Hollow glass production line and control system

Abstract

The utility model relates to a hollow glass production line and control system, including pre-inspection module, cutting module, cleaning module, drying module, manufacturing module, final inspection module and numerical control display screen, the pre-inspection module includes mechanical arm and scanning camera, cutting module includes laser positioner and cutter mechanism, and the mechanical arm includes laser positioner and scanning camera. The cleaning module comprises a rotary moving mechanism, a banister brush and a high-pressure spray head, the drying module comprises a fan and a lifting mechanism, a temperature sensor is arranged on the fan, an upper computer is embedded in the numerical control display screen, and the upper computer is in communication with the controller assembly. Defects such as scratches and air holes on the surface of the glass are automatically recognized in multiple dimensions through a designed mechanical arm and a scanning camera in the pre-detection module, the cutting position is precisely set through cooperation of a laser positioner and a tool mechanism, the machining precision is remarkably improved, human participation is not needed, the economic cost is saved, and the automation and digitization level is remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of glass processing, specifically to an insulating glass production line and control system. Background Technology

[0002] Insulating glass is a new type of building material that offers excellent heat and sound insulation, aesthetic appeal, and reduced building weight. Consisting of two or more layers of flat glass, insulating glass outperforms ordinary double-glazed windows and is suitable for public facilities such as office buildings, exhibition halls, and libraries, as well as special buildings requiring constant temperature and humidity, such as computer rooms, precision instrument workshops, and chemical plants. However, current insulating glass manufacturing processes involve significant human intervention, and errors in judgment leading to cutting failures increase costs and slow down processing efficiency, making it unsuitable for the demands of digital production. Utility Model Content

[0003] To address the aforementioned problems, the purpose of this utility model is to provide an insulating glass production line and control system.

[0004] This utility model provides the following technical solution: an insulating glass production line and control system, including a pre-inspection module, a cutting module, a cleaning module, a drying module, a manufacturing module, a final inspection module, and a CNC display screen. The pre-inspection module includes a robotic arm and a scanning camera. The cutting module includes a laser positioner and a cutting tool mechanism. The cleaning module includes a rotating moving mechanism, a soft brush, and a high-pressure nozzle. The drying module includes a fan and a lifting mechanism. The fan is equipped with a heating component and a temperature sensor. The CNC display screen has an embedded host computer that communicates with the controller assembly. The controller assembly consists of multiple independent controllers, each of which is connected to the robotic arm, the cutting tool mechanism, the rotating moving mechanism, the lifting mechanism, and the fan via wires.

[0005] In the pre-inspection module, the output end of the robotic arm is connected to a scanning camera, and the scanning camera establishes communication with the host computer through an independent RFID reader.

[0006] In the cutting module, the laser positioner establishes communication with the host computer through an independent RFID reader.

[0007] In the drying module, the temperature sensor establishes communication with the host computer through an independent RFID reader.

[0008] Furthermore, in the cleaning module, the rotating and moving mechanism consists of two sets of components. One set of components is connected to a soft brush at one end, and the other set of components is connected to a high-pressure nozzle at one end. The component connected to the soft brush performs a pre-cleaning process, and the component connected to the high-pressure nozzle performs a deep cleaning process.

[0009] Furthermore, the manufacturing module includes spacer frame preparation and sheet filling processes. The spacer frame preparation includes processing and cutting, desiccant filling, and adhesive application and installation processes. The spacer frame material is aluminum alloy, the desiccant material is molecular sieve, and the adhesive material is butyl rubber with a width range of 3-5 mm and a thickness range of 0.5-1 mm. The sheet filling process includes sealing and gas filling processes. The sealing material is silicone sealant with a width range of 8-12 mm and a thickness of 3-5 mm. The gas filling uses inert argon with a purity greater than 99.99% and a gas filling pressure range of 10-15 kPa.

[0010] Furthermore, the final inspection module includes appearance inspection, size measurement, performance testing, and packaging protection processes. The appearance inspection and size measurement are performed by an infrared scanner, which is associated with the host computer through an independent RFID reader.

[0011] Furthermore, the CNC display screen has information storage, data analysis, remote access, and fault monitoring functions, and the CNC display screen exchanges information with the host computer through the information conversion unit and the information processing unit.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. In the pre-inspection module, the designed robotic arm and scanning camera are used to identify defects such as scratches and pores on the glass surface in multiple dimensions and automatically. This allows for the selection of suitable glass raw materials for production. A laser positioner is used in conjunction with the tool mechanism to accurately set the cutting position, which significantly improves the processing accuracy. No human intervention is required, saving economic costs.

[0014] 2. A drying module is added after the cleaning module. The heating components are used to increase the drying efficiency. The drying temperature is monitored in real time and information is fed back in real time. The whole process is highly automated and the level of digitalization is significantly improved. Attached Figure Description

[0015] Figure 1 This is a production line flowchart of this utility model;

[0016] Figure 2 This is a schematic diagram of the control system of the production line of this utility model. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0018] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] Please see Figure 1 , Figure 2 This utility model provides a technical solution: an insulating glass production line and control system, including a pre-inspection module 1, a cutting module 2, a cleaning module 3, a drying module 4, a manufacturing module 5, a final inspection module 6, and a CNC display screen 7. The pre-inspection module 1 includes a robotic arm and a scanning camera. The cutting module 2 includes a laser positioner and a cutting tool mechanism. The cleaning module 3 includes a rotating moving mechanism, a soft brush, and a high-pressure nozzle. The drying module 4 includes a fan and a lifting mechanism. The fan is equipped with a heating component and a temperature sensor. The CNC display screen 7 has an embedded host computer that communicates with the controller assembly. The controller assembly consists of multiple independent controllers, each of which is connected to the robotic arm, the cutting tool mechanism, the rotating moving mechanism, the lifting mechanism, and the fan via wires.

[0021] In the pre-inspection module 1, the output end of the robotic arm is connected to a scanning camera, and the scanning camera establishes communication with the host computer through an independent RFID reader.

[0022] In the cutting module 2, the laser positioner establishes communication with the host computer through an independent RFID reader.

[0023] In the drying module 4, the temperature sensor establishes communication with the host computer through an independent RFID reader.

[0024] Preferably, in the cleaning module 3, the rotating and moving mechanism consists of two sets of components. One set of components is connected to a soft brush at one end, and the other set of components is connected to a high-pressure nozzle at one end. The component connected to the soft brush performs a pre-cleaning process, and the component connected to the high-pressure nozzle performs a deep cleaning process.

[0025] Preferably, the manufacturing module 5 includes a spacer frame preparation and a sheet filling process. The spacer frame preparation includes processing and cutting, desiccant filling, and adhesive application and installation processes. The spacer frame material is aluminum alloy, the desiccant material is molecular sieve, and the adhesive material is butyl rubber with a width of 4 mm and a thickness of 0.5 mm. The sheet filling process includes sealing and gas filling processes. The sealing material is silicone sealant with a width of 10 mm and a thickness of 3 mm. The gas filling uses inert argon with a purity greater than 99.99% and a filling pressure of 15 kPa.

[0026] Preferably, the final inspection module 6 includes appearance inspection, size measurement, performance testing and packaging protection processes. The appearance inspection and size measurement are performed by an infrared scanner, which is associated with the host computer through an independent RFID reader.

[0027] Preferably, the CNC display screen 7 has information storage, data analysis, remote access and fault monitoring functions, and the CNC display screen 7 exchanges information with the host computer through the information conversion unit and the information processing unit.

[0028] Working principle: Based on order requirements, suitable specifications and quality glass sheets are selected and fed into the production line. In the pre-inspection module 1, a robotic arm and scanning camera automatically identify scratches, pores, and other defects on the glass surface from multiple dimensions. The scanning camera feeds back the scanned information to the CNC display screen 7 to determine if the glass meets the requirements for raw material selection, thus selecting suitable raw materials for production. In the cutting module 2, a laser positioner, in conjunction with a tool mechanism, precisely sets the cutting position. The laser positioner feeds back the processing dimension information to the CNC display screen 7, significantly improving accuracy. In the cleaning module 3, advanced... The process begins with a pre-cleaning step to remove most visible impurities from the surface, followed by a deep cleaning step to thoroughly remove dirt and grease. In the drying module 4, the air from the fan is heated by a heating component, and a lifting mechanism automatically dries the entire surface. A temperature sensor monitors the drying temperature and provides real-time feedback to the CNC display screen 7 to control the heating temperature and prevent water stains. The product then enters the manufacturing module 5 to complete the processing of the insulating glass. Finally, it enters the final inspection module 6, where an infrared scanner measures appearance defects and dimensional information, which is then fed back to the CNC display screen 7. The entire process is highly automated, and the level of digitalization is significantly improved.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A hollow glass production line and control system, characterized in that: The system includes a pre-inspection module (1), a cutting module (2), a cleaning module (3), a drying module (4), a manufacturing module (5), a final inspection module (6), and a CNC display screen (7). The pre-inspection module (1) includes a robotic arm and a scanning camera. The cutting module (2) includes a laser locator and a cutting tool mechanism. The cleaning module (3) includes a rotating moving mechanism, a soft brush, and a high-pressure nozzle. The drying module (4) includes a fan and a lifting mechanism. The fan is equipped with a heating component and a temperature sensor. The CNC display screen (7) has an embedded host computer. The host computer communicates with the controller assembly. The controller assembly consists of multiple independent controllers. Each controller is connected to the robotic arm, the cutting tool mechanism, the rotating moving mechanism, the lifting mechanism, and the fan via wires. In the pre-inspection module (1), the output end of the robotic arm is connected to the scanning camera, and the scanning camera establishes communication with the host computer through an independent RFID reader; In the cutting module (2), the laser positioner establishes communication with the host computer through an independent RFID reader; In the drying module (4), the temperature sensor establishes communication with the host computer through an independent RFID reader.

2. The insulating glass production line and control system according to claim 1, characterized in that: In the cleaning module (3), the rotating moving mechanism consists of two sets of components. One set of components is connected to a soft brush at the end, and the other set of components is connected to a high-pressure nozzle at the end. The component connected to the soft brush performs a pre-cleaning process, and the component connected to the high-pressure nozzle performs a deep cleaning process.

3. The insulating glass production line and control system according to claim 1, characterized in that: The manufacturing module (5) includes a spacer frame preparation and a sheet filling process. The spacer frame preparation includes processing and cutting, desiccant filling and adhesive application and installation processes. The spacer frame material is aluminum alloy, the desiccant material is molecular sieve, and the adhesive material is butyl rubber. The width range is 3-5 mm and the thickness range is 0.5-1 mm. The sheet filling process includes sealing and gas filling processes. The sealing material is silicone sealant. The width range is 8-12 mm and the thickness is 3-5 mm. The gas filling uses inert argon gas with a purity greater than 99.99% and a gas filling pressure range of 10-15 kPa.

4. The insulating glass production line and control system according to claim 1, characterized in that: The final inspection module (6) includes appearance inspection, size measurement, performance testing and packaging protection processes. The appearance inspection and size measurement are determined by an infrared scanner, which is associated with the host computer through an independent RFID reader.

5. The insulating glass production line and control system according to claim 1, characterized in that: The CNC display screen (7) has information storage, data analysis, remote access and fault monitoring functions. The CNC display screen (7) exchanges information with the host computer through the information conversion unit and the information processing unit.

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