Energy-saving yarn dyeing device

Abstract

The utility model discloses an energy-saving yarn dyeing device which comprises a barrel body, a partition layer and a feeding and discharging mechanism, the top of the barrel body penetrates through the partition layer, the feeding and discharging mechanism is arranged at the top of the partition layer, and the feeding and discharging mechanism comprises an isolation hood, a discharging bin, a feeding bin, a partition plate, an insertion plate, a sliding groove, a supporting plate, a pulley and a winch. An isolation cover is arranged at the top of the separation layer, the top of the barrel is located in the isolation cover, after dyeing operation in the barrel is completed, a top cover is opened, a winch is connected with a material frame and lifts the material frame into the isolation cover, an insertion plate is inserted into and closes the open end of the barrel, and loss of high temperature in the barrel is reduced; at the moment, the supporting plate moves to the discharging bin along the sliding groove to take out the dyed yarn barrel material frame, a new material frame to be used is hung to the bottom of the winch and is hung into the barrel body through the winch, a partition structure that the isolation cover is matched with the inserting plate is adopted, heat energy waste in the yarn feeding and discharging process can be greatly reduced, and the feeding and discharging efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to yarn dyeing technical field, especially in a kind of energy-saving yarn dyeing device. BACKGROUND

[0002] High temperature and high pressure cheese dyeing machine mainly supplies polyester and its blended cheese high temperature dyeing and water washing post-processing equipment, also can supply cotton, acrylic, wool and other cheese dyeing, it is a commonly used yarn dyeing equipment, use very widely, since its dyeing cylinder body height is generally higher, so there is generally horizontal laying partition layer in the position close to the top of cylinder body in installation workshop, cylinder body is fixed at the bottom of workshop and its top penetrates partition layer, while lifting equipment and other transport components are placed on the top of partition layer, facilitate feeding and discharging.

[0003] The existing cheese dyeing machine has the following disadvantages in use: in the dyeing process using cheese dyeing machine, high temperature and high pressure environment is an important index affecting dyeing effect and quality, during the taking out of material rack and the discharging operation of new material rack, since the cylinder is in normal open state, the internal high temperature environment is lost greatly, after a new batch of material racks are hoisted into the internal cylinder, long time heating treatment must be carried out again, which increases production time consumption and heat energy consumption, therefore, we provide a kind of energy-saving yarn dyeing device. UTILITY MODEL CONTENT

[0004] The utility model mainly aims at providing a kind of energy-saving yarn dyeing device, through the in-out material mechanism arranged at the top of cylinder body, the heat loss in the discharging and feeding process can be reduced, the heating time consumption is reduced, and the energy consumption can be reduced, so the problems in the background art can be effectively solved.

[0005] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is as follows:

[0006] An energy-saving yarn dyeing device, comprising a cylinder, a partition layer and an in-out material mechanism, the cylinder top penetrates the partition layer, and the partition layer top is provided with an in-out material mechanism, the in-out material mechanism comprises an isolation cover, a discharge bin, a feeding bin, a partition plate, a plug-in plate, a sliding groove, a supporting plate, a pulley and a winch, the partition layer top is provided with an isolation cover, and the cylinder top is located in the isolation cover, the cylinder internal two sides are respectively provided with a discharge bin and a feeding bin, the cylinder side top one end is welded with a partition plate, and the partition plate end extends to the cylinder internal, the partition plate internal is plugged with a plug-in plate, the isolation cover top is provided with a sliding groove, and the supporting plate is movably connected with the sliding groove, the supporting plate internal is installed with a pulley, and the supporting plate top is provided with a winch.

[0007] Further, the connecting mechanism is further included, the power output end of the winch is provided with the connecting mechanism, the connecting mechanism includes a rack, a lifting ring, a lifting rope and a hook, the rack is inserted into the inside of the barrel and the lifting ring is welded on the top of the rack, the lifting rope is wound around the outer wall of the winch and the hook connected with the lifting ring is bound on the end of the lifting rope; when the winch operates, the power output end drives the rotation of the drum, thereby realizing the winding and unwinding of the lifting rope, controlling the lifting of the hook, the inside of the rack is used for stacking the yarn barrels, the positioning rod is connected with the upper end cover by screwing or other connecting methods, the lifting ring structure is arranged on the top of the upper end cover and used for hooking with the hook, by hooking the hook with the lifting ring, the lifting of the rack can be realized through the winch.

[0008] Further, the slot is arranged in the inner wall of the partition plate in the horizontal direction and the insert plate is inserted into the slot; by connecting the slot structure of the inner wall of the partition plate with the insert plate, the insertion and extraction of the insert plate is more smooth and the sealing performance is better after being closed.

[0009] Further, the movable groove is arranged in the corresponding position of the top of the barrel and the top of the isolation cover and is communicated with the inner part of the sliding groove; when the rack is hoisted into the inside of the barrel and the connection between the hook and the lifting ring needs to be disconnected, the support plate can be moved into the movable groove, thereby driving the hook to move and separate from the lifting ring, when the reconnection is needed, the support plate is slid into the sliding groove and the lifting rope is controlled to move upward, so that the hook can hook the lifting ring again.

[0010] Further, the moving rod extending to the outside of the isolation cover is welded on one side of the surface of the support plate; by the moving rod structure, the moving rod is convenient to push and pull outside the isolation cover, thereby driving the movement of the support plate and adjusting the position of the rack.

[0011] Compared with the prior art, this utility model has the following advantages: The partition layer is set inside the workshop near the top of the cylinder. The top of the cylinder passes through the partition layer and extends into the isolation hood. A partition structure is provided on the side of the top of the cylinder, and an insert plate is inserted into the partition. Under normal dyeing conditions, the insert plate is half-open, which does not affect the position of the material rack inside the cylinder. At the same time, the end of the insert plate blocks the inside of the partition to prevent steam leakage. At this time, the material rack storing new yarn bobbins to be dyed can be moved into the feeding hopper for later use. After the dyeing operation inside the cylinder is completed, the top cover is opened, and the material rack is connected by a winch and lifted into the isolation hood. When the material rack moves to the top of the partition, the insert plate is inserted and closes the opening end of the cylinder, reducing the loss of high temperature inside the cylinder. At this point, the pallet moves along the chute to the discharge bin, which can then be opened to remove the dyed yarn bobbin rack. The new rack is then hung at the bottom of the winch and hoisted into the drum by the winch. The insertion plate is opened during the hoisting process. The isolation structure using the isolation cover and the insertion plate can greatly reduce the heat energy waste during the yarn feeding and discharging process and improve the loading and unloading efficiency. When the winch is running, its power output end drives the rotation of the drum, thereby realizing the winding and unwinding of the lifting rope and controlling the lifting and lowering of the hook. The inside of the rack is used to stack yarn bobbins. The positioning rod is connected to the upper end cover by screws or other connection methods. A lifting ring structure is provided on the top of the upper end cover for hooking with the hook. By hooking the hook and the lifting ring together, the rack can be lifted by the winch. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of an energy-saving yarn dyeing device according to the present invention.

[0013] Figure 2 This is a schematic diagram of the internal structure of the isolation cover of an energy-saving yarn dyeing device according to this utility model.

[0014] Figure 3 This is a top view of the internal structure of the cylinder of an energy-saving yarn dyeing device according to this utility model.

[0015] Figure 4 This is a schematic diagram of the top structure of the isolation cover of an energy-saving yarn dyeing device according to this utility model.

[0016] Figure 5 This is a schematic diagram of the tray structure of an energy-saving yarn dyeing device according to the present invention.

[0017] In the diagram: 1. Cylinder; 2. Partition layer; 3. Feeding / discharging mechanism; 301. Isolation cover; 302. Discharge bin; 303. Feed bin; 304. Partition plate; 305. Slot; 306. Insert plate; 307. Slide; 308. Movable slot; 309. Support plate; 310. Pulley; 311. Winch; 4. Connecting mechanism; 401. Material rack; 402. Lifting ring; 403. Lifting rope; 404. Hook; 405. Moving rod. Detailed Implementation

[0018] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0019] like Figures 1-5 As shown, an energy-saving yarn dyeing device includes a cylinder 1, a partition layer 2, and a feeding / discharging mechanism 3. The top of the cylinder 1 extends through the partition layer 2, and the feeding / discharging mechanism 3 is located at the top of the partition layer 2. The feeding / discharging mechanism 3 includes an isolation cover 301, a discharge bin 302, a feed bin 303, a partition plate 304, an insert plate 306, a chute 307, a support plate 309, a pulley 310, and a winch 311. The isolation cover 301 is located at the top of the partition layer 2, and the top of the cylinder 1 is located inside the isolation cover 301. The cylinder 1 has a discharge bin 302 and a feed bin 303 respectively on its two sides. A partition 304 is welded to one end of the top side of the cylinder 1 and the end of the partition 304 extends into the cylinder 1. An insert plate 306 is inserted into the partition 304. A sliding groove 307 is opened on the top of the isolation cover 301 and a support plate 309 is movably connected through the sliding groove 307. A pulley 310 is installed inside the support plate 309 and fits against the surface of the sliding groove 307. A winch 311 is provided on the top of the support plate 309.

[0020] The system also includes a connecting mechanism 4. The power output end of the winch 311 is equipped with a connecting mechanism 4. The connecting mechanism 4 includes a material rack 401, a lifting ring 402, a lifting rope 403, and a hook 404. The material rack 401 for storing yarn bobbins is inserted into the inside of the cylinder 1, and a lifting ring 402 is welded to the top of the material rack 401. The lifting rope 403 is wound around the outer wall of the winch 311, and the end of the lifting rope 403 is tied to a hook 404 connected to the lifting ring 402. When the winch 311 is running, its power output end drives the rotation of the drum, thereby realizing the winding and unwinding of the lifting rope 403 and controlling the lifting and lowering of the hook 404. The inside of the material rack 401 is used to stack yarn bobbins. The positioning rod is connected to the upper end cover by screwing or other connection methods. A lifting ring 402 structure is provided on the top of the upper end cover for hooking the hook 404. By hooking the hook 404 and the lifting ring 402 together, the material rack 401 can be lifted by the winch 311.

[0021] The partition 304 has a slot 305 horizontally formed on its inner wall, into which the insert plate 306 is inserted. The top of the isolation cover 301 has a movable groove 308 corresponding to the top of the cylinder 1, and the movable groove 308 is connected to the inside of the slide groove 307. The slot 305 structure on the inner wall of the partition 304 connects with the insert plate 306, making the insertion and removal of the insert plate 306 smoother and the sealing performance better after closing. When the material rack 401 is hoisted into the cylinder 1 and the connection between the hook 404 and the lifting ring 402 needs to be disconnected, the support plate 309 can be moved into the movable groove 308 to move the hook 404 and disengage it from the lifting ring 402. When reconnection is required, the support plate 309 is slid into the slide groove 307 and the lifting rope 403 is moved upward so that the hook 404 can re-hook the lifting ring 402.

[0022] The pallet 309 has a movable rod 405 welded to one side of its surface, extending to the outside of the isolation cover 301. The movable rod 405 facilitates pushing and pulling outside the isolation cover 301 to move the pallet 309, thereby adjusting the position of the material rack 401.

[0023] It should be noted that this utility model is an energy-saving yarn dyeing device. During operation, the partition layer 2 is located inside the workshop near the top of the bobbin 1. The top of the bobbin 1 passes through the partition layer 2 and extends into the isolation cover 301. A partition plate 304 structure is provided on the side of the top of the bobbin 1, and an insert plate 306 is inserted into the partition plate 304. Under normal dyeing conditions, the insert plate 306 is half-open, which does not affect the position of the material rack 401 inside the bobbin 1. At the same time, the end of the insert plate 306 blocks the inside of the partition plate 304 to prevent steam leakage. At this time, the material rack 401 storing new yarn bobbins to be dyed can be moved into the feeding hopper 303 for later use. After the dyeing operation inside the bobbin 1 is completed, the top cover is opened, and the winch 311 connects the material rack 401 and lifts it into the isolation cover 301. When the material rack 401 moves to the top of the partition plate 304, the insert plate 306 is inserted and closes the open end of the bobbin 1, reducing the loss of high temperature inside the bobbin 1. At this time, the pallet 309 moves along the chute 307 to the discharge bin 302, and the discharge bin 302 can be opened to take out the dyed yarn bobbin rack 401. The new rack 401 is hung at the bottom of the winch 311 and hoisted into the cylinder 1 by the winch 311. The insertion plate 306 can be opened during the hoisting process. The isolation structure of the isolation cover 301 and the insertion plate 306 can greatly reduce the heat energy waste during the yarn feeding and discharging process and improve the loading and unloading efficiency. When the winch 311 is running, its power output end drives the rotation of the drum, thereby realizing the winding and unwinding of the lifting rope 403 and controlling the lifting and lowering of the hook 404. The inside of the rack 401 is used to stack yarn bobbins. The positioning rod is connected to the upper end cover by screwing or other connection methods. A lifting ring 402 structure is provided on the top of the upper end cover for hooking the hook 404. By hooking the hook 404 and the lifting ring 402 together, the rack 401 can be lifted by the winch 311.

[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An energy-saving yarn dyeing device, comprising a cylinder (1), characterized in that, It also includes a partition layer (2) and a feeding / discharging mechanism (3). The top of the cylinder (1) penetrates the partition layer (2), and the top of the partition layer (2) is provided with a feeding / discharging mechanism (3). The feeding / discharging mechanism (3) includes an isolation cover (301), a discharge bin (302), a feed bin (303), a partition plate (304), a slide plate (306), a chute (307), a pallet (309), a pulley (310), and a winch (311). The top of the partition layer (2) is provided with an isolation cover (301), and the top of the cylinder (1) is located inside the isolation cover (301). The cylinder (1) is located inside the isolation cover (301). The two sides of the cylinder (1) are respectively provided with a discharge bin (302) and a feed bin (303). A partition (304) is welded to one end of the top side of the cylinder (1) and the end of the partition (304) extends into the inside of the cylinder (1). An insert plate (306) is inserted into the partition (304). A sliding groove (307) is opened on the top of the isolation cover (301) and a support plate (309) is movably connected through the sliding groove (307). A pulley (310) is installed inside the support plate (309) and fits against the surface of the sliding groove (307). A winch (311) is provided on the top of the support plate (309).

2. The energy-saving yarn dyeing device according to claim 1, characterized in that: It also includes a connecting mechanism (4). The power output end of the winch (311) is provided with a connecting mechanism (4). The connecting mechanism (4) includes a material rack (401), a lifting ring (402), a lifting rope (403), and a hook (404). The material rack (401) for storing the wire drum is inserted into the inside of the cylinder (1), and a lifting ring (402) is welded to the top of the material rack (401). The lifting rope (403) is wound around the outer wall of the winch (311), and the end of the lifting rope (403) is tied with a hook (404) that is connected to the lifting ring (402).

3. The energy-saving yarn dyeing device according to claim 1, characterized in that: The inner wall of the partition (304) is provided with a slot (305) in the horizontal direction, and the insert plate (306) is inserted into the slot (305).

4. The energy-saving yarn dyeing device according to claim 1, characterized in that: The top of the isolation cover (301) is provided with a movable groove (308) at a position corresponding to the top of the cylinder (1), and the movable groove (308) is connected to the inside of the sliding groove (307).

5. The energy-saving yarn dyeing device according to claim 1, characterized in that: A movable rod (405) extending to the outside of the isolation cover (301) is welded to one side of the surface of the tray (309).

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