Forklift type battery pack cabinet entering device

By using a forklift-type battery pack loading device, which combines a forward-moving component, a rotating component, and a plate chain conveyor, the problem of unstable battery pack loading is solved, enabling reliable and accurate transport of battery packs and improving operational efficiency and safety.

CN223646249UActive Publication Date: 2025-12-09WUXI HUAGONGDA OPTOELECTRONICS INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202520031349.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-12-09
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

The existing battery pack loading device requires multiple adjustments to reliably transport the battery pack into the container, and the heavy weight of the battery pack makes the adjustment laborious and prone to misalignment.

Method used

The forklift-type battery pack loading device uses a combination of forward moving components, rotating components, and conveyor components to move the battery packs using a forklift. The battery packs are then accurately and securely transported into the container through the cooperation of a plate chain conveyor and a straightening mechanism.

Benefits of technology

This technology enables the reliable and accurate delivery of battery packs, reduces adjustment steps, avoids damage to battery packs, and improves operational efficiency and safety.

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Abstract

A forklift type battery pack cabinet entering device comprises a forward moving assembly, a rotating assembly, a conveying frame assembly and a forklift, the forward moving assembly comprises a support, a sliding rail is arranged on the support, a sliding block is arranged on the sliding rail in a matched mode, a sliding frame is fixed to the sliding block, a motor is arranged on the sliding frame, a gear is arranged on an output shaft of the motor, and a rack is arranged on one side of the support; the rack is meshed with the gear; the rotating assembly is arranged on the sliding frame and used for driving the forward moving assembly to rotate. The conveying frame assembly is arranged on the rotating assembly, comprises a plate chain conveying line and is used for conveying a battery pack; the forklift comprises a fork arm, the fork arm is inserted into the support, and the forklift drives the forward moving assembly, the rotating assembly, the conveying frame assembly and the battery pack to move. According to the battery pack conveying device, the forward moving assembly drives the conveying frame assembly to move, the rotating assembly drives the conveying frame assembly to move, and the battery packs are conveyed through the plate chain conveying line, so that the battery packs can be stably and accurately conveyed into a packaging cabinet.
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Description

Technical Field

[0001] This utility model relates to the field of battery pack cabinet technology, and in particular to a forklift-type battery pack cabinet device. Background Technology

[0002] A battery pack is an integrated unit assembled from multiple battery modules, used to store and provide electrical energy. A battery module consists of multiple cells connected in series or parallel to provide higher voltage and capacity. A battery management system monitors and manages the entire battery system's status, including parameters such as cell voltage, current, and temperature, as well as controlling the charging and discharging process, implementing battery protection and balancing control to ensure battery safety and stable performance. As a key device for energy storage and power supply, battery packs play a vital role in various fields.

[0003] The existing battery pack loading device requires multiple adjustments to transport the battery pack into the container. The battery pack is heavy, making the adjustments difficult, and there is also a problem with redundant battery packs not being properly loaded into the container.

[0004] Therefore, we propose a forklift-type battery pack loading device. Utility Model Content

[0005] In response to the shortcomings of the existing production technology, the applicant provides a forklift-type battery pack loading device, which moves the conveyor frame assembly by moving the forward component and the conveyor frame assembly by rotating the component, and transports the battery pack through the plate chain conveyor line, so as to safely and accurately transport the battery pack into the container.

[0006] The technical solution adopted in this utility model is as follows:

[0007] A forklift-type battery pack loading device includes:

[0008] The forward-moving component includes a bracket, a slide rail on the bracket, a slider on the slide rail, a sliding frame fixed on the slider, a motor on the sliding frame, a gear on the output shaft of the motor, and a rack on one side of the bracket, which meshes with the gear.

[0009] A rotating component, mounted on a sliding frame, is used to drive the forward moving component to rotate;

[0010] A conveyor assembly, mounted on a rotating assembly, includes a plate chain conveyor for conveying battery packs;

[0011] A forklift, including forks inserted into a bracket, moves a forward movement assembly, a rotating assembly, a conveyor assembly, and a battery pack.

[0012] Its further features are:

[0013] The lifting assembly of the forklift drives the fork arms to rise and fall.

[0014] Square tubes are provided on both sides of the bracket, and fork arms are inserted into the square tubes. Adjusting screws are located above the square tubes. The level of the conveyor frame assembly is adjusted by adjusting the screws, thereby adjusting the level of the battery pack.

[0015] The adjustment screws are provided in multiple sizes, and are spaced apart on the square tubes on both sides.

[0016] The plate chain conveyor line includes a chain and a drive mechanism. The chain is driven to rotate by the drive component. The battery pack is placed on the chain, and the chain is driven to rotate by the drive mechanism to transport the battery pack.

[0017] The plate chain conveyor is equipped with a pusher plate, which pushes the battery pack.

[0018] Both sides of the plate chain conveyor are equipped with straightening mechanisms to straighten the battery pack.

[0019] The straightening mechanism is equipped with an adjustment plate, which has rollers. The distance between the adjustment plate and the conveyor belt can be adjusted by adjusting the adjustment plate.

[0020] A pressure sensor is installed on the push plate, and a pressure display screen is installed on the straightening mechanism. The pressure value of the pressure sensor can be viewed on the pressure display screen.

[0021] The beneficial effects of this utility model are as follows:

[0022] This utility model features a compact and reasonable structure, and is easy to operate. The battery pack is placed on a plate chain conveyor line, and the fork arm is inserted into the square tube of the bracket. The level of the plate chain conveyor line is adjusted by adjusting screws, thereby adjusting the level of the battery pack. The lifting component of the forklift drives the fork arm to rise and fall. The fork arm, through the forward moving component, rotating component, and conveyor frame component, drives the battery pack to rise and fall to a suitable height. The forklift moves the battery pack to the side of the container, and through the rotating component, drives the transmission frame component to rotate, so that the conveyor frame component is aligned with the container. The motor works, and the motor drives the gear to rotate. The gear moves along the rack, thereby driving the sliding frame to move along the slide rail. The sliding frame, through the rotating component, drives the conveyor frame component to move forward. The plate chain conveyor line works, transporting the battery pack into the container, facilitating the safe and accurate delivery of the battery pack into the container.

[0023] In addition, this utility model also has the following advantages:

[0024] (1) A straightening mechanism is provided on both sides of the plate chain conveyor line. An adjustment plate is provided on the straightening mechanism, and rollers are provided on the adjustment plate. The distance between the adjustment plate and the plate chain conveyor line can be adjusted. The battery pack is straightened by the straightening mechanism.

[0025] (2) A pressure sensor is installed on the push plate and a pressure display screen is installed on the straightening mechanism. The pressure value of the pressure sensor can be viewed on the pressure display screen to prevent excessive thrust from damaging the battery pack. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of this utility model.

[0027] Figure 2 This is a schematic diagram of the present invention after the forklift has been removed.

[0028] Figure 3 for Figure 2 Top view.

[0029] Figure 4 for Figure 3 Schematic diagram of the AA section.

[0030] Figure 5 This is a schematic diagram of the forward-moving component of this utility model.

[0031] The components include: 1. Forklift; 101. Lifting assembly; 102. Fork arm; 2. Conveyor assembly; 201. Plate chain conveyor; 202. Push plate; 203. Alignment mechanism; 3. Rotating assembly; 4. Forward moving assembly; 401. Bracket; 402. Motor; 403. Gear; 404. Rack; 405. Slide rail; 406. Slider; 407. Sliding frame; 408. Adjusting screw; 5. Battery pack. Detailed Implementation

[0032] The specific embodiments of this utility model are described below with reference to the accompanying drawings.

[0033] like Figures 1-5 As shown, a forklift-type battery pack loading device includes a forklift 1, a conveyor assembly 2, a rotating assembly 3, and a forward moving assembly 4, used to load battery packs 5 into a container.

[0034] The forklift 1 includes a lifting assembly 101 and a fork arm 102. The fork arm 102 is mounted on the lifting assembly 101 and is lifted and lowered by the lifting assembly 101.

[0035] The rotating assembly 3 is mounted on the forward moving assembly 4, and the conveyor assembly 2 is mounted on the rotating assembly 3. The rotating assembly 3 drives the conveyor assembly 2 to rotate, and the forward moving assembly 4 drives the conveyor assembly 2 to move forward via the rotating assembly 3. The conveyor assembly 2 is used to transport the battery pack 5.

[0036] The conveyor assembly 2 includes a plate chain conveyor 201 for conveying the battery pack 5. A pusher plate 202 is provided on the plate chain conveyor 201 to push the battery pack 5 and prevent it from sliding on the pusher plate 202. A straightening mechanism 203 is provided on both sides of the plate chain conveyor 201 to straighten the battery pack 5.

[0037] In one embodiment, the straightening mechanism 203 is provided with an adjusting plate, and the adjusting plate is provided with rollers. The distance between the adjusting plate and the plate chain conveyor line 201 can be adjusted.

[0038] In one embodiment, a pressure sensor is provided on the push plate 202, and a pressure display screen is provided on the straightening mechanism 203, allowing the pressure value of the pressure sensor to be viewed on the pressure display screen. This prevents excessive pushing force from damaging the battery pack 5.

[0039] In one embodiment, the plate chain conveyor 201 includes a chain and a drive mechanism. The chain is driven to rotate by the drive assembly, and the battery pack 5 is placed on the chain. The drive mechanism drives the chain to rotate, thereby conveying the battery pack 5. The drive mechanism can be a drive motor, etc.

[0040] In one embodiment, the rotating component 3 can be a rotary motor or the like.

[0041] The forward moving assembly 4 includes a bracket 401, a motor 402, a gear 403, a rack 404, a slide rail 405, a slider 406, a sliding frame 407, and an adjusting screw 408.

[0042] Square tubes are provided on both sides of the bracket 401, and the fork arm 102 is inserted into the square tube. The adjusting screw 408 is located above the square tube. The level of the conveyor frame assembly 2 is adjusted by adjusting the adjusting screw 408, thereby adjusting the level of the battery pack 5.

[0043] A slide rail 405 is mounted on the top of the bracket 1. A slider 406 is slidably mounted on the slide rail 405. A sliding frame 407 is fixed to the slider 406 and moves along the slide rail 405 via the slider 406. A motor 402 is mounted on the sliding frame 407, and a gear 403 is mounted on the output shaft of the motor 402. A rack 404 is mounted on one side of the bracket 401, meshing with the gear 403. The rack 404 is parallel to the slide rail 405. The motor 402 drives the gear 403 to rotate, causing the gear 403 to move along the rack 404, thereby moving the sliding frame 407 along the slide rail 405. A rotating assembly 3 is mounted on the sliding frame 407.

[0044] In one embodiment, a plurality of adjusting screws 408 are provided, and the plurality of adjusting screws 408 are spaced apart on the square tubes on both sides.

[0045] In practical use, the battery pack 5 is placed on the plate chain conveyor 201, and the fork arm 102 is inserted into the square tube of the bracket 401. The plate chain conveyor 201 is adjusted horizontally by adjusting the screw 408, thereby adjusting the horizontal level of the battery pack 5. The lifting assembly 101 of the forklift 1 drives the fork arm 102 to rise and fall. The fork arm 102 drives the battery pack 5 to rise and fall to a suitable height through the forward moving assembly 4, the rotating assembly 3, and the conveyor frame assembly 2. The forklift 1 moves the battery pack 5 to the side of the container. The rotating assembly 3 drives the transmission frame assembly 2 to rotate, so that the conveyor frame assembly 2 is aligned with the container. The motor 402 works, and the motor 402 drives the gear 403 to rotate. The gear 403 moves along the rack 404, thereby driving the sliding frame 407 to move along the slide rail 405. The sliding frame 407 drives the conveyor frame assembly 2 to move forward through the rotating assembly 3. The plate chain conveyor 201 works, and the plate chain conveyor 201 transports the battery pack 5 to the container, making it easy to transport the battery pack 5 safely and accurately into the container.

[0046] The above description is an explanation of the present utility model and not a limitation thereof. The scope of the present utility model is defined by the claims. Within the protection scope of the present utility model, any form of modification may be made.

Claims

1. A forklift-type battery pack loading device, characterized in that, include: The forward-moving component (4) includes a bracket (401), a slide rail (405) is provided on the bracket (401), a slider (406) is matched on the slide rail (405), a sliding frame (407) is fixed on the slider (406), a motor (402) is provided on the sliding frame (407), a gear (403) is provided on the output shaft of the motor (402), and a rack (404) is provided on one side of the bracket (401), the rack (404) meshes with the gear (403); The rotating component (3) is mounted on the sliding frame (407) and is used to drive the forward moving component (4) to rotate; The conveyor assembly (2) is mounted on the rotating assembly (3). The conveyor assembly (2) includes a plate chain conveyor (201) for conveying the battery pack (5). The forklift (1) includes a fork arm (102) inserted in a bracket (401) and drives the forward moving assembly (4), the rotating assembly (3), the conveyor assembly (2) and the battery pack (5) to move.

2. The forklift-type battery pack loading device as described in claim 1, characterized in that: The lifting assembly (101) of the forklift (1) drives the fork arm (102) to rise and fall.

3. The forklift-type battery pack loading device as described in claim 1, characterized in that: Square tubes are provided on both sides of the bracket (401), and fork arms (102) are inserted into the square tubes. Adjusting screws (408) are set above the square tubes. The level of the conveyor frame assembly (2) is adjusted by adjusting screws (408), thereby adjusting the level of the battery pack (5).

4. The forklift-type battery pack loading device as described in claim 3, characterized in that: Multiple adjusting screws (408) are provided, and the multiple adjusting screws (408) are spaced apart on the square tubes on both sides.

5. The forklift-type battery pack loading device as described in claim 1, characterized in that: The plate chain conveyor line (201) includes a chain and a drive mechanism. The chain is driven to rotate by the drive assembly. The battery pack (5) is placed on the chain and the chain is driven to rotate by the drive mechanism, thereby conveying the battery pack (5).

6. The forklift-type battery pack loading device as described in claim 5, characterized in that: The plate chain conveyor (201) is equipped with a pusher plate (202) to push the battery pack (5).

7. The forklift-type battery pack loading device as described in claim 6, characterized in that: Both sides of the plate chain conveyor (201) are provided with a straightening mechanism (203) to straighten the battery pack.

8. The forklift-type battery pack loading device as described in claim 7, characterized in that: The straightening mechanism (203) is equipped with an adjustment plate and rollers. The distance between the adjustment plate and the plate chain conveyor line (201) is adjusted by adjusting the adjustment plate.

9. A forklift-type battery pack loading device as described in claim 8, characterized in that: A pressure sensor is provided on the push plate (202), and a pressure display screen is provided on the straightening mechanism (203). The pressure value of the pressure sensor can be viewed on the pressure display screen.