Track plate split type pressing assembly

By designing a split-type track slab pressing assembly and utilizing a combination of reaction beams and load-bearing rods, the problem of installation difficulties in confined spaces with existing devices was solved, enabling rapid and convenient track slab pressing and fixing, and improving construction efficiency and accuracy.

CN223646871UActive Publication Date: 2025-12-09CHINA RAILWAY NO 2 ENG GROUP CO LTD +1
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Patent Information

Application Number
CN202522376279.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-10
Publication Date
2025-12-09
Estimated Expiration
2035-11-10

AI Technical Summary

Technical Problem

The existing pressing device is heavy and large in size, which makes it time-consuming and difficult to install in a confined space, affecting the construction accuracy of the track slab.

Method used

Design a split-type track slab pressing assembly, which uses two pressing mechanisms to press down on opposite sides of the track slab respectively. By combining a reaction beam, a load-bearing support, a reaction rod, and a load-bearing rod, the track slab is stably pressed down in a confined space through the lever principle. Adjustment is facilitated by adjusting parts and threaded connections, making it suitable for confined working spaces.

Benefits of technology

It enables the rapid and convenient pressing and fixing of track slabs in confined spaces, improving construction efficiency, ensuring construction accuracy and operational flexibility, and possessing good economic and practical value.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of railway track plate installation, in particular to a track plate split type downward pressing assembly which comprises two downward pressing mechanisms, each downward pressing mechanism comprises a counter-force cross beam, a force bearing support, a counter-force rod and a force bearing rod, one end of each counter-force cross beam is connected with the force bearing support used for abutting against a track plate, and the other end of each counter-force cross beam is connected with the force bearing rod used for abutting against the ground. The bearing rod vertically penetrates through the counter-force cross beam and is in threaded connection with the counter-force cross beam; a rotating part is arranged at the top of the force bearing rod; the counter-force rod is located between the force bearing rod and the force bearing support, the counter-force rod vertically penetrates through the counter-force cross beam, an adjusting piece is arranged on the counter-force rod, the adjusting piece is in threaded connection with the counter-force rod, the adjusting piece abuts against the top of the counter-force cross beam, and a connecting part used for being connected with an expansion bolt is arranged at the bottom end of the counter-force rod; the connecting part is connected with the expansion bolt, the adjusting piece and the force bearing rod are rotated to adjust the position of the counter-force cross beam, the force bearing support abuts against the track plate, then the adjusting piece and the force bearing rod are finely adjusted, and the force bearing support applies downward pressure meeting the requirement to the track plate.
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Description

Technical Field

[0001] This utility model relates to the field of railway track slab installation, and in particular to a split-type pressing component for track slabs. Background Technology

[0002] During railway track slab construction, the track slab must first be precisely fixed in the designed position. Then, self-compacting concrete is poured into the inner cavity of the slab through the grouting ports. Because the concrete injection generates buoyancy, which may cause the track slab to float and shift, affecting construction accuracy, a pressure device is often used to apply pre-pressure to the track slab for fixation before grouting. Commonly used pressure devices include... Figure 1 As shown, its design is suitable for situations where there is sufficient space on both sides of the track slab. The two ends of the pressing device are fixed to the ground by the diagonal tie rod 100 and connected to the template with bolts, thereby stabilizing the pressing track slab and providing stable construction conditions for concrete pouring.

[0003] However, in some tunnel track slab installation scenarios, the space left on both sides of the track slab is relatively small, and the existing pressing device is heavy and large in size, making the installation process time-consuming and difficult to adjust. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of existing technologies, such as heavy weight, large structural size, long installation time of the pressing device, and difficult operation during adjustment, and to provide a separate pressing component for the track plate.

[0005] This utility model provides a split-type downward pressing assembly for a track slab, comprising:

[0006] Two pressing mechanisms are arranged opposite each other on opposite sides of the track plate;

[0007] The pressing mechanism includes a reaction beam, a support, a reaction rod, and a support rod. One end of the reaction beam is connected to the support for abutting against the track slab, and the other end is connected to the support rod for abutting against the ground. The support rod extends vertically through the reaction beam and is threadedly connected to the reaction beam. The top of the support rod is provided with a rotating part.

[0008] The reaction rod is located between the load-bearing rod and the load-bearing support. The reaction rod extends vertically through the reaction beam. An adjusting component is provided on the reaction rod. The adjusting component is threadedly connected to the reaction rod. The adjusting component abuts against the top of the reaction beam. The bottom end of the reaction rod is provided with a connecting part for connecting expansion bolts.

[0009] Preferably, the connecting part is an annular component, which is used for detachable connection with the expansion bolt.

[0010] Preferably, the adjusting member includes an abutting nut, and the rotating part includes a screw nut.

[0011] Preferably, the bottom end of the load-bearing rod is provided with a support seat, and the support seat is rotatably connected to the load-bearing rod.

[0012] Preferably, the support base includes a sleeve and a support plate, the sleeve is vertically arranged, the bottom of the sleeve is connected to the support plate, and the sleeve is rotatably connected to the load-bearing rod.

[0013] Preferably, the load-bearing support includes a pressure plate and two connecting plates, the connecting plates are connected to the pressure plate, the two connecting plates are spaced apart, the connecting plates are connected to the reaction beam, and the pressure plate is used to abut against the track plate.

[0014] Preferably, the reaction beam is provided with a hinge rod, the hinge rod passes through the reaction beam, the hinge rod is rotatably connected to the reaction beam, and the two ends of the hinge rod are respectively connected to the connecting plate.

[0015] Preferably, the reaction beam has several vertically penetrating through holes arranged on it, the through holes being located between the load-bearing rod and the load-bearing support, and the reaction rod passing through the through holes.

[0016] Preferably, the through hole is an oblong hole.

[0017] Preferably, the reaction beam is equipped with a level bubble.

[0018] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0019] This utility model provides a split-type pressing assembly for a track slab. Two pressing mechanisms press down on opposite sides of the track slab, allowing it to be pressed down. One end of a reaction beam is connected to a load-bearing support, and the other end to a load-bearing rod. A reaction rod is positioned between the load-bearing rod and the load-bearing support. After the reaction rod is connected to an expansion bolt on the ground, the reaction beam is pressed down by an adjusting component. Utilizing the lever principle, the load-bearing rod abuts against the ground, allowing the load-bearing support to press down on the track slab. Both the load-bearing rod and the reaction rod are vertically arranged, allowing for installation in confined spaces. The adjusting component is threadedly connected to the reaction rod, and the load-bearing rod is threadedly connected to the reaction beam, facilitating adjustment. The rotating parts on the adjusting component and the load-bearing rod are located above the reaction beam, allowing operators to easily adjust the position of the reaction beam by rotating the adjusting component or the load-bearing rod. This design adapts to use in confined working spaces, facilitates operator operation, and possesses good economic and practical value. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the pressing device in the background art of this utility model;

[0021] Figure 2 This is a front view structural schematic diagram of the pressing mechanism of a split-type pressing assembly for a track slab according to the present invention.

[0022] Figure 3 This is a top view of the pressing mechanism of a split-type pressing assembly for a track slab according to the present invention.

[0023] Figure 4 This is a front view structural schematic diagram of the load-bearing support of a split-type downward pressure assembly for a track slab according to the present invention.

[0024] Figure 5 This is a top view of the load-bearing support of a split-type pressure assembly for a track slab according to the present invention.

[0025] Figure 6 This is a front view structural diagram of a support base for a split-type downward pressing assembly of a track slab according to the present invention.

[0026] Figure 7 This is a top view of the support base of a split-type downward pressing component for a track slab according to the present invention.

[0027] Figure 8 This is a top view of the pressing mechanism of a track slab split pressing assembly according to Embodiment 2 of this utility model.

[0028] Marked in the image:

[0029] 1-Reaction beam, 11-Through hole, 12-Hinged rod, 2-Bearing support, 21-Pressure plate, 22-Connecting plate, 3-Reaction rod, 31-Adjusting component, 32-Connecting part, 4-Bearing rod, 41-Rotating part, 42-Support seat, 421-Sleeve, 422-Support plate, 5-Level bubble

[0030] 100-Diagonal tie rod. Detailed Implementation

[0031] The present invention will be further described in detail below with reference to specific embodiments. However, it should not be construed as limiting the scope of the present invention to the following embodiments; all technologies implemented based on the content of the present invention fall within the scope of the present invention.

[0032] Unless otherwise specified, the use of terms such as "upper," "lower," "left," "right," "center," "inner," and "outer" to indicate orientation or positional relationships in the description of specific embodiments of this utility model is based on the orientation or positional relationships shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product / equipment / device is typically placed during use. These terms are merely for the purpose of facilitating the description of the utility model solution or simplifying the description in specific embodiments, enabling those skilled in the art to quickly understand the solution, and do not indicate or imply that a specific device / component / element must have a specific orientation, or be constructed and operated in a specific positional relationship. Therefore, they should not be construed as limitations on this utility model.

[0033] Furthermore, the use of terms such as "horizontal," "vertical," "suspended," and "parallel" does not imply that the corresponding device / component / element must be absolutely horizontal, vertical, suspended, or parallel, but rather that it can be slightly tilted or have a deviation. For example, "horizontal" merely means that its direction is more horizontal relative to "vertical," not that the structure must be completely horizontal, but can be slightly tilted. Alternatively, it can be simplified to mean that the corresponding device / component / element, when set in a "horizontal," "vertical," "suspended," or "parallel" direction, can have an error / deviation of ±10% relative to the corresponding direction, more preferably within ±8%, more preferably within ±6%, more preferably within ±5%, and more preferably within ±4%. As long as the corresponding device / component / element is within the error / deviation range, it can still achieve its function in the present invention.

[0034] Furthermore, the use of terms such as "first," "second," and "third" in terminology is merely for distinguishing descriptions of identical or similar components and should not be interpreted as emphasizing or implying the relative importance of a particular component.

[0035] Furthermore, in the description of the embodiments of this utility model, "several", "multiple", and "several" represent at least two. The number can be any number, such as two, three, four, five, six, seven, eight, or nine, and can even exceed nine.

[0036] Furthermore, in the description of the technical solution of this utility model, unless otherwise explicitly specified / limited / restricted, the terms "set up," "install," "connect," "link," "equipped with," "laid out," and "arranged" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to common connection methods in the art, such as welding, riveting, bolting, and threaded connections. Such connections can be mechanical, electrical, or communication connections; they can be direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components.

[0037] Example 1

[0038] like Figures 2-7 As shown, a split-type pressing assembly for a track slab specifically consists of two pressing mechanisms positioned opposite each other on opposite sides of the track slab. Each pressing mechanism includes a reaction beam 1, a support 2, a reaction rod 3, and a support rod 4. One end of the reaction beam 1 is connected to the support 2 for contacting the track slab, and the other end is connected to the support rod 4 for contacting the ground. The support rod 4 vertically penetrates the reaction beam 1 and is threadedly connected to it. A rotating part 41 is provided at the top of the support rod 4. The reaction rod 3 is located between the support rod 4 and the support 2, vertically penetrating the reaction beam 1. An adjusting component 31 is provided on the reaction rod 3, threadedly connected to it and abutting against the top of the reaction beam 1. A connecting part 32 for connecting expansion bolts is provided at the bottom of the reaction rod 3.

[0039] Two pressing mechanisms press down on opposite sides of the track slab to achieve the pressing operation. One end of the reaction beam 1 is connected to the load-bearing support 2, and the other end is connected to the load-bearing rod 4. A reaction rod 3 is set between the load-bearing rod 4 and the load-bearing support 2, and then the reaction rod 3 is connected to the expansion bolt on the ground. In this way, under the action of the adjusting component 31, the reaction beam 1 can be pressed down. According to the lever principle, the load-bearing rod 4 abuts against the ground, thereby enabling the load-bearing support 2 to exert downward pressure on the track slab. The load-bearing rod 4 and the reaction rod 3 are set vertically, which can well adapt to the installation requirements in narrow spaces. The adjusting component 31 is threadedly connected to the reaction rod 3, and the load-bearing rod 4 is also threadedly connected to the reaction beam 1. The rotating parts 41 on the adjusting component 31 and the load-bearing rod 4 are both located above the reaction beam 1. This setting makes it easy for the operator to rotate the adjusting component 31 or the load-bearing rod 4 to flexibly adjust the position of the reaction beam 1, so that it can adapt to narrow working spaces.

[0040] In one or more embodiments, the connecting part 32 is an annular part, which is used to detachably connect with the expansion bolt. Specifically, before installing the pressing mechanism, the expansion bolt needs to be installed on the ground directly below the annular part. The expansion bolt is provided with a hook-shaped part, which fits through the annular part to quickly connect the annular part and the hook-shaped part. Through the movable connection between the hook-shaped part and the annular part, the reaction beam 1 can tilt to a certain extent during adjustment, thereby facilitating the installation and adjustment of the pressing mechanism by the operator.

[0041] In one or more embodiments, the adjusting member 31 includes an abutting nut, and the rotating part 41 includes a nut. By rotating the abutting nut, the position of the abutting nut on the upper reaction rod 3 is changed, thereby adjusting the position of the reaction beam 1. By rotating the nut, the load-bearing rod 4 is rotated, ensuring good contact between the load-bearing rod 4 and the ground, providing good downward pressure to the track slab. The abutting nut and the nut can be operated with common tools, making them easy to use.

[0042] In one or more embodiments, the bottom end of the load-bearing rod 4 is provided with a support seat 42, which is rotatably connected to the load-bearing rod 4; this makes it easy for the load-bearing rod 4 to rotate and for the support seat 42 to be adjusted to contact the ground.

[0043] In an optional embodiment, the support base 42 includes a sleeve 421 and a support plate 422. The sleeve 421 is vertically arranged, and the bottom of the sleeve 421 is connected to the support plate 422. The sleeve 421 is rotatably connected to the load-bearing rod 4. The support plate 422 increases the contact area with the ground, which facilitates the distribution of force and avoids the track plate from floating due to excessive local force on the ground. The end of the load-bearing rod 4 is inserted into the sleeve 421, and the sleeve 421 and the load-bearing rod 4 rotate relative to each other.

[0044] In one or more embodiments, the load-bearing support 2 includes a pressure plate 21 and two connecting plates 22. The connecting plates 22 are connected to the pressure plate 21, and the two connecting plates 22 are spaced apart. The connecting plates 22 are connected to the reaction beam 1. The pressure plate 21 is used to abut against the track plate. The pressure plate 21 abuts against the top of the track plate to increase the contact area and avoid excessive local stress that could damage the track plate.

[0045] In an optional embodiment, the reaction beam 1 is provided with a hinge rod 12, which passes through the reaction beam 1 and is rotatably connected to the reaction beam 1. Both ends of the hinge rod 12 are respectively connected to connecting plates 22. Through the rotatable connection between the hinge rod 12 and the reaction beam 1, the pressure plate 21 can rotate. The track slab at the curve of the railway has superelevation. When pressing down on the track slab at the curve of the railway track, the pressure plate 21 can be rotated to make the pressure plate 21 fit against the top surface of the track slab, which is convenient for pressing down on the track slab with superelevation. Specifically, the reaction beam 1 is located between two connecting plates 22, and the connecting plates 22 are perpendicular to the pressure plate 21.

[0046] In one or more embodiments, a plurality of vertically penetrating through holes 11 are arranged on the reaction beam 1. The through holes 11 are located between the load-bearing rod 4 and the load-bearing support 2, and the reaction rod 3 passes through the through holes 11. Depending on the actual use environment, the reaction rod 3 can be made to pass through the through holes 11 at different positions to adapt to the downward pressure of the track plate under different working conditions. The distance between the load-bearing rod 4 and the reaction rod 3 can be reduced by passing through different through holes 11, thereby adapting to use in narrower spaces. The plurality of through holes 11 are arranged at intervals along the length direction of the reaction beam 1.

[0047] In an optional embodiment, the through hole 11 is an oblong hole, which facilitates the passage of the reaction rod 3, allowing the reaction rod 3 and the reaction beam 1 to rotate relative to each other within a certain range, making it easy for operators to quickly adjust the position of the reaction beam 1.

[0048] Specifically, two connecting nuts are welded inside the reaction beam 1, and the load-bearing rod 4 is threadedly connected to the connecting nuts.

[0049] In this embodiment, a split-type downward pressing assembly for a track slab is used by connecting the connecting part 32 to the expansion bolt, rotating the adjusting part 31 and the load-bearing rod 4 to adjust the position of the reaction beam 1 so that the load-bearing support 2 abuts against the top of the track slab. Then, the adjusting part 31 and the load-bearing rod 4 are finely adjusted so that the load-bearing support 2 applies the required downward pressure to the track slab.

[0050] Example 2

[0051] like Figure 8 As shown, the track slab split-type pressing assembly of this embodiment has a structure that is roughly the same as that of Embodiment 1. The difference from Embodiment 1 is that the reaction beam 1 is provided with a level bubble 5. Through the level bubble 5, the operator can observe the levelness of the reaction beam 1, which makes it convenient for the operator to quickly adjust the reaction rod 3 and the load-bearing rod 4.

[0052] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A split-type downward pressing assembly for a track slab, characterized in that, include: Two pressing mechanisms are arranged opposite each other on opposite sides of the track plate; The pressing mechanism includes a reaction beam (1), a support (2), a reaction rod (3), and a support rod (4). One end of the reaction beam (1) is connected to the support (2) for abutting against the track plate, and the other end is connected to the support rod (4) for abutting against the ground. The support rod (4) vertically passes through the reaction beam (1) and is threadedly connected to the reaction beam (1). The top of the support rod (4) is provided with a rotating part (41). The reaction rod (3) is located between the load-bearing rod (4) and the load-bearing support (2). The reaction rod (3) extends vertically through the reaction beam (1). An adjusting member (31) is provided on the reaction rod (3). The adjusting member (31) is threadedly connected to the reaction rod (3). The adjusting member (31) abuts against the top of the reaction beam (1). The bottom end of the reaction rod (3) is provided with a connecting part (32) for connecting expansion bolts.

2. The track slab split-type pressing assembly according to claim 1, characterized in that, The connecting part (32) is an annular part, which is used for detachable connection with the expansion bolt.

3. The track slab split-type pressing assembly according to claim 1, characterized in that, The adjusting member (31) includes an abutting nut, and the rotating part (41) includes a nut.

4. The track slab split-type pressing assembly according to claim 1, characterized in that, The bottom end of the load-bearing rod (4) is provided with a support seat (42), and the support seat (42) is rotatably connected to the load-bearing rod (4).

5. A track slab split-type pressing assembly according to claim 4, characterized in that, The support base (42) includes a sleeve (421) and a support plate (422). The sleeve (421) is vertically arranged, and the bottom of the sleeve (421) is connected to the support plate (422). The sleeve (421) is rotatably connected to the load-bearing rod (4).

6. A split-type downward pressing assembly for a track slab according to claim 1, characterized in that, The load-bearing support (2) includes a pressure plate (21) and two connecting plates (22). The connecting plates (22) are connected to the pressure plate (21), and the two connecting plates (22) are spaced apart. The connecting plates (22) are connected to the reaction beam (1), and the pressure plate (21) is used to abut against the track plate.

7. A split-type downward pressing assembly for a track slab according to claim 6, characterized in that, The reaction beam (1) is provided with a hinge rod (12), which passes through the reaction beam (1) and is rotatably connected to the reaction beam (1). The two ends of the hinge rod (12) are respectively connected to the connecting plate (22).

8. A split-type downward pressing assembly for a track slab according to claim 1, characterized in that, The reaction beam (1) has several vertical through holes (11) arranged on it. The through holes (11) are located between the load-bearing rod (4) and the load-bearing support (2). The reaction rod (3) passes through the through holes (11).

9. A split-type downward pressing assembly for a track slab according to claim 8, characterized in that, The through hole (11) is a waist-shaped hole.

10. A split-type downward pressing assembly for a track slab according to any one of claims 1-9, characterized in that, The reaction beam (1) is equipped with a level bubble (5).