dustproof net (303). The ventilation box (301) is located inside the bottom of the exhaust fan (302) and is fixed with a protective net (305) by bolts.
5. The replaceable battery compartment of an electric counterbalance forklift according to claim 1, characterized in that: The bottom of the base plate (1) is fixed with rollers (11) at equal intervals by bolts.
6. The replaceable battery compartment of an electric counterbalance forklift according to claim 1, characterized in that: The side plate (4) has bolt holes (10) equidistantly through one side, and the protective cover (2) has threaded grooves (14) equidistantly through one end corresponding to the bolt holes (10).