Monitoring and early warning device for industrial production

Abstract

The utility model discloses a monitoring and early warning device for industrial production, which comprises a track-variable spliced track beam, a movable seat and a self-driving component for driving the movable seat to move back and forth along the length direction of the track beam are arranged on the inner side of the track beam in a sliding manner, and a lifting adjusting part is arranged at the bottom of the movable seat and is used for adjusting the height of the track beam. During use, the movable base can move in the length direction of the rail beam under the cooperation of the self-driving assembly and the sliding assembly, and due to the fact that the multi-zigzag track of the rail beam is matched with equipment, pipelines and hidden corners in a factory, the equipment can be conveniently and rapidly moved, and the safety of the factory is improved. Therefore, the moving monitoring assembly can carry out mobile monitoring, early warning and retention evidence obtaining on the area along the line, and can timely arrive at the scene to carry out shooting evidence obtaining and the like when a fault occurs, and a control room or a field worker can remotely control the shooting angle, the vertical height and the like of the monitoring assembly through the master control terminal and the micro-control box. And better monitoring and early warning are facilitated.

Description

Technical Field

[0001] This utility model relates to the field of monitoring equipment technology, specifically to a monitoring and early warning device for industrial production. Background Technology

[0002] Industrial production refers to the process of directly obtaining material resources from nature and processing and reprocessing raw materials (such as mineral products and agricultural products). For example, in some chemical production processes, complex pipelines, equipment, and machinery are often required to maintain the normal operation of production lines within the plant. To ensure the safe operation of various equipment and pipelines within the plant, in addition to staff inspecting the equipment, monitoring devices are often installed above the plant to monitor the equipment and machinery. Personnel in the monitoring room observe the real-time status of the workshop and receive early warnings based on the monitoring footage.

[0003] In practical applications, existing monitoring devices are mostly fixed installations, meaning one device is set up at a fixed point. However, many industrial production plants have complex equipment and pipelines with numerous hidden points and angles; the number of monitoring devices is limited, and setting up a large number of devices is impractical. This makes it difficult to monitor and record evidence in a timely and effective manner when malfunctions occur or in areas with potential safety hazards. Fixed monitoring points cannot achieve the goal of comprehensive or multi-angle monitoring and observation. Therefore, this paper proposes a monitoring and early warning device for industrial production to address the aforementioned problems as much as possible. Utility Model Content

[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0005] Therefore, the purpose of this utility model is to provide a monitoring and early warning device for industrial production, so as to solve the problem mentioned in the background art that the existing monitoring devices are mostly fixed installations, which makes it difficult to monitor and retain evidence in a timely and effective manner when a fault occurs or in some places with safety hazards. Fixed monitoring points cannot achieve the purpose of monitoring and observation without blind spots or from multiple angles.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a monitoring and early warning device for industrial production, comprising a spliced ​​rail beam with variable trajectory, a movable seat slidably disposed on the inner side of the rail beam, and a self-driving component for driving the movable seat to move back and forth along the length direction of the rail beam, a lifting adjustment component disposed at the bottom of the movable seat, and a monitoring component disposed at the bottom output end of the lifting adjustment component.

[0007] As a preferred embodiment of the industrial production monitoring and early warning device described in this utility model, the bottom sides of the inner surface of the rail beam have limiting supports.

[0008] The self-driving component includes main moving wheels rotatably mounted on both sides of one end of the moving base and sliding inside the limiting base, a dual-axis motor disposed inside the moving base and whose output end drives the two main moving wheels to rotate, and auxiliary moving wheels rotatably mounted on both sides of the other end of the moving base.

[0009] As a preferred embodiment of the industrial production monitoring and early warning device described in this utility model, the lifting adjustment component adopts an electric push rod, and the cylinder part of the electric push rod is fixedly installed at the bottom of the movable seat.

[0010] The bottom of the rail beam also has a clearance opening along its length, and the electric push rod passes through the inside of the clearance opening.

[0011] As a preferred embodiment of the industrial production monitoring and early warning device described in this utility model, the monitoring component includes a mounting plate fixed to the bottom output end of the lifting adjustment component, a panoramic camera disposed at the bottom of the mounting plate, a sensor disposed at the top of the mounting plate, and a micro-control box.

[0012] As a preferred embodiment of the industrial production monitoring and early warning device described in this utility model, the top of the inner side of the rail beam has a groove along its length at the center, and the top of the movable seat has a slider that matches the groove.

[0013] As a preferred embodiment of the industrial production monitoring and early warning device described in this utility model, the top side of the movable base is further provided with an inspection port, and the inner side of the inspection port is also equipped with a detachable cover plate.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: In daily use, the mobile base of this industrial production monitoring and early warning device can move along the length of the track beam with the cooperation of the self-driving component and the sliding component. Since the multi-bend trajectory of the track beam matches the equipment, pipelines and hidden corners between plants, the monitoring component in motion can perform mobile monitoring, early warning and evidence collection along the line area. It can also "arrive" at the scene in time to take pictures and collect evidence when a fault occurs. The control room or on-site personnel can remotely control the shooting angle and vertical height of the monitoring component through the central control terminal and micro control box, which is conducive to better monitoring and early warning. With the cooperation of both, the monitoring and early warning range and the flexibility of use of the device are effectively improved, and it has good practicality. Attached Figure Description

[0015] Figure 1This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the movable base structure of this utility model;

[0017] Figure 3 This is a side view of the mating structure of the rail beam and the movable seat of this utility model;

[0018] Figure 4 This is a schematic diagram of the monitoring component structure of this utility model.

[0019] In the diagram: 100, rail beam; 110, limiting base; 120, clearance opening; 130, slide rail; 200, moving seat; 210, self-driving component; 211, main moving wheel; 212, dual-axis motor; 213, auxiliary moving wheel; 220, slider; 230, inspection port; 240, cover plate; 300, lifting adjustment component; 400, monitoring component; 410, mounting plate; 420, panoramic camera; 430, sensor; 440, micro control box. Detailed Implementation

[0020] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0021] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0023] Figures 1-4 The diagram shown is a complete structural schematic of an industrial production monitoring and early warning device according to this utility model. Please refer to [link / reference]. Figures 1-4 This embodiment of an industrial production monitoring and early warning device includes a spliced ​​track beam 100 with variable trajectory, a movable seat 200 slidably disposed on the inner side of the track beam 100, and a self-driving component 210 for driving the movable seat 200 to move back and forth along the length direction of the track beam 100. A lifting adjustment component 300 is disposed at the bottom of the movable seat 200, and a monitoring component 400 is disposed at the bottom output end of the lifting adjustment component 300.

[0024] The bottom inner surface of the rail beam 100 has limiting supports 110 on both sides; the self-driving assembly 210 includes main moving wheels 211 rotatably mounted on both sides of one end of the movable seat 200 and sliding inside the limiting supports 110, a dual-axis motor 212 disposed inside the movable seat 200 and whose output end drives the two main moving wheels 211 to rotate, and auxiliary moving wheels 213 rotatably mounted on both sides of the other end of the movable seat 200. It can be understood that the cooperation of the two pairs of moving wheels makes the movable seat 200 more stable during movement. In other embodiments, the auxiliary moving wheels 213 can be free-swerving wheels, making the movable seat 200 smoother when moving and turning. The lifting adjustment component 300 adopts an electric push rod, and the cylinder part of the electric push rod is fixedly mounted on the bottom of the movable seat 200; wherein, the bottom of the rail beam 100 also has a clearance opening 120 along its length direction, and the electric push rod passes through the inside of the clearance opening 120. The monitoring component 400 includes a mounting plate 410 fixed to the bottom output end of the lifting adjustment component 300, a panoramic camera 420 disposed at the bottom of the mounting plate 410, a sensor 430 disposed at the top of the mounting plate 410, and a microcontroller box 440. It should be noted that the sensor 430 here can be a smoke sensor, a light sensor, etc., set according to the specific needs of industrial production. For example, when a gas / liquid leak occurs in a pipeline in a certain area, the moving monitoring device will detect and sense it in time, improving the monitoring and early warning effect. Specifically, in this embodiment, during daily use, the moving base 200 can move along the length of the track beam 100 with the cooperation of the self-driving component 210 and the sliding component. Since the multi-bend trajectory of the track beam 100 matches the equipment, pipelines and concealed corners between plants, the moving monitoring component 400 can perform mobile monitoring, early warning and evidence collection along the line area, and can "arrive" at the scene in time to take pictures and collect evidence when a fault occurs. The control room or on-site personnel can remotely control the shooting angle and vertical height of the monitoring component 400 through the central control terminal and the micro control box 440, which is conducive to better monitoring and early warning. With the cooperation of both, the monitoring and early warning range and the flexibility of use of the device are effectively improved, which has good practicality.

[0025] Preferably, the inner top of the rail beam 100 has a groove 130 at its center along its length, and the top of the movable seat 200 has a slider 220 that matches the groove 130. It can be understood that the cooperation between the slider 220 and the groove 130 makes the movable seat 200 more stable during travel and when the lower device is in use.

[0026] Preferably, the movable base 200 also has an inspection port 220 on one side of its top, and the inside of the inspection port 220 is equipped with a removable cover plate 240. The cover plate 240 and the inspection port 220 can be connected by threads, snap-fit, or other means, and are not limited thereto. After opening the cover plate 240, it is convenient to inspect and maintain the internal equipment of the movable base 200.

[0027] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A monitoring and early warning device for industrial production, characterized in that, It includes a spliced ​​rail beam (100) with variable trajectory, a movable seat (200) is slidably arranged on the inner side of the rail beam (100), and a self-driving component (210) for driving the movable seat (200) to move back and forth along the length direction of the rail beam (100). A lifting adjustment component (300) is provided at the bottom of the movable seat (200), and a monitoring component (400) is provided at the bottom output end of the lifting adjustment component (300).

2. The industrial production monitoring and early warning device according to claim 1, characterized in that: The bottom of the inner surface of the rail beam (100) has limiting base supports (110) on both sides; The self-driving assembly (210) includes main moving wheels (211) rotatably mounted on both sides of one end of the movable base (200) and sliding inside the limiting base (110), a dual-axis motor (212) disposed inside the movable base (200) and whose output end drives the two main moving wheels (211) to rotate, and auxiliary moving wheels (213) rotatably mounted on both sides of the other end of the movable base (200).

3. The industrial production monitoring and early warning device according to claim 1, characterized in that: The lifting adjustment component (300) adopts an electric push rod, and the cylinder part of the electric push rod is fixedly installed at the bottom of the movable seat (200); The bottom of the rail beam (100) also has a clearance opening (120) along its length, and the electric push rod passes through the inside of the clearance opening (120).

4. The industrial production monitoring and early warning device according to claim 1, characterized in that: The monitoring component (400) includes a mounting plate (410) fixed to the bottom output end of the lifting adjustment component (300), a panoramic camera (420) disposed at the bottom of the mounting plate (410), a sensor (430) disposed at the top of the mounting plate (410), and a micro control box (440).

5. The industrial production monitoring and early warning device according to claim 1, characterized in that: The inner top of the rail beam (100) has a groove (130) at the center along its length, and the top of the movable seat (200) has a slider (220) that matches the groove (130).

6. The industrial production monitoring and early warning device according to claim 1, characterized in that: The movable seat (200) also has an inspection port (220) on one side of its top, and the inside of the inspection port (220) is equipped with a removable cover plate (240).

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