Dust removal device capable of conveniently and synchronously operating with production line
By designing adjustable pipe and dust removal components, the problem of the inflexibility of existing dust removal devices was solved, enabling synchronous operation of the dust removal devices and the number of carding machines, and improving the flexibility of dust handling, thus increasing dust removal efficiency.
Patent Information
- Application Number
- CN202422909575.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The existing dust removal devices have fixed metal pipe sizes that cannot be flexibly adjusted, making operation inconvenient when the number of carding machines changes and making it difficult to adapt to the processing needs of different dust volumes.
A pipe assembly and a dust removal assembly were designed. The pipe assembly achieves flexible pipe splicing through an inner sleeve and guide rod structure. The dust removal assembly achieves efficient dust collection and power regulation through a combination of a dust suction device and a storage bag.
It enables the synchronous adjustment of the number of dust removal devices and carding machines, which is convenient to operate. It can also adjust the number and power of dust collection devices according to the amount of dust, thereby improving the dust removal effect.
Smart Images

Figure CN223646708U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dust removal technology in carding workshops, specifically a dust removal device that is easy to operate synchronously with the production line. Background Technology
[0002] Carding is a process that uses a flatbed or roller carding machine to comb small cotton bundles into single fibers by means of needle movement, further removing impurities and unspinnable short fibers, making the fibers parallel and straight, and finally making cotton slivers and coiling them into sliver cans. A large amount of dust is inevitably generated during the carding process of cotton raw materials.
[0003] Currently, cotton processing on the market generally uses enclosed carding machines. When removing dust, a metal pipe is usually connected to the top of the enclosed carding machine, and then a suction fan is used to collect the dust generated during the carding process. The size of the metal pipe in the current dust collection device is generally fixed. When adjusting the number of carding machines, the metal pipe needs to be remanufactured and reinstalled, which is very inconvenient to operate and makes it difficult to adjust the number of carding machines in operation.
[0004] Therefore, we propose a dust removal device that is easy to operate synchronously with the production line. Summary of the Invention
[0005] The purpose of this invention is to provide a dust removal device that is easy to operate synchronously with the production line, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a dust removal device that facilitates synchronous operation with a production line, comprising: a carding machine frame, wherein a connecting pipe is fixedly connected to the upper surface of the carding machine frame, and a conveying pipe is fixedly connected to the top end of the connecting pipe; a pipe assembly, wherein the pipe assembly is installed on the left side of the conveying pipe, and the pipe assembly is used to splice multiple conveying pipes for use; the pipe assembly facilitates synchronous adjustment of the number of carding machines operating on the production line; and a dust removal component, wherein the dust removal component is installed below the conveying pipe, and the dust removal component is used to provide power for absorbing dust generated by the overall operation of the device and to collect dust.
[0007] Preferably, the pipeline assembly includes a mounting box, which is fixedly connected to the left side of the conveying pipeline. An inner sleeve is threadedly connected to the right side of the conveying pipeline. A through groove is provided on the left side of the mounting box, which extends through the right side of the mounting box. Trapezoidal blocks are inserted into both the upper and bottom surfaces of the mounting box, and fixing plates are fixedly connected to the sides of the two trapezoidal blocks that are far apart from each other.
[0008] Preferably, four rectangular guide rods are fixedly connected between the two adjacent sides of the fixing plates. The upper surface of the mounting box has four guide grooves whose positions and sizes are adapted to the guide rods. Each guide rod is engaged with its corresponding guide groove.
[0009] Preferably, springs are fixedly connected to the sides of the two fixing plates that are close to each other, and the other end of each spring is fixedly connected to the side of the mounting box that is close to it.
[0010] Preferably, each spring is sleeved with its corresponding guide rod.
[0011] Preferably, the dust removal assembly includes a connecting square tube, which is fixedly connected to the lower part of the outer surface of the conveying pipe. A dust suction device is fixedly installed inside the lower part of the connecting square tube, and a storage bag is installed on the left side of the bottom surface of the connecting square tube.
[0012] Preferably, the bottom surface of the connecting square tube is fixedly connected to two symmetrical support legs.
[0013] Preferably, a guide groove is installed on the right side of the inner sleeve located on the far right.
[0014] This utility model has at least the following beneficial effects:
[0015] 1. When processing cotton materials using multiple carding machines, first install the connecting pipes on the upper surface of the carding machine frame. At this time, the inner sleeve on the left is inserted into the installation box on the right. Then, rotate the inner sleeve on the left in the forward direction. At this time, through the threaded connection between the inner sleeve and the conveying pipe, the inner sleeve can be moved to the right a bit. At this time, the inner sleeve will push the inclined surface of the trapezoidal block. Then, under the guidance of the guide rod and guide groove, the two trapezoidal blocks will move in a direction away from each other. Then, the inner sleeve on the left can be connected to the conveying pipe on the right. Connect the remaining conveying pipes in this way. When it is necessary to use the carding machine located on the far right, simply close the inner sleeve on the far right with the guide groove. Then, rotate the inner sleeve located on the second right in the reverse direction to retract the inner sleeve into the corresponding conveying pipe. Then, the trapezoidal block can automatically close the through groove under the influence of the spring force of the fixing plate.
[0016] By setting up the piping assembly, it is possible to achieve the effect of not needing to customize the piping of the dust removal device separately, and it is also convenient to adjust the number of dust removal devices in use to synchronize with the number of carding machines.
[0017] 2. After the pipe assembly is installed, the number of dust suction devices to be activated can be determined based on the amount of dust generated inside the carding machine frame. When the dust suction device is activated, the dust generated inside the carding machine frame can be sucked out through the fixed connection between the set connecting square tube and the conveying pipe, and then fall into the storage bag.
[0018] By setting up dust removal components, the overall power of the device can be adjusted by staff by changing the number of dust collection devices activated. Different dust collection devices can be configured to absorb different levels of dust, thus improving the overall dust removal effect of the device. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a frontal cross-sectional view of the present invention.
[0021] Figure 3 This utility model Figure 2 Enlarged schematic diagram of the structure at point A;
[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of the guide groove of this utility model.
[0023] In the diagram: 1. Pipe assembly; 2. Dust removal assembly; 3. Carding machine frame; 4. Connecting pipe; 5. Conveying pipe; 6. Mounting box; 7. Through groove; 8. Inner sleeve; 9. Trapezoidal block; 10. Fixing plate; 11. Guide rod; 12. Spring; 13. Guide groove; 14. Connecting square tube; 15. Dust suction device; 16. Storage bag; 17. Support leg. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-4 This utility model provides a technical solution:
[0026] Example 1: A dust removal device that facilitates synchronous operation with a production line includes: a carding machine frame 3, a connecting pipe 4 fixedly connected to the upper surface of the carding machine frame 3, a conveying pipe 5 fixedly connected to the top of the connecting pipe 4, a pipe assembly 1 installed on the left side of the conveying pipe 5, the pipe assembly 1 being used to splice multiple conveying pipes 5, the pipe assembly 1 facilitating the synchronous adjustment of the number of carding machines operating on the production line, and a dust removal component 2 installed below the conveying pipe 5, the dust removal component 2 being used to provide power for absorbing dust generated by the overall operation of the device and to collect the dust.
[0027] The pipeline assembly 1 includes a mounting box 6, which is fixedly connected to the left side of the conveying pipeline 5. An inner sleeve 8 is threadedly connected to the right side of the conveying pipeline 5. A through groove 7 is opened on the left side of the mounting box 6, which penetrates the right side of the mounting box 6. Trapezoidal blocks 9 are inserted into the upper and bottom surfaces of the mounting box 6. Fixing plates 10 are fixedly connected to the sides of the two trapezoidal blocks 9 that are far apart from each other.
[0028] Four rectangular guide rods 11 are fixedly connected between the two adjacent sides of the fixed plates 10. The upper surface of the mounting box 6 has four guide grooves 13 whose positions and sizes are adapted to the guide rods 11. Each guide rod 11 is engaged with its corresponding guide groove 13.
[0029] Two fixed plates 10 are fixedly connected to each other on their adjacent sides with springs 12. The other end of each spring 12 is fixedly connected to the side of the mounting box 6 adjacent to it, which provides power for the automatic reset of the fixed plates 10.
[0030] Each spring 12 is connected to its corresponding guide rod 11, which can prevent the spring 12 from undergoing excessive lateral deformation.
[0031] When processing cotton materials using multiple carding machines, the connecting pipe 4 is first installed on the upper surface of the carding machine frame 3. At this time, the inner sleeve 8 on the left is inserted into the installation box 6 on the right. Then, the inner sleeve 8 on the left is rotated in the positive direction. At this time, through the threaded connection between the inner sleeve 8 and the conveying pipe 5, the inner sleeve 8 can be moved to the right a part. At this time, the inner sleeve 8 will push against the inclined surface of the trapezoidal block 9. Then, the two trapezoidal blocks 9 will move in opposite directions under the guidance of the guide rod 11 and the guide groove 13. Next, the inner sleeve 8 on the left can be connected to the conveying pipe 5 on the right. The remaining conveying pipes 5 can be connected in the same way. When the carding machine on the far right is to be used alone, the inner sleeve 8 on the far right can be closed with the guide groove 13. Then, the inner sleeve 8 on the second position on the right can be rotated in the opposite direction to retract into the interior of the corresponding conveying pipe 5. Then, the trapezoidal block 9 can automatically close the through groove 7 under the influence of the spring 12 through the fixing plate 10.
[0032] By setting up pipe assembly 1, it is possible to achieve the effect of not needing to customize the pipes of the dust removal device separately, and it is also convenient to adjust the number of dust removal devices in use to be synchronized with the number of carding machines.
[0033] Example 2: Dust removal component 2 includes a connecting square tube 14, which is fixedly connected to the lower part of the outer surface of the conveying pipe 5. A dust suction device 15 is fixedly installed inside the lower part of the connecting square tube 14, and a storage bag 16 is installed on the left side of the bottom surface of the connecting square tube 14.
[0034] The bottom surface of the connecting square tube 14 is fixedly connected to two symmetrical support legs 17.
[0035] A guide groove 13 is installed on the right side of the rightmost inner sleeve 8, which is used to close the rightmost inner sleeve 8.
[0036] After the pipe assembly 1 is installed, the number of dust suction devices 15 to be activated can be determined according to the amount of dust generated inside the carding machine frame 3. When the dust suction device 15 is activated, the dust inside the carding machine frame 3 can be sucked out through the connecting pipe 4 by the fixed connection between the connecting square pipe 14 and the conveying pipe 5, and then fall into the storage bag 16.
[0037] By setting up the dust removal component 2, the power of the entire device can be adjusted by the number of dust suction devices 15 activated by the staff. Different dust suction devices 15 can be used to absorb different levels of dust, which can further improve the overall dust removal effect of the device.
[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dust removal device that is easy to operate synchronously with a production line, comprising a carding machine frame (3), wherein a connecting pipe (4) is fixedly connected to the upper surface of the carding machine frame (3), and a conveying pipe (5) is fixedly connected to the top end of the connecting pipe (4), characterized in that: Pipe assembly (1), which is installed on the left side of the conveying pipe (5), is used to splice multiple conveying pipes (5) together, and facilitates the synchronous adjustment of the number of carding machines working on the production line; Dust removal component (2) is installed below the conveying pipe (5). The dust removal component (2) is used to provide power for the absorption of dust generated by the operation of the whole device and to collect the dust.
2. The dust removal device according to claim 1, which is convenient for synchronous operation with the production line, is characterized in that: The pipeline assembly (1) includes a mounting box (6), which is fixedly connected to the left side of the conveying pipeline (5). The right side of the conveying pipeline (5) is internally threaded with an inner sleeve (8). A through groove (7) is provided on the left side of the mounting box (6), which penetrates the right side of the mounting box (6). Trapezoidal blocks (9) are inserted into both the upper and bottom surfaces of the mounting box (6). Fixing plates (10) are fixedly connected to the sides of the two trapezoidal blocks (9) that are far apart from each other.
3. A dust removal device according to claim 2 that is easy to operate synchronously with the production line, characterized in that: Four rectangular guide rods (11) are fixedly connected between the two fixed plates (10) on their sides that are close to each other. The upper surface of the mounting box (6) is provided with four guide grooves (13) whose positions and sizes are adapted to the guide rods (11). Each guide rod (11) is engaged with its corresponding guide groove (13).
4. A dust removal device according to claim 3 that is easy to operate synchronously with the production line, characterized in that: Springs (12) are fixedly connected to the sides of the two fixed plates (10) that are close to each other, and the other end of each spring (12) is fixedly connected to the side of the mounting box (6) that is close to it.
5. A dust removal device according to claim 4 that is easy to operate synchronously with the production line, characterized in that: Each of the springs (12) is connected to its corresponding guide rod (11).
6. A dust removal device according to claim 2 that is easy to operate synchronously with the production line, characterized in that: The dust removal assembly (2) includes a connecting square tube (14), which is fixedly connected to the lower part of the outer surface of the conveying pipe (5). A dust suction device (15) is fixedly installed inside the lower part of the connecting square tube (14), and a storage bag (16) is installed on the left side of the bottom surface of the connecting square tube (14).
7. A dust removal device according to claim 6 that is easy to operate synchronously with a production line, characterized in that: The bottom surface of the connecting square tube (14) is fixedly connected to two symmetrical support legs (17).
8. A dust removal device according to claim 2 that is easy to operate synchronously with the production line, characterized in that: A guide groove (13) is installed on the right side of the inner sleeve (8) located on the far right.